Tension releasing device for winding adhesive tape
By designing a tension release device when the tape is retracted, including power rollers, pressure rollers and limit rollers, the tension tension problem of the tape rolls when opening and discharging is solved, and the accurate release and counting of the tape line body is achieved. Accuracy of length.
Patent Information
- Application Number
- CN202421800346.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-07-29
AI Technical Summary
The tape roll has tensile tension when opening and discharging, resulting in problems of retraction and inaccurate counting length when used.
A tension release device during tape rolling is designed, including a base, a power roller, a pressure roller and a limit roller. The power roller fixes the tape core through the principle of the inflation roller, the pressure roller expands the tape line through gravity, and the limiting roller passes through the slip ring and the top bolt to limit the tape line, and the positioning component monitors and limits the tape travel trajectory.
Effectively release the tensile tension of the tape line body, prevent tape from retraction, ensure the accuracy of the sub-roll counting length, improve production quality, and is suitable for a variety of product specifications.
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Abstract
Description
Technical Field
[0001] The utility model belongs to the field of adhesive tape production, in particular to a tension release device when the adhesive tape is rolled up. Background Art
[0002] Adhesive tape is composed of two parts: base material and adhesive. It connects two or more unconnected objects together through bonding. There is a layer of adhesive on its surface. The adhesive can stick to things because its molecules form bonds with the molecules of the objects to be connected. This bond can firmly bond the molecules together. The composition of the adhesive includes various polymers according to different brands and types. In the prior art, the substrate of the tape is usually a PET or PC substrate. During production, the adhesive is evenly coated on the surface of the substrate through a shaft roller. In order to cope with assembly line production, the tape wire is wound into a cylindrical shape through a reel core, and the length of the wire can reach more than 5,000 meters. The cylindrical shape wound on the reel core is a mother roll. During production and use, the mother roll needs to be packaged, that is, the mother roll is opened and split into sub-rolls of about 200 meters. During packaging, the adhesive of the wire material of the package will adhere to the other surface of the substrate, and a certain tensile force needs to be applied, which causes the tape wire to be stretched and have a retraction tension. During actual use, the tape wire retracts, which will cause the actual length to be reduced, and then cause the sub-rolls to have the problem of incorrect counting length. Summary of the invention
[0003] In view of this, the utility model aims to provide a tension release device for winding the tape, so as to solve the problem that the existing tape roll has tensile tension when unrolling, causing the material to shrink during use and inaccurate length counting.
[0004] In order to achieve the above object, the technical solution of the utility model is implemented as follows:
[0005] A device for releasing tension when winding a tape comprises a base and a power roller arranged thereon, a winding core of the tape being fixedly sleeved on the power roller, and one end of the tape line body passes through the peripheries of a pressure roller and a limiting roller in sequence, the upper surface of the tape line body is located below the pressure roller, and the lower surface of the tape line body is located above the limiting roller, the periphery of the power roller is rotatably sleeved on the base, and one end of the power roller is fixedly connected to the output end of a power motor, the power motor is fixedly mounted on the base, one end of the pressure roller is rotatably sleeved on the base, and the other end of the pressure roller can swing on the base, the limiting roller is fixedly arranged on the base, and the limiting roller is used to limit the travel trajectory of the tape line body, and a positioning component is arranged on the base, and the positioning component is used to monitor the relative position of the swinging end of the pressure roller.
[0006] Furthermore, the power roller is an inflatable roller, an opening and closing plate is arranged on one side of the base, and the lower end of the opening and closing plate is hinged to the base, an adaptation groove is arranged on the upper end of the opening and closing plate, and an axle seat is arranged at one end of the power roller, and the outer periphery of the axle seat can abut against the adaptation groove.
[0007] Furthermore, the pressure roller includes a support plate, one end of which is rotatably sleeved on the base, and the other end of the support plate is rotatably sleeved on the follower shaft, and the follower shaft and the support plate are arranged perpendicular to each other, and the outer periphery of the follower shaft can be crimped on the upper surface of the tape line body.
[0008] Furthermore, the upper surface of the tape line body is coated with glue, and the periphery of the follower shaft is fixedly sleeved with a silicone roller.
[0009] Furthermore, the limiting roller includes a support rod, one end of which is fixedly mounted on the base, two slip rings are arranged on the periphery of the support rod, the lower surface of the tape line body contacts the periphery of the support rod, the tape line body is located between the two slip rings, a threaded hole is arranged on the side wall of each slip ring, a top bolt is installed in the threaded hole, and one end of the top bolt can abut against the periphery of the support rod.
