Transmission assembly tool
By designing a transmission assembly tooling that includes a lifting mechanism and an adjustment mechanism, the problems of high assembly difficulty and low efficiency in traditional assembly methods are solved, and the efficiency, safety and low cost of transmission assembly are achieved.
Patent Information
- Application Number
- CN202420794870.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-04-16
AI Technical Summary
During the transmission assembly process, traditional methods are difficult and require multiple people to cooperate. The assembly efficiency is low. The verticality of the shaft teeth cannot be guaranteed when installing, and there are problems of bearing damage and shaft teeth bumping.
A transmission assembly tool is designed, including a base, at least one first lifting mechanism and an adjustment mechanism. The first lifting mechanism consists of a first support member and a first transmission member. The first transmission member is driven by the first driving member, so that the first support member moves up and down, and adjusts the height of the first support portion to realize the overall upper shaft gear. To move upward or downward of the lower shaft gear assembly.
Through this tooling, the transmission assembly difficulty is reduced, the assembly efficiency is improved, labor costs are reduced, and the risk of gear damage during assembly is reduced.
Smart Images

Figure CN222521161U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of transmission assembly, in particular to a transmission assembly tool. Background Art
[0002] Relevant technologies point out that the traditional assembly method for transmission trial production and repair is difficult and requires the cooperation of two people, resulting in low assembly efficiency. The verticality of the shaft and teeth cannot be guaranteed during installation, and there are problems such as bearing damage and shaft and tooth collision. Utility Model Content
[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a transmission assembly tool that can move at least one of the upper shaft gear assembly and the lower shaft gear assembly upward or downward, thereby improving assembly efficiency, reducing labor costs, and avoiding damage to gears during assembly.
[0004] According to the transmission assembly tool of the embodiment of the utility model, the transmission assembly tool comprises: a base; at least one first lifting mechanism, the first lifting mechanism is arranged on the base, the first lifting mechanism comprises: a first support member and a first transmission member, the first support member extends vertically, the first transmission member is connected to the first support member, the first transmission member is used to drive the first support member to move up and down, the upper end of the first support member is provided with a first supporting part, the first supporting part is used to connect and support the upper shaft gear assembly and / or the lower shaft gear assembly of the transmission; an adjusting mechanism, the adjusting mechanism is arranged on the base, the adjusting mechanism comprises a first driving member, the first driving member is transmission-connected to the first transmission member, the first driving member drives the first support member to move up and down through the first transmission member to adjust the height of the first support part in the up and down direction.
[0005] According to the transmission assembly tooling of the embodiment of the utility model, by providing at least one first lifting mechanism, and adopting a support portion located on the first support member to be connected to at least one of the upper shaft gear assembly and the lower shaft gear assembly, and adopting a first driving member to drive the first lifting mechanism to move, at least one of the upper shaft gear assembly and the lower shaft gear assembly can be moved upward or downward. Compared with the traditional assembly method that requires multiple people to cooperate in installing the upper shaft gear assembly and the lower shaft gear assembly, the use of the transmission assembly tooling for assembly can reduce the difficulty of assembling the upper shaft gear assembly and the lower shaft gear assembly of the transmission; at the same time, since only one person is required to operate the transmission assembly tooling, the assembly efficiency can be improved, the labor cost can be reduced, and the risk of gear damage to the transmission during the assembly process can be reduced.
[0006] According to some embodiments of the utility model, the first transmission member includes a first rod and a first gear, the first driving member is a driving gear, the driving gear is engaged with the first gear for driving the first gear to rotate, the first rod is coaxially fixed with the first gear, and the first rod is threadedly engaged with the first support member.
[0007] According to some embodiments of the utility model, the first rod is a hollow column, an internal thread is formed on the inner circumferential wall of the first rod, the first support member is a rod-shaped member extending up and down, an external thread matching the internal thread of the first rod is formed on the outer circumferential surface of the first support member, the first rod is sleeved on the radial outer side of the first support member and is connected to the first support member through the internal thread to drive the first support member to move up and down.
[0008] According to some embodiments of the utility model, the first lifting mechanism also includes: a first guide rod, the first guide rod extends vertically, the lower end of the first guide rod is fixed to the base, the first support member is hollow rod-shaped and defines a first guide hole on the inner side, the first support rod is sleeved on the first guide rod through the first guide hole, wherein the cross-section of the first guide rod is non-circular, and the cross-section of the first guide hole is adapted to the cross-sectional shape of the first guide rod.
[0009] According to some embodiments of the utility model, the first lifting mechanism also includes: a first limiting member, which is arranged on the first guide rod and extends radially outward along the first guide rod, and a first limiting hole is formed on the first support member, and the first limiting hole extends up and down, and the first limiting member can be slidably engaged in the first limiting hole up and down.
[0010] According to some embodiments of the utility model, the first support member includes: a first support rod and a first sleeve rod, the first support rod extends vertically, the outer surface of the lower end of the first support rod is formed with the external thread, the first sleeve rod is sleeved on the outer side of the upper end of the first support rod and is fixed to the first support rod, wherein the upper end edge of the first support rod extends upward beyond the upper end edge of the first sleeve rod, a support groove is formed between the inner wall surface of the upper end of the first sleeve rod and the outer peripheral surface of the upper end of the first support rod, and the support groove forms the first support portion.
[0011] According to some embodiments of the present invention, there are two first lifting mechanisms, and the two first lifting mechanisms are arranged on the base at intervals, and the first supporting parts of the two first lifting mechanisms are respectively used to support the upper shaft gear assembly and the lower shaft gear assembly of the transmission.
