Automatic oil removal device for PS plate production

By designing an automated oil removal device, using components such as conveying shaft, inclined plate, nozzle and electric push rod, the problem of low oil removal efficiency in the processing of existing PS plates is solved, and an efficient and automated oil removal process is achieved, improving the efficiency and automation of oil removal process. Production efficiency and product quality.

CN222519312UActive Publication Date: 2025-02-25LINYI SHENWANG PLASTIC PRODUCTS CO LTD
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Patent Information

Application Number
CN202420980767.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-02-25
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

In the existing PS board processing technology, manual oil removal and automatic cleaning devices are inefficient and difficult to completely remove oil stains.

Method used

An automated oil removal device for the production of PS plates is designed, including a box, a conveying shaft, an inclined plate, a nozzle, an electric push rod and a cleaning roller. Through automatic transmission and spraying of oil removal agent, combined with the movement of the electric push rod and the cleaning roller, Achieve efficient cleaning.

Benefits of technology

It improves the efficiency of oil removal on the surface of PS board, can effectively remove oil stains, reduces the demand for manual operation, improves production efficiency and reduces costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic oil removal device for PS plate production, which comprises a box body, two ends of the box body are respectively provided with a first workbench and a second workbench, the top of the first workbench and the top of the second workbench are provided with a transmission shaft, the left side of the box body is fixedly connected with an inclined plate, the inner surface of the inclined plate is fixedly connected with a first spray head, and the inner surface of the first spray head is fixedly connected with a second spray head. A first connector is fixedly connected to the top of the first spray head, the first connector and the first spray head penetrate through the inclined plate, fixing blocks are fixedly connected to the two sides of the front outer surface of the box body, electric push rods are fixedly connected to the right side walls of the fixing blocks, and first motors are fixedly connected to the moving ends of the electric push rods; according to the PS plate cleaning device, the cleaning cloth on the cleaning roller is used for effectively cleaning oil stains on a PS plate, the PS plate can be automatically reversed to achieve whole plate cleaning, the PS plate can be automatically deoiled, and the PS plate cleaning device is easy to operate and worthy of popularization.
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Description

Technical Field

[0001] The utility model relates to the technical field of PS board processing, in particular to an automatic oil removal device for PS board production. Background Art

[0002] PS board, scientifically known as polystyrene, is a transparent amorphous thermoplastic material. This product is made of polystyrene as the main raw material and is made by extrusion. It can be freely colored, is odorless, tasteless, non-toxic, and does not cause fungus growth. It has the advantages of rigidity, insulation, and good printability. It can be arbitrarily cut, bent, stamped, welded, and made into various product components. It is flexible and convenient to use and occupies an extremely important position in the automotive, aviation, shipbuilding, and tractor manufacturing sectors.

[0003] There will be some oil stains on the surface of the PS board after processing. Now it is generally cleaned by workers manually with degreasing agents. There are also some automatic cleaning devices that need to clean a PS board many times, and it is possible that it is not cleaned thoroughly. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes an automatic oil removal device for PS board production.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an automatic degreasing device for PS board production, comprising a box body, a first workbench and a second workbench are respectively installed at both ends of the box body, and the first workbench and the second workbench extend into the box body, a conveying shaft is installed on the top of the first workbench and the second workbench, an inclined plate is fixedly connected to the left side of the box body, and a first nozzle is fixedly connected to the inner surface of the inclined plate, a first connecting head is fixedly connected to the top of the first nozzle, and the first nozzle is communicated with the first connecting head, the first connecting head and the first nozzle pass through the inclined plate, and the two sides of the outer surface of the box body are fixedly connected A fixed block, a right side wall of the fixed block is fixedly connected to an electric push rod, a moving end of the electric push rod is fixedly connected to a first motor, the first motor is fixedly connected to a cleaning roller via a connecting shaft, the cleaning roller is inside a box, a third motor is fixedly connected to the front of the box, the third motor is fixedly connected to a placement box via a shaft, the placement box is located inside the box, a second nozzle is evenly fixedly connected to the top of the box, a second connector is fixedly connected to the top of the second nozzle, and the second nozzle is communicated with the second connector, the second nozzle and the second connector pass through the box, and a laser sensor is fixedly connected to the rear side wall of the box.

[0006] As a further description of the above technical solution:

[0007] A control panel is fixedly connected to the right surface of the box body.

[0008] As a further description of the above technical solution:

[0009] There are four groups of laser sensors, and each group has two laser sensors. The laser sensors are evenly distributed on one side of the second nozzle.

[0010] As a further description of the above technical solution:

[0011] A wastewater concentration area is arranged at the bottom of the box body, and a wastewater discharge port is arranged at the bottom of the rear side of the box body.

[0012] As a further description of the above technical solution:

[0013] The placement box is located in the middle of the interior of the box body and between the first workbench and the second workbench.

[0014] As a further description of the above technical solution:

[0015] The rear side wall of the box body is symmetrically provided with slideways, a sliding block is connected to a bearing on the connecting shaft of the cleaning drum, the sliding block is slidably connected to the slideway, and a cleaning cloth is bonded to the surface of the cleaning drum.

