Efficient sludge pyrolysis treatment device

By designing a multi-directional stirring sludge pyrolysis treatment device, the problems of uneven sludge heating and low heat exchange efficiency in the existing sludge pyrolysis treatment device are solved, and uniform heating and efficient stirring of sludge are achieved, which improves the Sludge pyrolysis efficiency.

CN222512861UActive Publication Date: 2025-02-21BEIJING AURORA ENVIRONMENTAL PROTECTION SCITECH INST
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Patent Information

Application Number
CN202421043754.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-02-21
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The existing sludge pyrolysis treatment device has a single stirring method, resulting in uneven heating of the sludge and low heat exchange efficiency.

Method used

A sludge pyrolysis treatment device including a stirring mechanism is designed, the stirring mechanism consists of a stirring motor, a rotating shaft, a rotating blade, a first and second fixed columns, a stirring rod and a scraper, and is passed through a plurality of rotating blades and an inclined stirring rod. Achieve multi-directional stirring and use a spatula to prevent sludge from being stuck on the inner side wall of the device housing.

Benefits of technology

The uniform heating and efficient stirring of the sludge are achieved, the pyrolysis efficiency and stirring uniformity of the sludge are improved, and the uneven temperature distribution of the sludge on the inner side wall of the device shell is avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sludge pyrolysis devices, in particular to an efficient sludge pyrolysis treatment device which comprises a device shell, a stirring mechanism is arranged on the device shell and comprises a stirring motor arranged at one end of the device shell, and the output end of the stirring motor extends into an inner cavity of the device shell and is provided with a connecting plate. A rotating shaft with one end rotationally connected with the inner side wall of the device shell is arranged on the connecting plate, a plurality of evenly-distributed rotating blades are arranged on the outer surface of the rotating shaft, first fixing columns are symmetrically arranged on the connecting plate on the two sides of the rotating shaft, and a plurality of first stirring rods distributed at equal intervals are arranged on the end faces of the sides, close to the rotating shaft, of the first fixing columns; according to the sludge pyrolysis device disclosed by the utility model, the sludge pyrolysis efficiency and the sludge stirring uniformity are improved, so that the sludge heating is more uniform, and meanwhile, the sludge adhered to the inner side wall of the device shell can be scraped.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge pyrolysis devices, and in particular to a highly efficient sludge pyrolysis treatment device. Background Art

[0002] Pyrolysis is a technology with a long history. The gasification of wood, peat and shale is pyrolysis. Depending on the chemical process used, pyrolysis is called dry distillation, coking, gasification and thermal decomposition. In recent years, pyrolysis has been increasingly concerned by all parties as an alternative technology to incineration. Sludge pyrolysis utilizes the thermal instability of organic matter in sludge and heats it under anaerobic conditions to cause thermal cracking of the organic matter. The organic matter is cracked according to its carbon-hydrogen ratio to form a gas phase (pyrolysis gas) and a solid phase (solid residue) with high utilization value. These products are easy to store, transport and use, providing an effective way to reduce, stabilize, harmlessly treat and recycle sludge.

[0003] When some existing sludge pyrolysis treatment devices are in use, most of them have a single stirring method, which makes the sludge heating uneven and the heat exchange efficiency low. Utility Model Content

[0004] The utility model aims to provide an efficient sludge pyrolysis treatment device in view of the defects of the prior art, so as to solve the problem that most of the existing sludge pyrolysis treatment devices have a single stirring mode during use, resulting in uneven sludge heating and low heat exchange efficiency.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A highly efficient sludge pyrolysis treatment device, comprising a device shell, the device shell is provided with a stirring mechanism, the stirring mechanism comprises a stirring motor arranged at one end of the device shell, the output end of the stirring motor extends to the inner cavity of the device shell and is provided with a connecting plate, the connecting plate is provided with a rotating shaft with one end rotatably connected to the inner side wall of the device shell, a plurality of evenly distributed rotating blades are provided on the outer surface of the rotating shaft, first fixing columns are symmetrically provided on the connecting plates on both sides of the rotating shaft, a plurality of evenly distributed first stirring rods are provided on the end surface of the first fixing column close to the rotating shaft, and the first stirring rods are gradually inclined outward from the end close to the first fixing column to the end away from the first fixing column;

[0007] Two symmetrically arranged second fixing columns are connected to the inner side wall of the device shell at one end away from the stirring mechanism. The second fixing columns are located between the rotating shaft and the first fixing columns. A plurality of second stirring rods are arranged on the outer end surface of the second fixing columns and extend obliquely between two adjacent first stirring rods.

[0008] As a preferred technical solution of the utility model, a feed pipe connected to the inner cavity is provided at the top of the device shell, and a discharge pipe connected to the inner cavity is provided at the bottom of the device shell, and a discharge valve is fixedly installed on the discharge pipe.

