Integrated frame type air reduction oven system

Abstract

The utility model relates to an integrated frame type wind reduction oven system, and belongs to the technical field of environment-friendly treatment equipment. A sealing plate is assembled outside an outer frame, a mounting seat is arranged at the bottom of the outer frame, and a wind reducing module is arranged on the mounting seat; the air reducing module structurally comprises an air mixing box, the side wall of the air mixing box is communicated and connected with an exhaust pipe of the printing machine, an air outlet pipe is arranged at the top of the air mixing box, and an air partition plate is arranged in the air mixing box in the horizontal direction; printing machine exhaust air introduced by a printing machine exhaust pipe enters the air mixing box and is divided into two parts by the air partition plate, one part is guided into the air outlet pipe along the air partition plate to be exhausted, and the other part is mixed with fresh air introduced by the fresh air pipe in the air mixing box to form circulating air and then is led to the heat exchanger. The outlet side of the heat exchanger is connected with the air return pipe. Circulating air sequentially passes through the heat exchanger and the air return pipe and then is guided by the circulating fan to the air supply pipe to enter the printing machine again. According to the utility model, the circulating air volume is increased, the color cell exhaust air is reduced, the exhaust air volume of the whole production line is reduced, and the purposes of air reduction and thickening are achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of environmental protection processing equipment, in particular to an integrated frame type wind reduction oven system. Background Art

[0002] At present, the printing machine adopts the full-inlet and full-exhaust heat pump system. The characteristics of the heat pump are that it occupies a small area and the distance between the color groups is relatively compact; however, the exhaust volume of this system is large, the exhaust concentration is low, and the power consumption is high. Under the conditions of fixed vehicle speed and exhaust volume, the color group with a small printing volume will still have a large exhaust volume under the operation of this system, and even the VOC concentration in the exhaust of the full-page color group is not high.

[0003] Although low-concentration production emissions have advantages in terms of safety, in terms of energy consumption, the more exhaust air there is, the higher the energy consumption of the oven. High exhaust air will lead to low VOC concentration, which is not conducive to the self-circulation of RTO. The higher the energy consumption of the RTO equipment, the higher the cumulative energy consumption of the total production equipment.

[0004] Under this circumstance, it is urgent to develop an integrated frame type reduced wind oven system. Utility Model Content

[0005] In view of the shortcomings of the above-mentioned existing production technology, the applicant provides an integrated frame-type reduced air drying oven system, thereby increasing the circulating air volume, reducing the exhaust of a single color group, and reducing the exhaust volume of the entire production line, thereby achieving the purpose of reducing air and increasing concentration.

[0006] The technical scheme adopted by the utility model is as follows: an integrated frame type air reduction oven system, comprising an outer frame, a sealing plate assembled on the outside of the outer frame, a mounting seat arranged at the bottom of the outer frame, and an air reduction module arranged on the mounting seat; the structure of the air reduction module is as follows: it comprises an air mixing box, the side wall of the air mixing box is connected with the exhaust pipe of the printing press, an air outlet pipe is arranged on the top of the air mixing box, and an air partition plate is arranged in the horizontal direction in the air mixing box; a fresh air pipe for introducing fresh air is also arranged on one side of the air outlet pipe, and a filter unit is arranged at the inlet end of the fresh air pipe; the exhaust air of the printing press introduced into the exhaust pipe of the printing press enters the air mixing box and is divided into two parts by the air partition plate, one part is introduced into the outlet pipe along the air partition plate and discharged, and the other part is mixed with the fresh air introduced into the fresh air pipe in the air mixing box to form circulating air and then leads to the heat exchanger; the outlet side of the heat exchanger is connected with the return air pipe, and the circulating air passes through the heat exchanger and the return air pipe in turn and is guided by the circulating fan to the supply air pipe and enters the printing press again.

[0007] As a further improvement of the above technical solution:

[0008] Preferably, the structure of the outer frame is: a frame structure formed by welding a plurality of square tubes, and the frame structure is used for fixing the sealing plate.

[0009] Preferably, a channel steel structure is laid under each bearing point of the wind reduction module located in the outer frame, and the channel steel structure is welded to the outer frame.

[0010] Preferably, the structure of the air mixing box is: it includes a box body, in which an air partition is arranged along the horizontal direction of the air inlet; a fresh air duct is arranged above the box body, and the fresh air duct passes the fresh air into the mixed air area of ​​the box body, and a manual valve is also arranged at the outlet of the fresh air duct.

[0011] Preferably, the structure of the filter unit is as follows: it comprises a filter box body with an open end face and a hollow interior, and a filter screen is arranged on one side of the opening of the filter box body.

[0012] Preferably, the air outlet pipe and the fresh air pipe are both equipped with control valves.