[0012] According to some embodiments of the utility model, the transmission assembly tool also includes: a second lifting mechanism, the second lifting mechanism is arranged on the base, the second lifting mechanism includes: a second support member and a second transmission member, the second support member extends vertically, the first drive member is connected to the second transmission member for driving the second support member to move up and down through the second transmission member, and the upper end of the second support member is provided with a second support portion, and the second support portion is used to connect and support the internal shaft gear assembly of the transmission.
[0013] According to some embodiments of the utility model, the second transmission member includes: a second rod and a second gear, the second rod is coaxially fixed with the second gear, and the second rod is threadedly engaged with the second support member, the first driving member is a driving gear, the driving gear is engaged with the second gear for driving the second gear to rotate, and the first gear is engaged with the second gear.
[0014] According to some embodiments of the utility model, the second rod is a hollow column, an internal thread is formed on the inner circumferential wall of the second rod, the second support member is a rod-shaped member extending up and down, an external thread matching the internal thread of the second rod is formed on the outer circumferential surface of the second support member, the second rod is sleeved on the radial outer side of the second support member and is connected to the second support member through the internal thread to drive the second support member to move up and down.
[0015] According to some embodiments of the utility model, the second lifting mechanism also includes: a second guide rod, the second guide rod extends vertically, the lower end of the second guide rod is fixed to the base, the second support member is a hollow rod and defines a second guide hole on the inner side, the second support member is sleeved on the second guide rod through the second guide hole, wherein the cross-section of the second guide rod is non-circular, and the cross-section of the second guide hole is adapted to the cross-sectional shape of the second guide rod.
[0016] According to some embodiments of the utility model, the second lifting mechanism also includes: a second limiting member, which is arranged on the second guide rod and extends radially outward along the second guide rod, and a second limiting hole is formed on the second support member, and the second limiting hole extends up and down, and the second limiting member can be slidably engaged in the second limiting hole up and down.
[0017] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1is a schematic diagram of a transmission assembly tool according to an embodiment of the utility model when assisting in assembling a transmission;
[0019] Figure 2 yes Figure 1 An exploded view of the transmission assembly tooling in FIG.
[0020] Figure 3 yes Figure 2 A schematic diagram of the base in FIG.
[0021] Figure 4 yes Figure 2 A schematic diagram of a first transmission member in FIG.
[0022] Figure 5 yes Figure 2 A schematic diagram of a second transmission member in FIG.
[0023] Figure 6 yes Figure 2 A schematic diagram of a first driving member in FIG.
[0024] Figure 7 yes Figure 2 A schematic diagram of a first guide rod in FIG.
[0025] Figure 8 yes Figure 2 A schematic diagram of a first support member in FIG.
[0026] Fig. 9 yes Figure 2 A schematic diagram of a second guide rod in FIG.
[0027] Fig.10 yes Figure 2 Schematic diagram of the second support member in.
[0028] Reference numerals:
[0029] 100. Transmission assembly tooling;
[0030] 10. Base; 11. First threaded hole; 12. Second threaded hole; 13. Third threaded hole; 14. Fourth weight-reducing hole; 15. Base fixing hole;
[0031] 20. The first lifting mechanism;
[0032] 21. first support member; 211. first support rod; 212. first sleeve rod; 213. first guide hole; 214. first limit hole; 215. support groove;
[0033] 22, first transmission member; 221, first gear; 2211, first weight-reducing hole; 222, first rod; 223, assembly avoidance hole;
[0034] 23. first guide rod; 231. first fixing hole;
[0035] 31. first driving member; 311. third weight-reducing hole;
[0036] 40. Second lifting mechanism;
[0037] 41, second support member; 411, second support rod; 412, second guide hole; 414, inner shaft positioning groove; 42, second transmission member; 421, second gear; 4211, second weight reduction hole; 422, second rod; 43, second guide rod;
[0038] 200, upper shaft gear assembly; 300, lower shaft gear assembly; 400, inner shaft gear assembly; 500, housing. DETAILED DESCRIPTION
[0039] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0040] Reference below Figure 1-Figure 10 A transmission assembly tool 100 according to an embodiment of the present invention is described.
[0041] like Figure 2 As shown, according to the transmission assembly tool 100 of the embodiment of the utility model, the transmission assembly tool 100 includes: a base 10, a first lifting mechanism 20 and an adjusting mechanism.
[0042] Specifically, the transmission assembly tool 100 has at least one first lifting mechanism 20, which is arranged on the base 10. The first lifting mechanism 20 includes: a first support member 21 and a first transmission member 22. The first support member 21 extends vertically, and the first transmission member 22 is connected to the first support member 21. The first transmission member 22 is used to drive the first support member 21 to move up and down. A first supporting portion is provided at the upper end of the first support member 21, and the first supporting portion is used to connect and support the upper shaft gear assembly 200 and / or the lower shaft gear assembly 300 of the transmission.
[0043] The adjustment mechanism is disposed on the base 10 and includes a first driving member 31 which is in transmission connection with the first transmission member 22. The first driving member 31 drives the first support member 21 to move up and down through the first transmission member 22 to adjust the height of the first support portion in the up and down direction.
[0044] Reference Figure 2As shown, the transmission assembly tool 100 may have only one first lifting mechanism 20 , or may have a plurality of first lifting mechanisms 20 . For example, the transmission assembly tool 100 may have two, three or four first lifting mechanisms 20 .
[0045] The first lifting mechanism 20 is located on the upper side of the base 10. The first lifting mechanism 20 includes a first support member 21 and a first transmission member 22. The first transmission member 22 is connected to the first support member 21. The first transmission member 22 drives the first support member 21 to move in the up and down directions, and the first support member 21 extends in the up and down directions, which can increase the movement range of the first support member 21 in the up and down directions, and increase the adjustment range of the first support rod 211 in the up and down directions.
