Auxiliary positioning device for mounting worm of speed reducer
By designing a worm installation auxiliary positioning device including a base, a fixing frame, a carriage, a strut, an adjustment mechanism, a guide rod, a limiting mechanism and a fixing component, the problem of low installation efficiency of the existing worm transmission reducer is solved, and the installation efficiency of the existing worm transmission reducer is realized. Efficient installation and stable positioning without handhelds.
Patent Information
- Application Number
- CN202421246882.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-03
AI Technical Summary
When installing worm gears, existing worm gear reducers need to hold hands to prevent tilting, resulting in low assembly efficiency.
Design a worm mounting auxiliary positioning device, including a base, fixing frame, carriage, strut, adjustment mechanism, guide rod, limiting mechanism and fixing components. Through the synergistic effect of these components, auxiliary clamping and positioning of the worm , avoid hand-held operations.
The installation can be completed without holding the worm, which improves the assembly efficiency of the reducer, and ensures the stable positioning of the worm through the setting of the adjustment mechanism and fixing components.
Smart Images

Figure CN222521137U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reducer assembly, in particular to a reducer worm installation auxiliary positioning device. Background Art
[0002] A reducer is a reduction transmission device used as a prime mover and a working machine. Its internal structure has three transmission modes: gear transmission, worm transmission, and gear-worm transmission. Among them, the worm transmission reducer has the function of reverse self-locking.
[0003] At present, when installing the worm gear of most worm gear reducers on the market, someone is usually required to hold the worm gear with one hand to prevent it from tilting, and then install the top cover. The method of holding with one hand and installing with the other hand is slow to assemble, resulting in low assembly efficiency of the reducer. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a speed reducer worm installation auxiliary positioning device.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A reducer worm installation auxiliary positioning device comprises a base, a fixing frame is fixed to the top of the base by bolts, and a slide is slidably connected to the outer walls around the fixing frame, a power mechanism for driving the slide to move is provided on the top of the base, both ends of the slide are rotatably connected to support rods, an adjustment mechanism for fixing the support rod angles is provided between the two support rods, a fixing plate is welded to the bottom of the two support rods, two guide rods are slidably connected to one side of the fixing plate, one end of the two guide rods pass through the fixing plate and are fixed to a connecting plate by bolts, a limiting mechanism for fixing the position of the guide rods is provided on one side of the two fixing plates, and a fixing component for auxiliary clamping of the worm is provided on one side of the two connecting plates.
[0007] As a further solution of the utility model, the power mechanism includes an oil cylinder, which is fixed to the top of the base by bolts, and the oil cylinder is fixed to the slide.
[0008] As a further solution of the utility model, the adjustment mechanism includes two rotating rods, which are rotatably connected to one side of the two support rods respectively. One side of the two rotating rods is provided with a threaded hole, and the threaded hole is threadedly connected with a screw rod, and a connecting block is welded between the two screw rods.
[0009] As a further solution of the utility model, the limiting mechanism includes two limiting plates, both of which are welded to one side of the fixed plate, a slider is slidably connected between the two limiting plates, an insert plate is clamped between the two sliders, and the insert plate is in contact with the two limiting plates.
[0010] As a further solution of the utility model, the fixing assembly includes two telescopic rods, both of which are fixed to one side of the connecting plate by bolts, one end of the two telescopic rods is fixed with a splint by bolts, two springs are welded to one side of the splint, and both springs are fixed to the connecting plate, and a sponge pad is bonded to the other side of the splint.
[0011] As a further solution of the utility model, pads are bonded to the bottoms of the two support rods, and the pads are in contact with the base.
[0012] As a further solution of the utility model, a baffle is fixed to one end of the two guide rods by bolts.
[0013] As a further solution of the utility model, rubber pads are bonded to the arc-shaped sides of the two sliding blocks.
[0014] The beneficial effects of the utility model are:
[0015] 1. The utility model places one side housing of the reducer on the two adjusted support rods through the arrangement of the support rods and the connecting plate, then passes the worm through the reducer housing, pushes the guide rod, makes the fixing assembly on the connecting plate contact with the worm, clamps the worm, and then installs the other side housing of the reducer, thereby eliminating the need for hand-held worm installation and improving the assembly efficiency of the reducer.
[0016] 2. The utility model rotates the connecting block through the setting of the adjustment mechanism, and the connecting block drives the two screw rods to rotate. Under the action of the thread, the screw rods are displaced from the inside to the outside of the rotating rod, thereby completing the adjustment of the two support rods, so that the support rods can better support the housing of the reducer.
