Efficient coating filling device
By designing a coating efficient filling device and using the material transfer plate and guide rail system to achieve automated operation, the problem of inefficiency of existing coating filling machines is solved and the filling efficiency is significantly improved.
Patent Information
- Application Number
- CN202421111816.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-05-21
AI Technical Summary
The existing paint filling machines are relatively low in efficiency and need to be filled by barrel. The assembly line needs to be flowed down before the next barrel can be filled, resulting in low filling efficiency.
An efficient coating filling device is designed, using a moving coating bucket with a material transfer plate. Through a screw system driven by a guide rail and a motor, it realizes the automatic operation of the loading, filling and unloading areas, and supports filling multiple barrels of paint at one time.
It significantly improves the coating filling efficiency, reduces the stagnation time of the assembly line, and improves production efficiency.
Smart Images
Figure CN222522985U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of paint processing, in particular to a paint high-efficiency filling device. Background Art
[0002] The paint needs to be filled into a paint barrel before it can be stored. During the production and processing of the existing 1L and 2L household paints, they are filled by a filling machine on an assembly line. Each time the filling machine only fills one barrel of paint, and after the previous barrel of paint is filled, it flows downward along the assembly line to fill the next barrel of paint. Therefore, the filling efficiency is low. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide a paint efficient filling device in view of the deficiencies of the above-mentioned prior art.
[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0005] A paint efficient filling device comprises a workbench, a loading area, a filling area and a unloading area are arranged on the side of the workbench, the loading area, the filling area and the unloading area are separated by a baffle, and a material moving device is connected to one side of the loading area, the filling area and the unloading area, and the material moving device comprises a first guide rail, the first guide rail is fixed on the workbench, a screw rod is arranged between the first guide rails, the screw rod is connected to the workbench through a screw rod seat, a motor is connected to the screw rod seat, and the shaft extension of the motor is connected to the screw rod through a coupling, a guide rail slider 1 is arranged on the first guide rail, and a screw rod is connected to the screw rod A screw slider, the guide slider 1 and the screw slider are connected with a mounting plate, the mounting plate is connected with a second guide rail, the second guide rail is cross-arranged with the first guide rail, the second guide rail is provided with a guide slider 2, the guide slider 2 is connected with a material moving plate, the material moving plate is evenly provided with bayonet holes, the bayonet holes face the working area on the workbench, a pushing cylinder is installed on the mounting plate, the piston end of the pushing cylinder is connected to the material moving plate through a joint, a pushing cylinder is installed at the loading area and the filling area, the piston end of the pushing cylinder is connected with a pushing baffle plate, the pushing baffle plate faces the bayonet holes on the material moving plate.
[0006] Furthermore, a material blocking plate is provided at the feeding port of the feeding area, and a material blocking cylinder is installed at one side of the feeding area, and a piston end of the material blocking cylinder is connected to the material blocking plate.
[0007] Furthermore, a plurality of paint filling heads are arranged in the filling area.
[0008] Furthermore, a powered roller line is installed in the unloading area.
[0009] Furthermore, position sensors are provided on the material shifting plate at some of the bayonet positions.
[0010] Compared with the prior art, the utility model provides a high-efficiency paint filling device, in which the paint bucket is moved by a material shifting plate, and multiple buckets of paint can be filled at one time, thus significantly improving the filling efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a structural schematic diagram of the utility model;
[0012] Figure 2 This is a structural schematic diagram of the paint bucket of the utility model in a filling state;
[0013] Among them, 1. workbench, 2. baffle, 3. paint filling head, 4. power roller line, 5. first guide rail, 6. first guide rail, 7. motor, 8. mounting plate, 9. bracket plate, 10. material shifting plate, 11. bayonet, 12. pushing cylinder, 13. pushing cylinder, 14. pushing baffle, 15. baffle plate, 16. baffle cylinder, 17. position sensor. DETAILED DESCRIPTION
[0014] The technical solutions in the embodiments of the present utility model will be described clearly and completely below.
[0015] like Figure 1 and Figure 2 As shown, a paint efficient filling device comprises a workbench 1, the surface of the workbench 1 is smooth, and a loading area, a filling area and a unloading area are arranged on the side of the workbench 1, and the loading area, the filling area and the unloading area are separated by a baffle 2, and the height of the baffle 2 is 10 to 15 cm, and there will be no interference between the baffle 2 and the side material shifting plate. The loading area receives the paint bucket transmitted by the conveyor line, and the partition of the unloading area blocks the forward transmission direction of the paint bucket. A plurality of paint filling heads 3 are arranged in the paint bucket filling area, and the paint filling heads 3 fill paint into the paint bucket. A power roller line 4 is installed in the unloading area, and the power roller line 4 transmits the filled paint backward.
