Gear machining clamp
By designing a gear processing fixture including a support plate, a rotating unit and a engaging unit, using the combination of motor drive and rubber blocks, the friction wear and dimensional adaptability problems during gear processing in the prior art are solved, and the problem of friction and wear during gear processing is realized. Efficient and flexible gear processing.
Patent Information
- Application Number
- CN202421301350.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-07
AI Technical Summary
Existing gear machining fixtures tend to cause friction and wear when fixing gears, and it is difficult to adapt to gears of different sizes.
A gear processing fixture including a support plate, a rotating unit and a engaging unit is designed. The rotating shaft and the turntable are driven by a motor, combined with the slide rail and the slider, and the gear is clamped and protected by the clamping block and rubber block.
It effectively avoids damage to gear teeth, prevents wear of the inner ring and side, and can adapt to gears of different sizes, improving machining flexibility and accuracy.
Smart Images

Figure 00000000_0000_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of gear processing, in particular to a gear processing fixture. Background Art
[0002] Gears are mechanical components with teeth on the wheel rim that can continuously mesh to transmit motion and power. The application of gears in transmission has appeared very early. With the development of production, the stability of gear operation has been paid attention to.
[0003] In a Chinese patent with publication number CN220462266U, a gear processing fixture is mentioned, including a fixture body, the fixture body including a base and a plurality of jaws distributed on the base along the circumference of the base, the jaws can move radially along the base, and at least one jaw has a clamping surface provided with a convex tooth for clamping into the tooth groove of the gear, the fixture also includes a positioning component, the positioning component is provided on the jaw provided with the convex tooth, the positioning component includes a clamp arm and a pulling component, the clamp arm includes a convex portion that can be inserted into the center hole of the gear along the axial direction of the gear; the pulling component is provided on the clamp arm for pulling the clamp arm radially along the base, and the clamp arm is detachably mounted on the pulling component; by setting the positioning component, the wheel groove and the convex tooth of the gear can be positioned and clamped in advance to ensure that when each jaw finally clamps the gear, the convex tooth will not deviate from the tooth groove of the gear.
[0004] However, in the above patent document, the gear teeth are fixed by squeezing with a clamp. This fixing method is prone to friction between the clamp and the gear teeth, resulting in burrs or wear. After processing, the gear teeth need to be inspected.
[0005] Therefore, those skilled in the art have proposed a gear machining fixture to solve the problems raised by the background technology. Utility Model Content
[0006] In order to solve the above technical problems, the utility model provides a gear processing fixture to solve the problems in the prior art.
[0007] A gear processing fixture comprises a support plate, a rotating unit and a clamping unit, wherein the support plate has a fixing frame fixedly connected to the bottom of the support plate;
[0008] A rotating unit, comprising a motor disposed at the bottom of the support plate, wherein the motor is fixedly installed in the fixing frame;
[0009] The engaging unit comprises slide rails arranged at the four corners of the top of the support plate, and the slide rails are slidably connected with sliders.
[0010] Preferably, the output end of the motor is fixedly connected with a rotating shaft, one end of the rotating shaft vertically passes through the support plate, and the rotating shaft is rotatably connected to the support plate, wherein the motor is used to drive the rotating shaft to rotate.
[0011] Preferably, a turntable is fixedly connected to one end of the rotating shaft passing through the support plate, and the turntable is rotatably connected to the support plate, wherein the turntable is driven to rotate by the rotation of the rotating shaft.
[0012] Preferably, a plurality of limiting slide grooves are evenly arranged vertically downward on the top of the turntable, wherein the limiting slide grooves are used to accommodate the slide rod and also facilitate the slide rod to move.
[0013] Preferably, a fixing plate is fixedly connected to the top of the slider, a clamping block is arranged on the top of one end of the fixing plate, a receiving groove is horizontally opened on one side of the clamping block, a first rubber block is embedded in the receiving groove, wherein the clamping block is used to clamp the inner ring of the gear, and the first rubber block contacts the inner ring of the gear to prevent wear of the inner ring of the gear.
[0014] Preferably, a second rubber block is provided on one side of the clamping block, the second rubber block is fixedly connected to the fixing plate, and the height of the second rubber block is higher than the bottom of the first rubber block.