[0046] Reference Figure 2 As shown, the first support member 21 has a first support portion, which is located in the upper area of the first support member 21. The first support portion can be connected to both the upper shaft gear assembly 200 and the lower shaft gear assembly 300, so that the first support portion can adjust the upper shaft gear assembly 200 and the lower shaft gear assembly 300 in the up-down direction by lifting and lowering the first support member 21; the first support portion can also be connected only to the upper shaft gear assembly 200, so that the first support portion can adjust the upper shaft gear assembly 200 in the up-down direction by lifting and lowering the first support member 21; the first support portion can also be connected only to the lower shaft gear assembly 300, so that the first support portion can adjust the upper shaft gear assembly 300 in the up-down direction by lifting and lowering the first support member 21.
[0047] Reference Figure 2 As shown, the adjustment mechanism is located on the upper side of the base 10, and the adjustment mechanism includes a first driving member 31, and the first driving member 31 is connected to the first transmission member 22, so that the first driving member 31 can drive the first transmission member 22 to move, so that the first transmission member 22 can drive the first support rod 211 to move in the up and down directions. The first support portion located on the first support member 21 is connected to the upper shaft gear assembly 200 and the lower shaft gear assembly 300, or is only connected to one of the upper shaft gear assembly 200 and the lower shaft gear assembly 300, so that one or both of the upper shaft gear assembly 200 and the lower shaft gear assembly 300 can be moved in the up and down directions.
[0048] The following describes the assembly process of the transmission assembly tool 100 according to the embodiment of the present invention for assembling the upper shaft gear assembly 200 and the lower shaft gear assembly 300 of the transmission.
[0049] The transmission assembly tool 100 of this embodiment includes two first lifting mechanisms 20 , wherein one of the first lifting mechanisms 20 supports the upper shaft gear assembly 200 through a first supporting portion, and the other first lifting mechanism 20 supports the lower shaft gear assembly 300 through a first supporting portion.
[0050] The transmission assembly tool 100 is placed on the workbench, the first driving member 31 is driven, the two first supporting members 21 are adjusted to a suitable height, the housing 500 of the transmission is placed on the transmission assembly tool 100, and the first supporting member 21 passes through the corresponding hole position on the housing 500. The differential assembly is placed on the housing 500, and the upper shaft gear assembly 200 and the lower shaft gear assembly 300 are placed on the two first supporting members 21 respectively, and the upper shaft gear assembly 200 and the lower shaft gear assembly 300 are pre-assembled; the first driving member 31 is driven, and the first driving member 31 drives the first transmission member 22, so that the first supporting member 21 descends, thereby driving the upper shaft gear assembly 200 and the lower shaft gear assembly 300 to descend, until the upper shaft gear assembly 200 and the lower shaft gear assembly 300 contact the bottom of the transmission housing 500, at which time, the upper shaft gear assembly 200 and the lower shaft gear assembly 300 stop descending, thereby completing the assembly.
[0051] According to the transmission assembly tool 100 of the embodiment of the utility model, by setting at least one first lifting mechanism 20, and adopting a first support part located on the first support member 21 to be connected to at least one of the upper shaft gear assembly 200 and the lower shaft gear assembly 300, and adopting a first driving member 31 to drive the first lifting mechanism 20 to move, at least one transmission shaft assembly can be moved upward or downward synchronously. Compared with the traditional assembly method that requires multiple people to cooperate in installing the upper shaft gear assembly 200 and the lower shaft gear assembly 300, the use of the transmission assembly tool 100 for assembly can reduce the difficulty of assembling the transmission. At the same time, since only one person is required to operate the transmission assembly tool 100, the assembly efficiency can be improved and the risk of gear damage to the transmission during the assembly process can be reduced.
[0052] Optionally, a plurality of fourth weight-reducing holes 14 and a plurality of base fixing holes 15 are formed on the base 10. The base fixing holes 15 are used to fix the transmission assembly tool 100 to the workbench by passing screws or bolts through the base fixing holes 15 when using the transmission assembly tool 100.
[0053] According to some embodiments of the utility model, the first transmission member 22 includes a first rod 222 and a first gear 221, the first driving member 31 is a driving gear, the driving gear is engaged with the first gear 221 to drive the first gear 221 to rotate, the first rod 222 is coaxially fixed with the first gear 221, and the first rod 222 is threadedly engaged with the first support member 21.
[0054] Reference Figure 2 and Figure 4As shown, the first transmission member 22 includes a first rod 222 and a first gear 221. The first rod 222 is coaxially fixed with the first gear 221, so that the first rod 222 can obtain the same rotation speed as the first gear. The first driving member 31 is a driving gear, and the first driving member 31 is meshed with the first gear 221, so that the first driving member 31 can drive the first gear 221 to rotate, thereby making the first rod 222 and the first gear 221 rotate at the same speed. Since the first rod 222 is threadedly meshed with the first support member 21, the first rod 222 and the first support member 21 can move relative to each other in the up and down directions.
[0055] The first driving member 31 is meshed with the first gear 221. The rotation of the first driving member 31 drives the first gear 221 to rotate. At the same time, the first rod 222 rotates, so that the support member can move in the up and down directions, driving at least one of the upper shaft gear assembly 200 and the lower shaft gear assembly 300 to move in the up and down directions.