[0009] As a preferred technical solution of the utility model, a scraper is provided on the side of the first fixed column away from the first stirring rod, and is in contact with the inner wall of the inner cavity of the device shell. The scraper is connected to the first fixed column through a plurality of evenly distributed connecting columns.

[0010] As a preferred technical solution of the present utility model, a plurality of guide grooves are provided on the first fixing column and the second fixing column.

[0011] As a preferred technical solution of the utility model, the first fixing column and the first stirring rod and the second fixing column and the second stirring rod are both integrally formed structures.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] When in use, external sludge is injected into the device shell through the feed pipe, and the stirring motor is started to drive the rotating shaft and the first fixed column to rotate. The rotating blades on the rotating shaft and the first stirring rod on the first fixed column stir the sludge so that the sludge is evenly heated. During the stirring process, the scraper on the first fixed column can scrape off the sludge attached to the inner wall of the device shell to prevent the sludge from adhering to the inner wall of the device shell, resulting in uneven temperature inside the device shell, uneven heating of the sludge, and affecting the thermal decomposition effect of the sludge. At the same time, the sludge in the device shell is rotated with the rotating shaft and the first fixed column. When the sludge moves, part of the sludge is blocked by the second fixed column, thereby changing the movement direction of the part of the sludge, thereby improving the stirring effect on the sludge. The first stirring rod and the second stirring rod are arranged in coordination, thereby preventing the sludge from gathering between two adjacent first stirring rods or two adjacent second stirring rods, thereby further improving the stirring effect of the sludge. The utility model improves the pyrolysis efficiency of the sludge and the uniformity of sludge stirring, making the sludge heating more uniform, and at the same time can scrape off the sludge attached to the inner wall of the device shell, further improving the pyrolysis effect of the sludge. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the utility model;

[0015] Figure 2 It is a structural schematic diagram of the stirring mechanism of the utility model;

[0016] Figure 3 It is a connection relationship diagram of the device housing and the second fixing column of the utility model;

[0017] In the figure: 1. device housing; 101. second fixed column; 102. second stirring rod; 2. stirring mechanism; 201. stirring motor; 202. connecting plate; 203. rotating shaft; 204. rotating blade; 205. first fixed column; 206. first stirring rod; 207. scraper; 208. connecting column; 209. guide groove; 3. feed pipe; 4. discharge pipe; 5. discharge valve. DETAILED DESCRIPTION

[0018] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0019] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0020] Example

[0021] Combination Figure 1-3 As shown, a high-efficiency sludge pyrolysis treatment device comprises a device shell 1, a stirring mechanism 2 is provided on the device shell 1, a feed pipe 3 connected to its inner cavity is provided on the top of the device shell 1, a discharge pipe 4 connected to its inner cavity is provided on the bottom of the device shell 1, and a discharge valve 5 is fixedly installed on the discharge pipe 4. The utility model improves the pyrolysis efficiency of the sludge and the uniformity of the sludge stirring, so that the sludge is heated more evenly, and at the same time, the sludge attached to the inner wall of the device shell 1 can be scraped off, further improving the pyrolysis effect of the sludge.

[0022] like Figure 2The stirring mechanism 2 shown in the figure comprises a stirring motor 201 arranged at one end of the device shell 1, the output end of the stirring motor 201 extends to the inner cavity of the device shell 1 and is provided with a connecting plate 202, the connecting plate 202 is provided with a rotating shaft 203 with one end rotatably connected to the inner wall of the device shell 1, a plurality of evenly distributed rotating blades 204 are provided on the outer surface of the rotating shaft 203, the rotating blades 204 and the rotating shaft 203 are an integrally formed structure, thereby improving the connection strength between the two, first fixing columns 205 are symmetrically provided on the connecting plates 202 on both sides of the rotating shaft 203, a plurality of evenly distributed first stirring rods 206 are provided on the end surface of the first fixing column 205 close to the rotating shaft 203, and the first stirring rod 206 gradually inclines outward from the end close to the first fixing column 205 to the end away from the first fixing column 205.

[0023] Among them, a scraper 207 that is in contact with the inner wall of the inner cavity of the device shell 1 is provided on the side of the first fixed column 205 away from the first stirring rod 206. Through the setting of the scraper 207, the sludge attached to the inner wall of the device shell 1 can be scraped off to prevent the sludge from adhering to the inner wall of the device shell 1, resulting in uneven temperature inside the device shell 1, uneven heating of the sludge, and affecting the thermal decomposition effect of the sludge. The scraper 207 is connected to the first fixed column 205 by a plurality of evenly distributed connecting columns 208, and the connecting columns 208 are connected to the scraper 207 and the first fixed column 205 by welding.