[0013] Preferably, the structure of the circulating fan is as follows: it includes a fan housing, in which an impeller structure for rotating and exhausting air is arranged, and the center position of the impeller structure is connected to the output shaft of the driver.

[0014] Preferably, the heat exchanger is structured as a hot water heat exchanger.

[0015] The beneficial effects of the utility model are as follows:

[0016] The utility model has a compact structure. The air coming out of the exhaust pipe of the printing machine is divided into two paths. One path is blocked by an additional wind baffle and then discharged along the outlet pipe. The other path is mixed with the fresh air sent from the fresh air pipe in the air mixing box to form circulating air. The circulating air passes through the heat exchanger and the return air pipe in turn and is sent to the printing machine through the circulating fan. By increasing the circulating air volume and reducing the exhaust of a single color group, the exhaust volume of the entire production line is reduced, achieving the purpose of reducing air and increasing concentration.

[0017] The utility model also has the following advantages:

[0018] The utility model overcomes the problems of compact distance between on-site equipment, difficult installation working conditions and inconvenient operation by personnel through the external frame structure. The equipment can be installed on the external frame before leaving the factory and is not affected by the installation conditions at the customer's site. The downtime of the printing machine at the customer's site is shortened, labor is saved on site, and the installation and debugging arrangement can be more compact. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0020] Figure 2 This is a schematic diagram of the external frame of the utility model (with the sealing plate hidden).

[0021] Figure 3 This is a schematic diagram of the wind reduction module structure of the utility model.

[0022] Figure 4 for Figure 3 main view.

[0023] Among them: 1. outer frame; 2. sealing plate; 3. wind reduction module; 4. mounting seat; 5. control valve;

[0024] 31. Printing machine exhaust duct; 32. Air mixing box; 33. Air outlet duct; 34. Fresh air duct; 35. Filter unit; 36. Heat exchanger; 37. Return air duct; 38. Circulation fan; 39. Air supply duct;

[0025] 321, box body; 322, wind baffle; 323, manual valve;

[0026] 351. filter box; 352. filter screen. DETAILED DESCRIPTION

[0027] The specific implementation of the present utility model is described below in conjunction with the accompanying drawings.

[0028] like Figure 1 to Figure 4 As shown, the integrated frame type air reduction oven system of this embodiment includes an outer frame 1, a sealing plate 2 is assembled on the outside of the outer frame 1, a mounting seat 4 is arranged at the bottom of the outer frame 1, and an air reduction module 3 is arranged on the mounting seat 4; the structure of the air reduction module 3 is as follows: it includes an air mixing box 32, the side wall of the air mixing box 32 is connected to the exhaust pipe 31 of the printing press, the top of the air mixing box 32 is provided with an air outlet pipe 33, and an air partition plate 322 is arranged in the horizontal direction inside the air mixing box 32; a fresh air pipe 34 for introducing fresh air is also arranged on one side of the air outlet pipe 33, A filter unit 35 is provided at the inlet end of the fresh air duct 34; the exhaust air of the printing press introduced into the exhaust duct 31 of the printing press enters the mixing box 32 and is divided into two parts by the wind partition plate 322, one part is introduced into the outlet duct 33 along the wind partition plate 322 and is discharged, and the other part is mixed with the fresh air introduced into the fresh air duct 34 in the mixing box 32 to form circulating air and then leads to the heat exchanger 36; the outlet side of the heat exchanger 36 is connected to the return air duct 37, and the circulating air passes through the heat exchanger 36 and the return air duct 37 in turn, and is guided by the circulating fan 38 to the supply air duct 39 and enters the printing press again.

[0029] In this embodiment, the structure of the outer frame 1 is: a frame structure formed by welding a plurality of square tubes, and the frame structure is used to fix the sealing plate 2.

[0030] In this embodiment, a channel steel structure is laid under each bearing point of the wind reduction module 3 located in the outer frame 1 , and the channel steel structure is welded to the outer frame 1 .

[0031] In this embodiment, the structure of the air mixing box 32 is: it includes a box body 321, and an air partition plate 322 is arranged in the box body 321 along the horizontal direction of the air inlet; a fresh air duct 34 is arranged above the box body 321, and the fresh air duct 34 passes the fresh air into the mixed air area of ​​the box body 321, and a manual valve 323 is also arranged at the outlet of the fresh air duct 34.

[0032] In this embodiment, the structure of the filter unit 35 is as follows: it includes a filter box 351 with an open end surface and a hollow interior, and a filter net 352 is arranged on one side of the opening of the filter box 351 .

[0033] In this embodiment, control valves 5 are installed on the air outlet pipe 33 and the fresh air pipe 34 .