[0056] By adopting gear transmission between the first driving member 31 and the first gear 221, the transmission accuracy and efficiency of the first driving member 31 and the first gear 221 can be high, the transmission process of the first driving member 31 and the first gear 221 can be stable, and the compact structure of the first driving member 31 and the first gear 221 can also make the maintenance of the first driving member 31 and the first gear 221 simple, thereby better controlling at least one of the upper shaft gear assembly 200 and the lower shaft gear assembly 300 to move in the up and down directions.
[0057] By setting the first support member 21 to be threadedly engaged with the first rod 222, the rotational movement of the first rod 222 can be transmitted to the first support member 21, so that the first support member 21 moves in a straight line. The threaded engagement structure of the first support member 21 and the first rod 222 is simple, which is convenient for the processing and production of the first support member 21 and the first rod 222. The threaded transmission between the first support member 21 and the first rod 222 has high precision and high stability.
[0058] Furthermore, the first driving member 31 includes: a rotating shaft and a driving tooth portion coaxially fixed to the rotating shaft. A third threaded hole 13 and a fixing column fixed in the third threaded hole 13 are formed on the base 10. The rotating shaft is sleeved on the fixing column and is rotatably connected to the fixing column.
[0059] Optionally, a plurality of first weight-reducing holes 2211 are formed on the first gear 221 , and a plurality of third weight-reducing holes 311 are formed on the driving tooth portion of the first driving member 31 .
[0060] According to some embodiments of the utility model, the first rod 222 is a hollow column, an internal thread is formed on the inner circumferential wall of the first rod 222, the first support member 21 is a rod-shaped extending up and down, an external thread that is adapted to the internal thread of the first rod 222 is formed on the outer circumferential surface of the first support member 21, the first rod 222 is sleeved on the radial outer side of the first support member 21 and is connected to the first support member 21 through the internal thread to drive the first support member 21 to move up and down.
[0061] Reference Figure 2 and Figure 4 As shown, the first rod 222 is a hollow column extending in the up-down direction, with an internal thread formed on the inner peripheral wall, and the first support member 21 is a rod extending up-down, with an external thread formed on the outer peripheral surface. The first rod 222 is located outside the first support member 21, so that the first rod 222 and the first support can rotate relative to each other, and through threaded engagement, the first rod 222 and the first support member 21 can move relative to each other in the up-down direction.
[0062] The first driving member 31 is meshed with the first gear 221. The rotation of the first driving member 31 drives the first gear 221 to rotate. At the same time, the first rod 222 rotates. The internal thread of the inner circumferential wall of the first rod 222 is meshed with the external thread of the first support member 21, so that the first support member 21 can move in the up and down directions, driving at least one of the upper shaft gear assembly 200 and the lower shaft gear assembly 300 to move in the up and down directions, so as to assemble the upper shaft gear assembly 200 and the lower shaft gear assembly 300 to a predetermined position.
[0063] By setting the first rod 222 to be a hollow column and the first support member 21 to be a rod extending up and down, the first support member 21 can be moved in a straight line direction. At the same time, the first rod 222 provides a containing space for the first support member 21 and has a guiding function.
[0064] By setting the internal thread of the inner circumferential wall of the first rod 222 to mesh with the external thread of the first support member 21, the rotational motion of the first rod 222 can be transmitted to the first support member 21, so that the first support member 21 moves in a straight line. The threaded meshing structure of the first support member 21 and the first rod 222 is simple, which is convenient for the processing and production of the first support member 21 and the first rod 222. The threaded transmission between the first support member 21 and the first rod 222 has high precision and high stability.
[0065] According to some embodiments of the utility model, the first lifting mechanism 20 also includes: a first guide rod 23, the first guide rod 23 extends vertically, the lower end of the first guide rod 23 is fixed to the base 10, the first support member 21 is hollow rod-shaped and defines a first guide hole 213 on the inner side, the first support rod 211 is sleeved on the first guide rod 23 through the first guide hole 213, wherein the cross-section of the first guide rod 23 is non-circular, and the cross-section of the first guide hole 213 is adapted to the cross-sectional shape of the first guide rod 23.
[0066] Reference Figure 2-Figure 7 - Figure 8 As shown, the first support member 21 is located outside the first guide rod 23, and the first support rod 211 is sleeved on the first guide rod 23 through the first guide hole 213. The first guide rod 23 and the first support member 21 both extend vertically, so that the first guide rod 23 and the first support member 21 can move in the up and down directions.
[0067] The lower end of the first guide rod 23 is fixed to the base 10. For example, the base 10 is formed with a first threaded hole 11, and the lower end of the first guide rod 23 extends into the first threaded hole 11 and is threadedly connected to the base 10. In this way, the first guide rod 23 can be prevented from moving relative to the base 10 and the first transmission member 22 can rotate around the first guide rod 23. The cross section of the first guide rod 23 is non-circular, such as elliptical, semicircular, rectangular, triangular, pentagonal, trapezoidal and hexagonal. The cross section of the first guide hole 213 is adapted to the cross-sectional shape of the first guide rod 23, so that the first guide rod 23 and the first support member 21 do not rotate relative to each other, so that when the first rod 222 rotates, the first support member 21 can move upward or downward.
[0068] By setting the cross-section of the first guide rod 23 to be non-circular and the cross-section of the first guide hole 213 to match the cross-sectional shape of the first guide rod 23, the first guide rod 23 and the first support member 21 do not rotate relative to each other. The cross-section of the first guide rod 23 and the cross-sectional shape of the first guide hole 213 are regular, and the first guide rod 23 and the first guide hole 213 extend in the up and down directions, with a regular shape and a simple structure, which is convenient for processing and assembly.
[0069] By the first support rod 211 being sleeved on the first guide rod 23 through the first guide hole 213 , the first support rod 211 can move stably and reliably with high operating precision.