[0015] Preferably, a sliding rod is fixedly connected to the bottom of the fixed plate, and one end of the sliding rod is located in the limiting sliding groove.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] 1. The utility model clamps the gear from the inner ring of the gear through a clamping block, thereby avoiding damage to the gear teeth and ensuring that the gear can be used normally after processing.
[0018] 2. The utility model can prevent the inner ring of the gear from being worn when the inner ring of the gear is clamped by the first rubber block, and can prevent the side surface of the gear from being worn by the second rubber block.
[0019] 3. The utility model enables the gear clamp to clamp gears of different sizes through the arrangement of the card and the unit, thereby greatly improving the application range of the gear processing clamp. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the support plate and fixing frame structure of the utility model;
[0022] Figure 3This is a schematic diagram of the structure of the rotating unit of the utility model;
[0023] Figure 4 This is a schematic diagram of the structure of the locking unit of the utility model;
[0024] Figure 5 This is a schematic diagram of the slide bar structure of the utility model.
[0025] In the figure: 1, support plate; 11, fixed frame; 2, rotating unit; 21, motor; 22, rotating shaft; 23, turntable; 24, limiting slide groove; 3, engaging unit; 31, slide rail; 32, slider; 33, fixed plate; 34, clamping block; 35, receiving groove; 36, first rubber block; 37, second rubber block; 38, slide rod. DETAILED DESCRIPTION
[0026] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0027] As attached Figure 1 To Attachment Figure 5 As shown:
[0028] Embodiment 1: The utility model provides a gear processing fixture, including a support plate 1 for supporting a turntable 23 , wherein a fixing frame 11 for fixing a motor 21 is fixedly connected to the bottom of the support plate 1 .
[0029] As can be seen from the above, the motor 21 can be fixed by the fixing bracket 11 , thereby ensuring the stable output of the motor 21 .
[0030] Embodiment 2: This embodiment is basically the same as the previous embodiment, except that the rotating unit 2 includes a motor 21 disposed at the bottom of the support plate 1 for driving the rotating shaft 22 to rotate, and the motor 21 is fixedly installed in the fixing frame 11.
[0031] Furthermore, a rotating shaft 22 for driving the turntable 23 to rotate is fixedly connected to the output end of the motor 21 , and one end of the rotating shaft 22 vertically penetrates the support plate 1 , and the rotating shaft 22 is rotatably connected to the support plate 1 .
[0032] Furthermore, a rotating disk 23 for driving the engaging unit 3 to work is fixedly connected to one end of the rotating shaft 22 penetrating the supporting plate 1 , and the rotating disk 23 is rotatably connected to the supporting plate 1 .
[0033] Furthermore, a plurality of limiting sliding grooves 24 for accommodating the sliding rods 38 are evenly arranged vertically downward on the top of the rotating disk 23 .
[0034] As can be seen from the above, by starting the motor 21, the motor 21 drives the rotating shaft 22 to rotate, and the rotating shaft 22 drives the turntable 23 to rotate. During the rotation of the turntable 23, the position of the limiting slide groove 24 moves, and the limiting slide groove 24 pushes the slide rod 38 to move when moving, thereby allowing the locking unit 3 to work.
[0035] Embodiment 3: This embodiment is basically the same as the previous embodiment, except that the locking unit 3 includes slide rails 31 arranged at the four corners of the top of the support plate 1 to facilitate the movement of the slider 32, and the slide rails 31 are slidably connected to the slider 32 to facilitate the movement of the fixed plate 33.
[0036] Furthermore, a fixing plate 33 is fixedly connected to the top of the slider 32 for driving the clamping block 34 to move, a clamping block 34 for clamping the inner ring of the gear is arranged on the top of one end of the fixing plate 33, and a receiving groove 35 for accommodating the first rubber block 36 is horizontally opened on one side of the clamping block 34, and the first rubber block 36 for protecting the contact surface of the inner ring of the gear is embedded in the receiving groove 35.
[0037] Furthermore, a second rubber block 37 for supporting one side of the gear is disposed on one side of the clamping block 34 . The second rubber block 37 is fixedly connected to the fixing plate 33 . The height of the second rubber block 37 is higher than the bottom of the first rubber block 36 .
[0038] Furthermore, a sliding rod 38 is fixedly connected to the bottom of the fixing plate 33 for driving the fixing plate 33 to move, and one end of the sliding rod 38 is located in the limiting sliding groove 24 .