[0034] In this embodiment, the structure of the circulating fan 38 is as follows: it includes a fan housing, in which an impeller structure for rotating and exhausting air is arranged, and the center position of the impeller structure is connected to the output shaft of the driver.

[0035] In this embodiment, the heat exchanger 36 is configured as a hot water heat exchanger.

[0036] In actual work, the working method of the utility model is as follows:

[0037] The exhaust air of the printing press introduced into the exhaust pipe 31 of the printing press enters the air mixing box 32 and is divided into two parts by the air partition plate 322;

[0038] A portion of the air is introduced into the air outlet pipe 33 along the air partition plate 322 and discharged. For example, the air outlet of the air outlet pipe 33 can be connected to the environmental protection treatment equipment;

[0039] The other part is mixed with the fresh air introduced in the fresh air duct 34 in the air mixing box 32 to form circulating air, and then is directed to the heat exchanger 36; the outlet side of the heat exchanger 36 is connected to the return air duct 37, and the circulating air passes through the heat exchanger 36 and the return air duct 37 in turn, and is guided by the circulating fan 38 to the supply air duct 39 and enters the printing press again.

[0040] The utility model has a reasonable structure and simple air volume adjustment. A control valve 5 is installed on the air outlet pipe 33, and the air intake volume of fresh air and the air outlet volume of exhaust air can be controlled by adjusting the control valve 5. A manual valve 323 is also provided at the outlet of the fresh air pipe 34, and the air intake volume of the fresh air pipe 34 can be controlled by controlling the opening of the manual valve 323.

[0041] The above description is an explanation of the utility model, not a limitation of the utility model. The scope of the utility model is defined by the claims. Any form of modification can be made within the protection scope of the utility model.

Claims

1. An integrated frame type reduced air oven system, characterized in that: It comprises an outer frame (1), a sealing plate (2) is assembled on the outside of the outer frame (1), a mounting seat (4) is arranged at the bottom of the outer frame (1), and a wind reduction module (3) is arranged on the mounting seat (4); The structure of the air reduction module (3) is as follows: it comprises an air mixing box (32), the side wall of the air mixing box (32) is connected to the exhaust pipe (31) of the printing press, an air outlet pipe (33) is arranged on the top of the air mixing box (32), and an air partition plate (322) is arranged in the horizontal direction inside the air mixing box (32); A fresh air pipe (34) for introducing fresh air is also provided on one side of the air outlet pipe (33), and a filter unit (35) is provided at the inlet end of the fresh air pipe (34); The exhaust air of the printing press introduced through the exhaust pipe (31) of the printing press enters the air mixing box (32) and is divided into two parts by the air partition plate (322). One part is introduced into the air outlet pipe (33) along the air partition plate (322) and discharged, and the other part is mixed with the fresh air introduced through the fresh air pipe (34) in the air mixing box (32) to form circulating air and then is introduced into the heat exchanger (36). The outlet side of the heat exchanger (36) is connected to the return air duct (37), and the circulating air passes through the heat exchanger (36) and the return air duct (37) in sequence, and is then guided by the circulating fan (38) to the supply air duct (39) and enters the printing press again.

2. The integrated frame type reduced wind oven system according to claim 1, characterized in that: The structure of the outer frame (1) is: a frame structure formed by welding a plurality of square tubes, and the frame structure is used to fix the sealing plate (2).

3. The integrated frame type reduced wind oven system according to claim 1, characterized in that: A channel steel structure is laid below each bearing point of the wind reduction module (3) located inside the outer frame (1), and the channel steel structure is welded to the outer frame (1).

4. The integrated frame type reduced wind oven system according to claim 1, characterized in that: The structure of the air mixing box (32) is as follows: it comprises a box body (321), and an air partition plate (322) is arranged inside the box body (321) along the horizontal direction of the air inlet; A fresh air duct (34) is arranged above the box body (321), and the fresh air duct (34) passes fresh air into the air mixing area of ​​the box body (321). A manual valve (323) is also arranged at the outlet of the fresh air duct (34).

5. The integrated frame type reduced wind oven system according to claim 1, characterized in that: The structure of the filter unit (35) is as follows: it comprises a filter box (351) with an open end surface and a hollow interior, and a filter screen (352) is arranged on one side of the opening of the filter box (351).

6. The integrated frame type reduced wind oven system according to claim 1, characterized in that: The air outlet pipe (33) and the fresh air pipe (34) are both equipped with control valves (5).

7. The integrated frame type reduced wind oven system according to claim 1, characterized in that: The structure of the circulating fan (38) is as follows: it comprises a fan housing, in which an impeller structure for rotating and exhausting air is arranged, and the center position of the impeller structure is connected to the output shaft of the driver.

8. The integrated frame type reduced wind oven system according to claim 1, characterized in that: The heat exchanger (36) is structured as a hot water heat exchanger.

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