[0016] As a further description of the above technical solution:

[0017] The outer surfaces of the four corners of the placement box are fixedly connected with a plurality of clamping mechanisms.

[0018] As a further description of the above technical solution:

[0019] The clamping mechanism comprises a second motor and a baffle. The second motor is fixedly connected to the surface of the placement box, and the shaft of the second motor is fixedly connected to the baffle.

[0020] The utility model has the following beneficial effects:

[0021] 1. Compared with the prior art, the PS board production automatic oil removal device can more effectively clean oil stains by rolling the cleaning cloth on the cleaning drum, and can effectively clean the surface of the PS board by reciprocating the cleaning drum through the electric push rod, so the cleaning efficiency is higher.

[0022] 2. Compared with the prior art, the PS board production automatic oil removal device can reverse the PS board to clean the other side through the cooperation of the placement box and the motor, without manual reverse cleaning, which more effectively improves efficiency.

[0023] 3. Compared with the prior art, the PS board production automated oil removal device greatly improves efficiency and saves costs through reasonable control of the degreasing agent and the motor through the control panel. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the overall structure of an automated oil removal device for PS board production proposed by the utility model;

[0025] Figure 2 This is a cross-sectional view of the overall structure of an automated oil removal device for PS board production proposed by the utility model;

[0026] Figure 3 This is a rear view of the overall structure of an automated oil removal device for PS board production proposed by the utility model;

[0027] Figure 4 A top view of the cleaning structure of an automatic oil removal device for PS board production proposed by the utility model;

[0028] Figure 5 This is a structural diagram of the placement box of an automated degreasing device for PS board production proposed by the utility model.

[0029] Figure 6 This utility model proposes an automatic degreasing device for PS board production Figure 5 Enlarged view of point C in the middle

[0030] Legend:

[0031] 1. First workbench; 2. Conveying shaft; 3. Box; 4. First connector; 5. First nozzle; 6. Control panel; 7. Second connector; 8. Fixing block; 9. Electric push rod; 10. First motor; 11. Second workbench; 12. Laser sensor; 13. Second nozzle; 14. Cleaning drum; 15. Wastewater discharge port; 16. Slide; 17. Wastewater concentration area; 18. Slider; 19. Placement box; 20. Second motor; 21. Blocking piece; 22. Third motor. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0034] Reference Figure 1-6The utility model provides an automatic degreasing device for PS board production: it includes a box body 3, a first workbench 1 and a second workbench 11 are respectively installed at both ends of the box body 3, and the first workbench 1 and the second workbench 11 extend into the box body 3, and the first workbench 1 is higher than the second workbench 11, and a conveying shaft 2 is installed on the top of the first workbench 1 and the second workbench 11, an inclined plate is fixedly connected to the left side of the box body 3, the inclined plate and the box body 3 form an angle of 45°, and a first nozzle 5 is fixedly connected to the inner surface of the inclined plate, a first connecting head 4 is fixedly connected to the top of the first nozzle 5, and the first nozzle 5 is communicated with the first connecting head 4, the first connecting head 4 and the first nozzle 5 pass through the inclined plate, and the first connecting head 4 is connected to the air compressor by a pipe, fixed blocks 8 are fixedly connected to both sides of the outer surface of the box body 3, and an electric push rod 9 is fixedly connected to the right wall of the fixed block 8, and a first motor 10 is fixedly connected to the moving end of the electric push rod 9, and the first motor 10 is fixedly connected to a cleaning roller 14 by a connecting shaft, and the cleaning roller 14 is inside the box body 3. A cleaning cloth is bonded to the surface, a third motor 22 is fixedly connected to the front of the box 3, the third motor 22 is fixedly connected to a placement box 19 through an axis, a honeycomb-shaped hole is opened at the bottom of the placement box 19, the placement box 19 is located inside the box 3, the placement box 19 is in the middle of the inside of the box 3, and between the first workbench 1 and the second workbench 11, a second nozzle 13 is evenly fixedly connected to the top of the box 3, a second connector 7 is fixedly connected to the top of the second nozzle 13, and the second nozzle 13 is communicated with the second connector 7, the second nozzle 13 and the second connector 7 pass through the box 3, there are four groups of second connectors 7, and each group has four, and the first group of second connectors 7 are connected to the degreaser tank with a pipe, and the second group of second connectors 7 are connected to the clean water tank with a pipe, a laser sensor 12 is fixedly connected to the rear side wall of the box 3, there are four groups of laser sensors 12, and each group has two laser sensors 12, the laser sensors 12 are evenly distributed on one side of the second nozzle 13, and the laser sensors 12 are distributed on the first workbench 1 and the second workbench 11.