[0016] The loading area, the filling area and the unloading area are connected to a material moving device on one side, and the material moving device includes a first guide rail 5, the first guide rail 5 is fixed on the workbench 1, a screw rod 6 is arranged between the first guide rails 5, the screw rod 6 is connected to the workbench 1 through a screw rod seat, a motor 7 is connected to the screw rod seat, and the shaft extension of the motor 7 is connected to the screw rod 6 through a coupling, a guide rail slider 1 is arranged on the first guide rail 5, a screw rod slider is connected to the screw rod 6, a mounting plate 8 is connected to the guide rail slider 1 and the screw rod slider, and a second guide rail 9 is connected to the mounting plate 8, The second guide rail 9 is arranged crosswise with the first guide rail 5, and a guide rail slider 2 is arranged on the second guide rail 9, and a material moving plate 10 is connected to the guide rail slider 2, and the material moving plate 10 is evenly provided with bayonet holes 11, and the bayonet holes 11 face the working area on the workbench 1, and a pushing cylinder 12 is installed on the mounting plate 8, and the piston end of the pushing cylinder 12 is connected to the material moving plate 10 through a joint, and a pushing cylinder 13 is installed at the loading area and the filling area, and the piston end of the pushing cylinder 13 is connected to a pushing baffle plate 14, and the pushing baffle plate 14 faces the bayonet hole 11 on the material moving plate 10.
[0017] In this embodiment, the first guide rail 5 is horizontally mounted on the workbench 1, and the second guide rail 9 is longitudinally mounted on the mounting plate 8. Four paint filling heads 3 are arranged in the filling area, and eight semicircular bayonet holes 11 are arranged on the material moving plate 10. Among them, the front four bayonet holes on the material moving plate 10 are used to move the paint bucket from the loading area to the filling area, and the rear four bayonet holes are used to move the paint in the filling area to the unloading area. When the filling device is working, four paint buckets are accommodated in the loading area, and the pushing cylinder 13 in the loading area pushes the paint bucket into the bayonet hole 11, and the pushing cylinder 13 in the filling area pushes the four filled paint buckets into the bayonet hole. A baffle plate 15 is arranged at the loading port of the loading area, and a baffle cylinder 16 is installed on one side of the loading area. The piston end of the baffle cylinder 16 is connected to the baffle plate 15. When the pushing cylinder 13 in the loading area is actuated, the baffle cylinder 16 controls the baffle plate 15 to extend to block the paint bucket at the rear.
[0018] Next, the motor 7 drives the screw 6 to move the material moving plate 10, and the paint bucket in the bayonet moves with it. Then, the piston end of the pushing cylinder 12 extends out to send the four paint buckets at the front end of the material moving plate 10 to the filling area for filling. After filling, the lid is closed, and the four paint buckets behind the material moving plate 10 are pushed to the unloading area and transported backward by the power roller line 4. Next, the piston end of the pushing cylinder 12 retracts, the material moving plate 10 retreats, and the motor 7 drives the screw 6 to control the material moving plate 10 to reset, and the above actions are repeated.
[0019] Position sensors 17 are provided at some of the bayonet positions on the material moving plate 10. The position sensors 17 sense whether there is a paint bucket in the bayonet of the material moving plate 10. In the present embodiment, the position sensors 17 are located at the four bayonet positions at the front end of the material moving plate 10. When there is no paint bucket in the bayonet position, the position sensor 17 sends a signal to control the corresponding paint filling head 3 to be in a closed state at all times to avoid paint waste.
[0020] The present invention is not limited to the described embodiments. Those skilled in the art may make some modifications or changes without departing from the spirit and scope of the present invention, that is, within the scope of disclosure. Therefore, the scope of protection of the present invention shall be subject to the scope defined in the claims.
Claims
1. A paint efficient filling device, characterized in that: The invention comprises a workbench, wherein a loading area, a filling area and a unloading area are arranged on the side of the workbench, and the loading area, the filling area and the unloading area are separated by a baffle, and a material moving device is connected to one side of the loading area, the filling area and the unloading area, and the material moving device comprises a first guide rail, which is fixed on the workbench, a screw rod is arranged between the first guide rails, the screw rod is connected to the workbench through a screw rod seat, a motor is connected to the screw rod seat, and the shaft extension of the motor is connected to the screw rod through a coupling, a guide rail slider 1 is arranged on the first guide rail, a screw rod slider is connected to the screw rod, and the The guide rail slider 1 and the screw slider are connected to a mounting plate, the mounting plate is connected to a second guide rail, the second guide rail is cross-arranged with the first guide rail, the second guide rail is provided with a guide rail slider 2, the guide rail slider 2 is connected to a material moving plate, the material moving plate is evenly provided with bayonet holes, the bayonet holes face the working area on the workbench, a pushing cylinder is installed on the mounting plate, the piston end of the pushing cylinder is connected to the material moving plate through a joint, a pushing cylinder is installed at the loading area and the filling area, the piston end of the pushing cylinder is connected to a pushing baffle plate, the pushing baffle plate faces the bayonet holes on the material moving plate.
2. The paint efficient filling device according to claim 1, characterized in that: A material blocking plate is arranged at the material loading port of the material loading area, and a material blocking cylinder is installed at one side of the material loading area, and a piston end of the material blocking cylinder is connected to the material blocking plate.
3. The paint efficient filling device according to claim 1 is characterized in that: A plurality of paint filling heads are arranged in the filling area.
4. The paint efficient filling device according to claim 1, characterized in that: A powered roller line is installed in the unloading area.
5. The paint efficient filling device according to claim 1 is characterized in that: Position sensors are arranged on the material shifting plate at some of the bayonet positions.