[0039] As can be seen from the above, when the gear needs to be processed, the motor 21 is started first to reverse the motor 21, and the motor 21 drives the rotating shaft 22 and the turntable 23 to reverse. When the turntable 23 reverses, the limiting slide groove 24 drives the slide rod 38 to move, and the slide rod 38 drives the fixed plate 33 to move toward the center of the turntable 23 along the direction of the slide rail 31 under the action of the slider 32 and the slide rail 31, so that the block 34 is at the center of the turntable 23.
[0040] Furthermore, when the slider 32 slides to the end of the travel of the slide rail 31, the motor 21 is stopped. At this time, the gear is put on the block 34 so that the block 34 is inside the inner ring of the gear. At this time, the top of the second rubber block 37 can support one side of the gear, and the height of the second rubber block 37 is higher than the height of the bottom of the first rubber block 36. Therefore, the inner ring of the gear can be prevented from contacting the surface of the block 34, thereby protecting the contact surface of the inner ring of the gear and preventing the block 34 from causing wear when contacting the inner ring of the gear.
[0041] Furthermore, when the gear is placed, the motor 21 is started to make the motor 21 rotate forward. Similarly, when the turntable 23 rotates forward, the limiting slide groove 24 drives the slide rod 38 to move. The slide rod 38 drives the fixing plate 33 to move away from the center of the turntable 23 along the direction of the slide rail 31 under the action of the slider 32 and the slide rail 31. As the slider 32 continues to move, the clamping block 34 slowly drives the first rubber block 36 to contact and squeeze the inner ring of the gear, thereby fixing the gear. When the first rubber block 36 contacts the inner ring of the gear, it not only protects the outer ring of the gear, but also increases the friction with the inner ring of the gear, so that the gear is not easy to shift when the gear is processed.
[0042] Through the above operations, the gear processing fixture can clamp the gear from the inner ring of the gear to avoid damage to the gear teeth. The first rubber block 36 can avoid wear of the inner ring of the gear when clamping the inner ring of the gear. The second rubber block 37 can avoid wear on the side of the gear. At the same time, through the setting of the card and the unit, the gear clamp can clamp gears of different sizes, greatly improving the application range of the gear processing fixture.
[0043] The embodiments of the present invention are provided for the purpose of illustration and description. Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.
Claims
1. A gear processing fixture, characterized in that: include, A support plate (1), wherein a fixing frame (11) is fixedly connected to the bottom of the support plate (1); A rotating unit (2), comprising a motor (21) disposed at the bottom of the support plate (1), wherein the motor (21) is fixedly mounted in the fixing frame (11); The engaging unit (3) comprises slide rails (31) arranged at the four corners of the top of the support plate (1), and the slide rails (31) are all slidably connected with sliders (32).
2. A gear processing fixture as claimed in claim 1, characterized in that: The output end of the motor (21) is fixedly connected to a rotating shaft (22), one end of the rotating shaft (22) vertically passes through the support plate (1), and the rotating shaft (22) is rotatably connected to the support plate (1).
3. A gear processing fixture as claimed in claim 2, characterized in that: One end of the rotating shaft (22) passing through the support plate (1) is fixedly connected to a rotating disk (23), and the rotating disk (23) is rotatably connected to the support plate (1).
4. A gear processing fixture as claimed in claim 3, characterized in that: A plurality of limiting sliding grooves (24) are evenly arranged vertically downward on the top of the rotating disk (23).
5. A gear processing fixture as claimed in claim 4, characterized in that: The top of the sliding block (32) is fixedly connected to a fixing plate (33), a clamping block (34) is arranged at the top of one end of the fixing plate (33), a receiving groove (35) is horizontally opened on one side of the clamping block (34), and a first rubber block (36) is embedded in the receiving groove (35).
6. A gear processing fixture as claimed in claim 5, characterized in that: A second rubber block (37) is provided on one side of the clamping block (34); the second rubber block (37) is fixedly connected to the fixing plate (33); and the height of the second rubber block (37) is higher than the bottom of the first rubber block (36).
7. A gear processing fixture as claimed in claim 6, characterized in that: A sliding rod (38) is fixedly connected to the bottom of the fixed plate (33), and one end of the sliding rod (38) is located in the limiting sliding groove (24).
Citation Information
Patent Citations
Clamp for gear machining
CN220462266U