[0070] According to some embodiments of the utility model, the first lifting mechanism 20 also includes: a first limiting member, which is arranged on the first guide rod 23 and extends radially outward along the first guide rod 23, and a first limiting hole 214 is formed on the first support member 21, and the first limiting hole 214 extends up and down, and the first limiting member can be slidably engaged in the first limiting hole 214 up and down.
[0071] Reference Figure 2-Figure 4 As shown, the first limit member is fixed on the first guide rod 23. When the first transmission member 22 rotates to drive the first support member 21 to move upward until the lower end surface of the first limit hole 214 contacts the first limit member, at this time, due to the limiting stop effect of the first limit member, the first support member 21 stops moving upward; when the first transmission member 22 drives the first support member 21 to move downward until the upper end surface of the first limit hole 214 contacts the first limit member, due to the limiting stop effect of the first limit member, the first support member 21 stops moving downward, and the first limit member moves relatively in the first limit hole 214 along the up and down directions, which can limit the moving distance of the first support member 21 in the up and down directions, and prevent the first support member 21 from detaching from the first guide rod 23.
[0072] Furthermore, the first limit member is fixed on the first guide rod 23. For example, a first fixing hole 231 is formed on the first guide rod 23. The first limit member is columnar and extends radially along the first guide rod 23. One end of the first limit member is fixed in the first fixing hole 231, and the other end of the first limit member is passed through the first limit hole 214.
[0073] In order to facilitate the assembly of the first limit member to the first guide rod 23, an assembly avoidance hole 223 is formed on the first rod 222. During assembly, the first limit member extends from the assembly avoidance hole 223 into the first rod 222 to be inserted into the first fixing hole 231 of the first guide rod 23.
[0074] According to some embodiments of the utility model, the first support member 21 includes: a first support rod 211 and a first sleeve rod 212, the first support rod 211 extends vertically, an external thread is formed on the outer surface of the lower end of the first support rod 211, and the first sleeve rod 212 is sleeved on the outer side of the upper end of the first support rod 211 and fixed to the first support rod 211.
[0075] The upper edge of the first support rod 211 extends upward beyond the upper edge of the first sleeve rod 212 , and a support groove 215 is formed between the inner wall surface of the upper end of the first sleeve rod 212 and the outer peripheral surface of the upper end of the first support rod 211 , and the support groove 215 forms a first support portion.
[0076] Reference Figure 8As shown, the first sleeve rod 212 is located on the first support rod 211, located on the upper part of the first support rod 211, sleeved on the outer side of the upper end of the first support rod 211 and fixed, the upper end edge of the first support rod 211 is higher than the upper end edge of the first sleeve rod 212, and a supporting groove 215 is formed between the inner wall surface of the upper end of the first sleeve rod 212, the outer peripheral surface of the upper end of the first support rod 211 and the upper surface of the lower side plate of the first sleeve rod 212, so that the first sleeve rod 212 can be sleeved on the upper shaft gear assembly 200 or the lower shaft gear assembly 300. Specifically, the lower end faces of the upper shaft gear assembly 200 and the lower shaft gear assembly 300 are in contact with the bottom wall of the support groove 215, and the bottom wall of the support groove 215 limits the position of the upper shaft gear assembly 200 and the lower shaft gear assembly 300 in the up and down directions, thereby playing a limiting role. The outer peripheral surfaces of the lower sides of the upper shaft gear assembly 200 and the lower shaft gear assembly 300 are in contact with the side walls of the support groove 215, and the side walls of the support groove 215 can keep the upper shaft gear assembly 200 and the lower shaft gear assembly 300 in a vertical state, thereby preventing the upper shaft gear assembly 200 and the lower shaft gear assembly 300 from colliding with adjacent components.
[0077] By arranging the first sleeve rod 212 on the upper part of the first support rod 211, the support groove 215 formed inside the first sleeve rod 212 cooperates with the upper shaft gear assembly 200 and the lower shaft gear assembly 300, so that the first sleeve rod 212 can be connected with the upper shaft gear assembly 200 and the lower shaft gear assembly 300 more firmly and stably, and the inner wall surface of the support groove 215 contacts the outer peripheral surface of the lower side of the upper shaft gear assembly 200 and the lower shaft gear assembly 300, and the contact area is large, which can better keep the upper shaft gear assembly 200 and the lower shaft gear assembly 300 in a vertical state. In addition, the first sleeve rod 212 is a rod-shaped structure, which is simple in structure and easy to process.
[0078] According to some embodiments of the present invention, there are two first lifting mechanisms 20, which are arranged on the base 10 at intervals, and the first supporting parts of the two first lifting mechanisms 20 are respectively used to support the upper shaft gear assembly 200 and the lower shaft gear assembly 300 of the transmission.
[0079] Reference Figure 2As shown, there are two first lifting mechanisms 20, and the two first lifting mechanisms 20 are arranged at intervals on the base 10, so that the upper shaft gear assembly 200 and the lower shaft gear assembly 300 can be pre-installed on the first sleeve rod 212. At the same time, the first driving member 31 can drive the two first lifting mechanisms 20, so that the upper shaft gear assembly 200 and the lower shaft gear assembly 300 can be lifted and lowered synchronously, and then the upper shaft gear assembly 200 and the lower shaft gear assembly 300 can be lifted and lowered synchronously, thereby improving the assembly efficiency; avoiding the upper shaft gear assembly 200 and the lower shaft gear from colliding with each other and damaging the gears; compared with the traditional assembly method that requires multiple people to coordinate the assembly, the use of the transmission assembly tool 100 is conducive to reducing the difficulty of assembly.