[0035] A control panel 6 is fixedly connected to the right surface of the box 3. The control panel 6 controls each motor, the laser sensor 12, the transmission shaft 2, and the electric push rod 9. A wastewater collection area 17 is installed at the bottom of the box 3. The wastewater collection area 17 has an inclined plate to make the wastewater flow to the collection area better. A wastewater discharge port 15 is opened at the bottom of the rear side of the box 3. The wastewater discharge port 15 has a baffle to control the discharge of wastewater. A slideway 16 is symmetrically opened on the rear side wall of the box 3. A slider 18 is connected to the bearing on the connecting shaft of the cleaning drum 14. The slider 18 is slidably connected to the slideway 16. A plurality of clamping mechanisms are fixedly connected to the outer surfaces of the four corners of the placement box (19). The clamping mechanism includes a second motor 20 and a baffle 21. The second motor 20 is fixedly connected to the surface of the placement box 19, and the shaft of the second motor 20 is fixedly connected to the baffle 21.

[0036] Working principle: When working, first put the PS board on the conveyor shaft 2 on the first workbench 1, then turn on the control panel 6, the conveyor shaft 2 starts to operate. When the PS board passes the laser sensor 12, the second nozzle 13 starts to spray the degreasing agent, and the cleaning drum 14 starts to operate. When the PS board moves to the appropriate position, the conveyor shaft 2 stops operating, and then the electric push rod 9 starts to operate to push the cleaning drum 14 to move back and forth. After a certain period of cleaning, the conveyor shaft 2 starts to operate again, and the second nozzle 13 on the left starts to spray clean water, and then the conveyor shaft 2 continues to move. The PS board is transferred to the placement box 19, and then the second motor 20 starts working to rotate the baffle 21 to the top of the PS board, and the third motor 22 starts working to reverse the PS board to the second workbench 11. At the same time, the second motor 20 rotates the baffle 21 to its original position. After the PS board falls onto the second workbench 11, the third motor 22 rotates the placement box 19 to its original position, and then the conveying shaft 2 conveys the PS to the next cleaning roller 14 for cleaning. After cleaning, the conveying shaft 2 is conveyed to the first nozzle 5 for air drying, and finally conveyed to the end of the second workbench 11.

[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An automated degreasing device for PS board production, comprising a housing (3), characterized in that: A first workbench (1) and a second workbench (11) are respectively installed at both ends of the box body (3), and the first workbench (1) and the second workbench (11) extend into the box body (3), and a conveying shaft (2) is installed on the top of the first workbench (1) and the second workbench (11); The left side of the box body (3) is fixedly connected to an inclined plate, and the inner surface of the inclined plate is fixedly connected to a first nozzle (5), the top of the first nozzle (5) is fixedly connected to a first connecting head (4), and the first nozzle (5) is communicated with the first connecting head (4), and the first connecting head (4) and the first nozzle (5) pass through the inclined plate; Fixed blocks (8) are fixedly connected to both sides of the outer surface of the box body (3); an electric push rod (9) is fixedly connected to the right side wall of the fixed block (8); a first motor (10) is fixedly connected to the moving end of the electric push rod (9); the first motor (10) is fixedly connected to a cleaning roller (14) via a connecting shaft; and the cleaning roller (14) is inside the box body (3); The front side of the box (3) is fixedly connected to a third motor (22), and the third motor (22) is fixedly connected to a placement box (19) via a shaft; the placement box (19) is located inside the box (3); A second nozzle (13) is evenly and fixedly connected to the top of the box body (3); a second connector (7) is fixedly connected to the top of the second nozzle (13); the second nozzle (13) is in communication with the second connector (7); and the second nozzle (13) and the second connector (7) run through the box body (3); A laser sensor (12) is fixedly connected to the rear side wall of the box body (3).

2. The PS board production automatic oil removal device according to claim 1, characterized in that: A control panel (6) is fixedly connected to the right surface of the box body (3).

3. The PS board production automated oil removal device according to claim 1, characterized in that: There are four groups of laser sensors (12), and each group has two laser sensors (12). The laser sensors (12) are evenly distributed on one side of the second nozzle (13).

4. The PS board production automated oil removal device according to claim 1, characterized in that: A wastewater concentration area (17) is arranged at the bottom of the box body (3), and a wastewater discharge port (15) is opened at the bottom of the rear side of the box body (3).

5. The PS board production automated oil removal device according to claim 1, characterized in that: The placement box (19) is located in the middle of the box body (3) and between the first workbench (1) and the second workbench (11).

6. The PS board production automated oil removal device according to claim 1, characterized in that: The rear side wall of the box body (3) is symmetrically provided with a slideway (16); a bearing on the connecting shaft of the cleaning roller (14) is connected with a slider (18); the slider (18) is slidably connected to the slideway (16); and a cleaning cloth is bonded to the surface of the cleaning roller (14).

7. The PS board production automatic oil removal device according to claim 1, characterized in that: The outer surfaces of the four corners of the placement box (19) are fixedly connected with a plurality of clamping mechanisms.

8. The PS board production automated oil removal device according to claim 7, characterized in that: The clamping mechanism comprises a second motor (20) and a baffle (21); the second motor (20) is fixedly connected to the surface of the placement box (19); and the shaft of the second motor (20) is fixedly connected to the baffle (21).