[0017] 3. The utility model adopts the setting of the fixing component, and there is no need to adjust other parts. The reducer housing only needs to be placed on the support rod, and the worm is inserted between the two clamping plates to complete the fixing of the worm, thereby further improving the assembly efficiency of the reducer. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a three-dimensional structural schematic diagram of a reducer worm installation auxiliary positioning device proposed by the utility model;
[0019] Figure 2 This is a partial cross-sectional structural schematic diagram of a reducer worm installation auxiliary positioning device proposed by the utility model;
[0020] Figure 3 It is a partially enlarged structural schematic diagram of a reducer worm installation auxiliary positioning device proposed by the utility model.
[0021] In the figure: 1. base; 2. oil cylinder; 3. slide; 4. fixed frame; 5. rotating rod; 6. connecting block; 7. support rod; 8. cushion block; 9. screw rod; 10. threaded hole; 11. rubber pad; 12. guide rod; 13. plug plate; 14. baffle; 15. sponge pad; 16. telescopic rod; 17. spring; 18. splint; 19. connecting plate; 20. fixed plate; 21. limit plate; 22. slider. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.
[0023] Reference Figure 1-Figure 3 , a speed reducer worm installation auxiliary positioning device, including a base 1, a fixing frame 4 is fixed to the top of the base 1 by bolts, and a slide 3 is slidably connected to the outer walls of the fixing frame 4. A power mechanism is provided on the top of the base 1 to drive the slide 3 to move, so that the slide 3 can move up and down, and both ends of the slide 3 are rotatably connected to support rods 7, and an adjustment mechanism for fixing the angle of the support rods 7 is provided between the two support rods 7. The adjustment mechanism can fix the rotation angle of the two support rods 7 so that the gap between the other ends of the two support rods 7 can be changed. The bottoms of the two support rods 7 are bonded with pads 8, and the pads 8 are in contact with the base 1. After the device is used, it is reset to assist in supporting the support rod 7. The bottoms of the two support rods 7 are welded with fixing plates 20, and one side of the fixing plate 20 is slidably connected to two guide rods 12. The two guide rods 12 A baffle 14 is fixed at one end by bolts to prevent the guide rod 12 from slipping off the fixing plate 20. One end of the two guide rods 12 passes through the fixing plate 20 and is fixed with a connecting plate 19 by bolts to clamp the worm. One side of the two fixing plates 20 is provided with a limiting mechanism for fixing the position of the guide rod 12, and one side of the two connecting plates 19 is provided with a fixing component for auxiliary clamping of the worm. Place one side of the reducer housing on the two adjusted support rods 7, then pass the worm through the reducer housing, push the guide rod 12, so that the fixing component on the connecting plate 19 contacts the worm, clamp the worm, and fix the guide rod 12 with the limiting mechanism. At this time, the other side of the reducer housing can be installed, and the position of the worm can be limited, so that there is no need to install the worm by hand, thereby improving the assembly efficiency of the reducer.
[0024] Among them, the power mechanism includes a cylinder 2, which is fixed to the top of the base 1 by bolts, and the cylinder 2 is fixed to the slide 3, which can drive the slide 3 to move, thereby adjusting the height of the support rod 7 to suit people of different heights.
[0025] Among them, the adjustment mechanism includes two rotating rods 5, and the two rotating rods 5 are rotatably connected to one side of the two support rods 7 respectively. A threaded hole 10 is opened on one side of the two rotating rods 5, and a screw rod 9 is threadedly connected to the threaded hole 10. A connecting block 6 is welded between the two screw rods 9. The connecting block 6 is rotated, and the connecting block 6 drives the two screw rods 9 to rotate. Under the action of the thread, the screw rod 9 is displaced from the inside of the rotating rod 5 to the outside, thereby completing the adjustment of the two support rods 7, so that the support rod 7 can better support the housing of the reducer.
[0026] Among them, the limiting mechanism includes two limiting plates 21, both of which are welded on one side of the fixed plate 20, a slider 22 is slidably connected between the two limiting plates 21, an insert plate 13 is clamped between the two sliders 22, and the insert plate 13 is in contact with the two limiting plates 21, and rubber pads 11 are bonded to the arc sides of the two sliders 22. Inserting the insert plate 13 between the two sliders 22 can squeeze the two sliders 22 to move toward the guide rod 12, and at the same time squeeze the rubber pad 11 to deform, thereby completing the fixation of the position of the guide rod 12.
[0027] Among them, the fixing assembly includes two telescopic rods 16, and the two telescopic rods 16 are fixed to one side of the connecting plate 19 by bolts. One end of the two telescopic rods 16 is fixed with a clamping plate 18 by bolts. Two springs 17 are welded on one side of the clamping plate 18, and the two springs 17 are fixed to the connecting plate 19. A sponge pad 15 is bonded to the other side of the clamping plate 18. The sponge pad 15 contacts one end of the worm. Continuing to push the connecting plate 19 to move will cause the worm to squeeze the clamping plate 18 and move toward the connecting plate 19, thereby causing the telescopic rod 16 to contract and the spring 17 to compress. When the reducer is installed, it is only necessary to directly pull out the worm. Under the action of the spring 17 and the telescopic rod 16, the clamping plate 18 and the sponge pad 15 are reset, and the two sponge pads 15 do not contact. When assembling a new reducer, there is no need to adjust other parts. It is only necessary to place the reducer housing on the support rod 7 and insert the worm between the two clamping plates 18 to complete the fixation of the worm, thereby further improving the assembly efficiency of the reducer.