[0080] According to some embodiments of the utility model, the transmission assembly tool 100 also includes: a second lifting mechanism 40, the second lifting mechanism 40 is arranged on the base 10, the second lifting mechanism 40 includes: a second support member 41 and a second transmission member 42, the second support member 41 extends vertically, the first drive member 31 is connected to the second transmission member 42 for driving the second support member 41 to move up and down through the second transmission member 42, and the upper end of the second support member 41 is provided with a second support portion, and the second support portion is used to connect and support the internal shaft gear assembly 400 of the transmission.
[0081] Reference Figure 2 As shown, the transmission assembly tool 100 has a second lifting mechanism 40, which is located on the upper side of the base 10. The second lifting mechanism 40 includes a second support member 41 and a second transmission member 42. The second transmission member 42 is connected to the second support member 41. The second transmission member 42 drives the second support member 41 to move in the up and down directions. The second support member 41 has a second support portion, which is located in the upper area of the second support member 41. The second support portion is connected to the internal shaft gear assembly 400, so that the second support portion can adjust the position of the internal shaft gear assembly 400 in the up and down directions by lifting and lowering the second support member 41.
[0082] Preferably, the second supporting portion is a concave groove formed on the upper end surface of the second supporting member 41 .
[0083] Reference Figure 2 As shown, the adjustment mechanism is located on the upper side of the base 10, and the adjustment mechanism includes a first driving member 31, and the first driving member 31 is connected to the second transmission member 42, so that the first driving member 31 can drive the second transmission member 42 to move, so that the second transmission member 42 can drive the second support rod 411 to move in the up and down directions. The second support portion located on the second support member 41 is connected to the internal shaft gear assembly 400, so that the internal shaft gear assembly 400 can move in the up and down directions.
[0084] The transmission assembly tool 100 is placed on the workbench, the first driving member 31 is driven, the two first supporting members 21 and the second supporting members 41 are adjusted to a suitable height, the transmission housing 500 is placed on the transmission assembly tool 100, and the first supporting members 21 and the second supporting members 41 pass through the corresponding holes on the housing 500. Place the differential assembly on the housing 500, place the upper shaft gear assembly 200, the lower shaft gear assembly 300 and the inner shaft gear assembly 400 on the two first support members 21 and the second support member 41 respectively, and pre-install the upper shaft gear assembly 200, the lower shaft gear assembly 300 and the inner shaft gear assembly 400; drive the first driving member 31, and the first driving member 31 drives the first transmission member 22 and the second transmission member 42, so that the first support member 21 and the second support member 41 descend, thereby driving the upper shaft gear assembly 200, the lower shaft gear assembly 300 and the inner shaft gear assembly 400 to descend, so as to assemble the upper shaft gear assembly 200, the lower shaft gear assembly 300 and the inner shaft gear assembly 400 to the predetermined position, thereby completing the assembly.
[0085] According to some embodiments of the utility model, the second transmission member 42 includes: a second rod 422 and a second gear 421, the second rod 422 is coaxially fixed with the second gear 421, and the second rod 422 is threadedly engaged with the second support member 41, the first driving member 31 is a driving gear, the driving gear is engaged with the second gear 421 for driving the second gear 421 to rotate, and the first gear 221 is engaged with the second gear 421.
[0086] Reference Figure 2 and Figure 5 As shown, the second transmission member 42 includes a second rod 422 and a second gear 421. The second rod 422 and the second gear 421 are coaxially fixed, so that the second rod 422 can obtain the same rotation speed as the second gear 421. The first driving member 31 is a driving gear, and the first driving member 31 is engaged with the second gear 421, so that the first driving member 31 can drive the second gear 421 to rotate, thereby making the second rod 422 and the second gear 421 rotate at the same speed. Since the second rod 422 is threadedly engaged with the second support member 41, the second rod 422 and the second support member 41 can move relative to each other in the up and down directions.
[0087] The first driving member 31 is meshed with the second gear 421. The rotation of the first driving member 31 drives the second gear 421 to rotate. At the same time, the second rod 422 rotates, so that the support member can move in the up and down directions, driving at least one of the upper shaft gear assembly 200 and the lower shaft gear assembly 300 to move in the up and down directions.
[0088] By adopting gear transmission between the first driving member 31 and the second gear 421, the transmission accuracy and efficiency of the first driving member 31 and the second gear 421 can be high, the transmission process of the first driving member 31 and the second gear 421 can be stable, and the compact structure of the first driving member 31 and the second gear 421 can also make the maintenance of the first driving member 31 and the second gear 421 simple, thereby better controlling the movement of the internal shaft gear assembly 400 in the up and down directions.
[0089] By setting the second support member 41 and the second rod 422 to be threadedly engaged, the rotational movement of the second rod 422 can be transmitted to the second support member 41, so that the second support member 41 moves in a straight line. The threaded engagement structure of the second support member 41 and the second rod 422 is simple, which is convenient for the processing and production of the second support member 41 and the second rod 422. The threaded transmission between the second support member 41 and the second rod 422 has high precision and high stability.
[0090] Preferably, a plurality of second weight-reducing holes 4211 are formed on the second gear 421 .
[0091] According to some embodiments of the utility model, the second rod 422 is a hollow column, an internal thread is formed on the inner circumferential wall of the second rod 422, the second support member 41 is a rod-shaped extending up and down, an external thread that matches the internal thread of the second rod 422 is formed on the outer circumferential surface of the second support member 41, and the second rod 422 is sleeved on the radial outer side of the second support member 41 and is connected to the second support member 41 through the internal thread to drive the second support member 41 to move up and down.