[0024] like Figure 3 As shown, two symmetrically arranged second fixing columns 101 are connected to the inner wall of one end of the device shell 1 away from the stirring mechanism 2, and the second fixing columns 101 are located between the rotating shaft 203 and the first fixing columns 205. A plurality of second stirring rods 102 are arranged on the outer end surface of the second fixing columns 101 and extend obliquely between two adjacent first stirring rods 206. There is a gap between the second stirring rod 102 and the first stirring rod 206, so as to avoid collision between the first stirring rod 206 and the second stirring rod 102 during stirring operation.

[0025] A plurality of guide grooves 209 are provided on the first fixed column 205 and the second fixed column 101 . The arrangement of the guide grooves 209 improves the uniformity of sludge stirring.

[0026] Among them, the first fixing column 205 and the first stirring rod 206 and the second fixing column 101 and the second stirring rod 102 are all integrated into a structure, thereby improving the connection strength and stability between the first fixing column 205 and the first stirring rod 206, and improving the connection strength and stability between the second fixing column 205 and the second stirring rod 206.

[0027] The working principle of the utility model is:

[0028] When in use, external sludge is injected into the device shell 1 through the feed pipe 3, and the stirring motor 201 is started to drive the rotating shaft 203 and the first fixed column 205 to rotate. The rotating blades 204 on the rotating shaft 203 and the first stirring rod 206 on the first fixed column 205 stir the sludge so that the sludge is evenly heated. During the stirring process, the scraper 207 on the first fixed column 205 can scrape off the sludge attached to the inner wall of the device shell 1 to prevent the sludge from adhering to the inner wall of the device shell 1, resulting in uneven temperature inside the device shell 1, uneven heating of the sludge, and affecting the thermal decomposition effect of the sludge. At the same time, the sludge in the device shell 1 is moved along the rotating shaft 203 and the first fixed column 20 5 rotates, part of the sludge is blocked by the second fixed column 101, thereby changing the movement direction of the part of the sludge, thereby improving the stirring effect of the sludge, the first stirring rod 206 and the second stirring rod 102 are arranged in coordination, thereby preventing the sludge from gathering between two adjacent first stirring rods 206 or two adjacent second stirring rods 102, thereby further improving the stirring effect of the sludge, and the sludge is discharged through the discharge pipe 4 after the pyrolysis is completed. The utility model improves the pyrolysis efficiency of the sludge and the uniformity of the sludge stirring, making the sludge heating more uniform, and at the same time can scrape off the sludge attached to the inner wall of the device shell 1, further improving the pyrolysis effect of the sludge.

[0029] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0030] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.

Claims

1. An efficient sludge pyrolysis treatment device, comprising a device housing (1), characterized in that: The device shell (1) is provided with a stirring mechanism (2), the stirring mechanism (2) comprising a stirring motor (201) arranged at one end of the device shell (1), the output end of the stirring motor (201) extending to the inner cavity of the device shell (1) is provided with a connecting plate (202), the connecting plate (202) is provided with a rotating shaft (203) with one end rotatably connected to the inner wall of the device shell (1), the outer surface of the rotating shaft (203) is provided with a plurality of evenly distributed rotating blades (204), the connecting plates (202) on both sides of the rotating shaft (203) are symmetrically provided with first fixing columns (205), a plurality of evenly distributed first stirring rods (206) are provided on the end surface of one side of the first fixing column (205) close to the rotating shaft (203), and the first stirring rods (206) are gradually inclined outward from the end close to the first fixing column (205) to the end away from the first fixing column (205); Two symmetrically arranged second fixing columns (101) are connected to the inner side wall of one end of the device housing (1) away from the stirring mechanism (2); the second fixing columns (101) are located between the rotating shaft (203) and the first fixing columns (205); and a plurality of second stirring rods (102) obliquely extending between two adjacent first stirring rods (206) are arranged on the outer end surface of the second fixing columns (101).

2. The efficient sludge pyrolysis treatment device according to claim 1 is characterized in that: A feed pipe (3) communicating with the inner cavity is provided at the top of the device housing (1), and a discharge pipe (4) communicating with the inner cavity is provided at the bottom of the device housing (1). A discharge valve (5) is fixedly mounted on the discharge pipe (4).

3. The efficient sludge pyrolysis treatment device according to claim 1 is characterized in that: A scraper (207) is provided on the side of the first fixed column (205) away from the first stirring rod (206) and is in contact with the inner wall of the inner cavity of the device shell (1); the scraper (207) and the first fixed column (205) are connected via a plurality of evenly distributed connecting columns (208).

4. The efficient sludge pyrolysis treatment device according to claim 1 is characterized in that: A plurality of guide grooves (209) are provided on the first fixing column (205) and the second fixing column (101).

5. The efficient sludge pyrolysis treatment device according to claim 1 is characterized in that: The first fixing column (205) and the first stirring rod (206) and the second fixing column (101) and the second stirring rod (102) are both integrally formed structures.