[0028] Working principle: when the reducer needs to be assembled, first rotate the connecting block 6, and the connecting block 6 drives the two screw rods 9 to rotate. Under the action of the thread, the screw rod 9 is displaced from the inside of the rotating rod 5 to the outside, thereby completing the adjustment of the two struts 7, and then place one side of the reducer housing on the two adjusted struts 7, and then pass the worm through the reducer housing, push the guide rod 12, so that the sponge pad 15 on one side of the connecting plate 19 contacts the worm, and continue to push the connecting plate 19 to move, which will cause the worm to squeeze the splint 18 and move toward the connecting plate 19, thereby causing the telescopic rod 16 to contract and the spring 17 to compress. When the reducer is installed, just pull out the worm directly. Under the action of the spring 17 and the telescopic rod 16, the splint 18 and the sponge pad 15 are reset, and the two sponge pads 15 are not in contact. When assembling a new reducer, there is no need to adjust other parts. Just place the reducer housing on the strut 7 and insert the worm between the two splints 18 to complete the fixation of the worm.
[0029] Finally, it should be noted that: for those skilled in the art, they can still modify the technical solutions recorded in the above embodiments, or replace some of the technical features therein with equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this utility model shall be included in the protection scope of this utility model.
Claims
1. A speed reducer worm installation auxiliary positioning device, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected with a fixing frame (4), and the outer walls around the fixing frame (4) are slidably connected with a slide (3). The top of the base (1) is provided with a power mechanism for driving the slide (3) to move. Both ends of the slide (3) are rotatably connected with support rods (7), and an adjustment mechanism for fixing the angle of the support rods (7) is provided between the two support rods (7). The bottoms of the two support rods (7) are fixedly connected with a fixing plate (20), and one side of the fixing plate (20) is slidably connected with two guide rods (12). One end of the two guide rods (12) passes through the fixing plate (20) and is fixedly connected with a connecting plate (19). One side of the two fixing plates (20) is provided with a limiting mechanism for fixing the position of the guide rods (12), and one side of the two connecting plates (19) is provided with a fixing component for auxiliary clamping of the worm.
2. A reducer worm installation auxiliary positioning device according to claim 1, characterized in that: The power mechanism comprises an oil cylinder (2), the oil cylinder (2) is fixedly connected to the top of the base (1), and the oil cylinder (2) is fixed to the slide frame (3).
3. The auxiliary positioning device for installing a reducer worm according to claim 1, characterized in that: The adjustment mechanism comprises two rotating rods (5), the two rotating rods (5) are respectively rotatably connected to one side of two support rods (7), one side of the two rotating rods (5) is provided with a threaded hole (10), the threaded hole (10) is threadedly connected to a screw rod (9), and a connecting block (6) is fixedly connected between the two screw rods (9).
4. The auxiliary positioning device for installing a reducer worm according to claim 1, characterized in that: The limiting mechanism comprises two limiting plates (21), the two limiting plates (21) are fixedly connected to one side of the fixed plate (20), a slider (22) is slidably connected between the two limiting plates (21), an inserting plate (13) is clamped between the two sliders (22), and the inserting plate (13) is in contact with the two limiting plates (21).
5. The auxiliary positioning device for installing a reducer worm according to claim 1, characterized in that: The fixing assembly comprises two telescopic rods (16), the two telescopic rods (16) are fixedly connected to one side of a connecting plate (19), one end of the two telescopic rods (16) is fixedly connected to a clamping plate (18), one side of the clamping plate (18) is fixedly connected to two springs (17), and the two springs (17) are fixed to the connecting plate (19), and the other side of the clamping plate (18) is fixedly connected to a sponge pad (15).
6. The auxiliary positioning device for installing a reducer worm according to claim 3, characterized in that: The bottoms of the two support rods (7) are fixedly connected with cushion blocks (8), and the cushion blocks (8) are in contact with the base (1).
7. The auxiliary positioning device for installing a reducer worm according to claim 1, characterized in that: One end of the two guide rods (12) is fixedly connected with a baffle (14).
8. The auxiliary positioning device for installing a reducer worm according to claim 4, characterized in that: The arc-shaped sides of the two sliding blocks (22) are both fixedly connected with rubber pads (11).