[0092] Reference Figure 2 and Figure 5 As shown, the second rod 422 is a hollow column extending in the up-down direction, with an internal thread formed on the inner peripheral wall, and the second support member 41 is a rod extending up-down, with an external thread formed on the outer peripheral surface, and the second rod 422 is located outside the second support member 41, so that the second rod 422 and the second support member 41 can rotate relative to each other, and through threaded engagement, the second rod 422 and the second support member 41 can move relative to each other in the up-down direction.
[0093] The first driving member 31 is meshed with the second gear 421. The rotation of the first driving member 31 drives the second gear 421 to rotate. At the same time, the second rod 422 rotates. The internal thread of the inner circumferential wall of the second rod 422 is meshed with the external thread of the second support member 41, so that the second support member 41 can move in the up and down direction, driving at least one of the internal shaft gear assemblies 400 to move in the up and down direction, so as to assemble the internal shaft gear assembly 400 to a predetermined position.
[0094] By setting the second rod 422 to be a hollow column and the second support member 41 to be a rod extending up and down, the second support member 41 can be moved in a straight line. At the same time, the second rod 422 provides a receiving space for the second support member 41 and has a guiding function.
[0095] By setting the internal thread of the inner circumferential wall of the second rod 422 to engage with the external thread of the second support member 41, the rotational movement of the second rod 422 can be transmitted to the second support member 41, so that the second support member 41 moves in a straight line. The threaded engagement structure of the second support member 41 and the second rod 422 is simple, which is convenient for the processing and production of the second support member 41 and the second rod 422. The threaded transmission between the second support member 41 and the second rod 422 has high precision and high stability.
[0096] According to some embodiments of the utility model, the second lifting mechanism 40 also includes: a second guide rod 43, the second guide rod 43 extends vertically, the lower end of the second guide rod 43 is fixed to the base 10, the second support member 41 is a hollow rod and defines a second guide hole 412 on the inner side, the second support member 41 is sleeved on the second guide rod 43 through the second guide hole 412, wherein the cross-section of the second guide rod 43 is non-circular, and the cross-section of the second guide hole 412 is adapted to the cross-sectional shape of the second guide rod 43.
[0097] Reference Figure 2-Figure 9 - Fig.10 As shown, the second support member 41 is located outside the second guide rod 43, and the second support member 41 is sleeved on the second guide rod 43 through the second guide hole 412. The second guide rod 43 and the second support member 41 both extend vertically, so that the second guide rod 43 and the second support member 41 can move relative to each other in the up and down directions.
[0098] The lower end of the second guide rod 43 is fixed to the base 10. For example, the base 10 is formed with a second threaded hole 12, and the lower end of the second guide rod 43 extends into the second threaded hole 12 and is threadedly connected to the base 10. In this way, the second guide rod 43 can be prevented from moving relative to the base 10 and the second transmission member 42 can rotate around the second guide rod 43. The cross section of the second guide rod 43 is non-circular, such as rectangular, triangular, pentagonal, trapezoidal and hexagonal. The cross section of the second guide hole 412 is adapted to the cross-sectional shape of the second guide rod 43, so that the second guide rod 43 and the second support member 41 do not rotate relative to each other, so that when the second rod 422 rotates, the second support member 41 can move upward or downward.
[0099] By setting the cross-section of the second guide rod 43 to be non-circular and the cross-section of the second guide hole 412 to match the cross-sectional shape of the second guide rod 43, the second guide rod 43 and the second support member 41 can be prevented from relative rotation. The cross-section of the second guide rod 43 and the cross-sectional shape of the second guide hole 412 are regular, and the second guide rod 43 and the second guide hole 412 extend in the up and down directions, with a regular shape and a simple structure, which is convenient for processing and assembly.
[0100] By the second support rod 411 being sleeved on the second guide rod 43 through the second guide hole 412 , the second support rod 411 can move stably and reliably with high operating precision.
[0101] According to some embodiments of the utility model, the second lifting mechanism 40 also includes: a second limiting member, which is arranged on the second guide rod 43 and extends radially outward along the second guide rod 43, and a second limiting hole is formed on the second support member 41, and the second limiting hole extends up and down, and the second limiting member can be slidably engaged in the second limiting hole up and down.
[0102] Specifically, the second limit member is fixed on the second guide rod 43. When the second transmission member 42 rotates to drive the second support member 41 to move upward until the lower end surface of the second limit hole contacts the second limit member, at this time, due to the limiting stop effect of the second limit member, the second support member 41 stops moving upward; when the second transmission member 42 drives the second support member 41 to move downward until the upper end surface of the second limit hole contacts the second limit member, due to the limiting stop effect of the second limit member, the second support member 41 stops moving downward, and the second limit member moves relatively in the second limiting hole along the up and down directions, which can limit the moving distance of the second support member 41 in the up and down directions, and prevent the second support member 41 from detaching from the second guide rod 43.
[0103] Furthermore, the second limit member is fixed on the second guide rod 43. For example, a second fixing hole is formed on the second guide rod 43. The second limit member is columnar and extends radially along the second guide rod 43. One end of the second limit member is fixed in the second fixing hole, and the other end of the second limit member is passed through the second limit hole.
[0104] A specific embodiment of the transmission assembly tool 100 of the present application is described below with reference to the accompanying drawings.
[0105] like Figure 2As shown, the transmission assembly tool 100 includes: a first lifting mechanism 20, a second lifting mechanism 40, a base 10, and an adjustment mechanism, wherein there are two first lifting mechanisms 20. The first lifting mechanism 20 includes a first support member 21 and a first transmission member 22, the second lifting mechanism 40 includes a second support member 41 and a second transmission member 42, and the adjustment mechanism includes a first drive member 31. The first transmission mechanism is fixed to the base 10 through a first guide rod 23, and the second transmission mechanism is fixed to the base 10 through a second guide rod 43. The first drive member 31 is meshed with the first transmission member 22 and the second transmission member 42 respectively.
[0106] like Figure 1 As shown, the transmission assembly tool 100 is placed on the workbench, the first driving member 31 is rotated, the two first support rods 211 and the second support member 41 are adjusted to a suitable height, the transmission housing 500 is placed on the transmission assembly tool 100, and the two first support rods 211 and the second support member 41 are respectively passed through the corresponding holes on the housing 500. The differential assembly is placed on the housing 500, the inner shaft gear assembly 400 is first placed on the second support member 41, and then the upper shaft gear assembly 200 and the lower shaft gear assembly 300 are respectively placed on the two first telescopic rods; the first driving member 31 is rotated, and the first driving member 31 drives the two first transmission members 22 and the second transmission member 42 to rotate through the gears, so that the two first support members 21 and the second support member 41 descend, thereby driving the upper shaft gear assembly 200, the lower shaft gear assembly 300 and the inner shaft gear assembly 400 to descend, and the installation is realized.
[0107] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0108] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0109] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0110] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0111] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A transmission assembly tool, characterized in that: include: Base; At least one first lifting mechanism, the first lifting mechanism is arranged on the base, the first lifting mechanism comprises: a first support member and a first transmission member, the first support member extends vertically, the first transmission member is connected to the first support member, the first transmission member is used to drive the first support member to move up and down, the upper end of the first support member is provided with a first support portion, the first support portion is used to connect and support the upper shaft gear assembly and / or the lower shaft gear assembly of the transmission; An adjustment mechanism is arranged on the base, and the adjustment mechanism includes a first driving member, the first driving member is in transmission connection with the first transmission member, and the first driving member drives the first supporting member to move up and down through the first transmission member to adjust the height of the first supporting part in the up and down direction.
2. The transmission assembly tool according to claim 1, characterized in that: The first transmission member includes a first rod and a first gear. The first driving member is a driving gear. The driving gear is engaged with the first gear to drive the first gear to rotate. The first rod is coaxially fixed with the first gear, and the first rod is threadedly engaged with the first support member.
3. The transmission assembly tool according to claim 2, characterized in that: The first rod is a hollow column, an internal thread is formed on the inner circumferential wall of the first rod, the first support member is a rod-shaped member extending up and down, an external thread that matches the internal thread of the first rod is formed on the outer circumferential surface of the first support member, the first rod is sleeved on the radial outer side of the first support member and is connected to the first support member through the internal thread to drive the first support member to move up and down.
4. The transmission assembly tool according to claim 3, characterized in that: The first lifting mechanism also includes: a first guide rod, the first guide rod extends vertically, the lower end of the first guide rod is fixed to the base, the first support member is hollow rod-shaped and defines a first guide hole on the inner side, the first support member includes: a first support rod, the first support rod is sleeved on the first guide rod through the first guide hole, wherein the cross-section of the first guide rod is non-circular, and the cross-section of the first guide hole is adapted to the cross-sectional shape of the first guide rod.
5. The transmission assembly tool according to claim 4, characterized in that: The first lifting mechanism also includes: a first limiting member, which is arranged on the first guide rod and extends radially outwardly along the first guide rod, and a first limiting hole is formed on the first support member, and the first limiting hole extends up and down, and the first limiting member can be slidably engaged in the first limiting hole up and down.
6. The transmission assembly tool according to claim 3, characterized in that: The first support member comprises: a first support rod and a first sleeve rod, the first support rod extends vertically, the outer surface of the lower end of the first support rod is formed with the outer thread, the first sleeve rod is sleeved on the outer side of the upper end of the first support rod and fixed to the first support rod, The upper end of the first support rod extends upward beyond the upper end of the first sleeve rod, and a support groove is formed between the inner wall surface of the upper end of the first sleeve rod and the outer peripheral surface of the upper end of the first support rod, and the support groove forms the first support portion.
7. The transmission assembly tool according to any one of claims 2 to 6, characterized in that: Also includes: A second lifting mechanism, the second lifting mechanism is arranged on the base, the second lifting mechanism includes: a second support member and a second transmission member, the second support member extends vertically, the first drive member is connected to the second transmission member for driving the second support member to move up and down through the second transmission member, and a second support portion is provided at the upper end of the second support member, and the second support portion is used to connect and support the internal shaft gear assembly of the transmission.
8. The transmission assembly tool according to claim 7, characterized in that: The second transmission member includes: a second rod and a second gear, the second rod is coaxially fixed with the second gear, and the second rod is threadedly engaged with the second support member, the driving gear is engaged with the second gear to drive the second gear to rotate, and the first gear is engaged with the second gear.
9. The transmission assembly tool according to claim 8, characterized in that: The second lifting mechanism also includes: a second guide rod, the second guide rod extends vertically, the lower end of the second guide rod is fixed to the base, the second support member is a hollow rod and defines a second guide hole on the inner side, the second support member is sleeved on the second guide rod through the second guide hole, wherein the cross-section of the second guide rod is non-circular, and the cross-section of the second guide hole is adapted to the cross-sectional shape of the second guide rod.
10. The transmission assembly tool according to claim 9, characterized in that: The second lifting mechanism also includes: a second limiting member, which is arranged on the second guide rod and extends radially outwardly along the second guide rod, and a second limiting hole is formed on the second support member, and the second limiting hole extends up and down, and the second limiting member can be slidably engaged in the second limiting hole up and down.