[0010] Furthermore, an arc groove is provided on the base, and the arc groove is adapted to the swing trajectory of the follower shaft. A first limit switch and a second limit switch are respectively arranged in the arc groove. The first limit switch is used to detect the upper swing limit of the follower shaft, and the second limit switch is used to detect the lower swing limit of the follower shaft.
[0011] Furthermore, the first limit switch and the second limit switch have the same structure. The first limit switch includes a sliding rod, the outer periphery of the sliding rod is located in the arc groove, a top cap is provided at one end of the sliding rod, and the other end of the sliding rod is threadedly connected to a positioning nut, and the top cap and the positioning nut are respectively abutted against two sides of the base, and a through hole is provided in the middle of the sliding rod, and a photoelectric sensor is arranged in the through hole, and the photoelectric sensor is used to detect the relative position of the follower shaft.
[0012] Compared with the prior art, the tension release device for tape rewinding described in the utility model has the following beneficial effects:
[0013] (1) The utility model discloses a tension release device for winding a tape. One end of the tape line moves with the next process. The power roller rotates to release the tape line. The pressure roller unfolds the tape line by gravity to release the tensile tension of the tape. When the pressure roller moves to a preset lower limit, the power roller stops rotating. As the tape line moves, the swing end of the pressure roller moves upward and gradually reaches a preset upper limit. The power roller repeatedly rotates. When the tape line moves, the positioning assembly is used to limit the travel trajectory of the tape line to ensure production quality.
[0014] (2) The utility model discloses a tension release device for winding the tape, which can limit the two side positions of the tape line through a slip ring, and the slip ring is positioned to the periphery of the support rod through a top bolt, so that the limiting roller can be applied to a variety of product specifications, thereby improving the versatility of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the accompanying drawings:
[0016] Figure 1 It is a structural schematic diagram of a tension release device for tape rewinding according to an embodiment of the utility model;
[0017] Figure 2 It is a side view schematic diagram of a tension release device for rolling up an adhesive tape according to an embodiment of the utility model;
[0018] Figure 3 It is a top view schematic diagram of a tension release device for rolling up an adhesive tape according to an embodiment of the utility model;
[0019] Figure 4 It is a structural schematic diagram of the positioning assembly described in an embodiment of the utility model.
[0020] Description of reference numerals:
[0021] 1-base; 11-opening and closing plate; 12-arc groove; 2-power roller; 21-power motor; 3-pressure roller; 31-support plate; 32-follow-up shaft; 33-silicone roller; 4-limiting roller; 41-support rod; 42-slip ring; 5-positioning assembly; 51-slide rod; 52-top cap; 53-positioning nut; 54-through hole; 6-tape line body. DETAILED DESCRIPTION
[0022] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.
[0023] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0025] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.
[0026] like Figure 1-Figure 4As shown, a tension release device for winding a tape comprises a base 1 and a power roller 2 arranged thereon, a winding core of the tape is fixedly sleeved on the power roller 2, and one end of the tape line body 6 passes through the peripheries of a pressure roller 3 and a limiting roller 4 in sequence, the upper surface of the tape line body 6 is located below the pressure roller 3, and the lower surface of the tape line body 6 is located above the limiting roller 4, the periphery of the power roller 2 is rotatably sleeved on the base 1, and one end of the power roller 2 is fixedly connected to the output end of a power motor 21, the power motor 21 is fixedly mounted on the base 1, one end of the pressure roller 3 is rotatably sleeved on the base 1, and the other end of the pressure roller 3 can swing on the base 1, and the limiting roller 4 is fixedly arranged on the base 1. The limiting roller 4 is used to limit the travel trajectory of the tape line 6, and a positioning component 5 is set on the base 1. The positioning component 5 is used to monitor the relative position of the swinging end of the pressure roller 3. One end of the tape line 6 moves with the next process. The rotation of the power roller 2 can release the tape line 6. The pressure roller 3 unfolds the tape line 6 by gravity to release the tensile tension of the tape unwinding. When the pressure roller 3 moves to the preset lower limit, the power roller 2 stops rotating. As the tape line 6 moves, the swinging end of the pressure roller 3 moves up and gradually reaches the preset upper limit. The power roller 2 repeats the rotation. When the tape line 6 is displaced, the travel trajectory of the tape line 6 is limited by the positioning component 5 to ensure production quality.
[0027] The power roller 2 is an air expansion roller in the prior art. The outer diameter of the power roller 2 is expanded by the principle of air expansion to achieve the purpose of fixing the tape core. Similarly, deflating can shrink the diameter of the power roller 2 to facilitate disassembly and assembly by the staff. An opening and closing plate 11 is provided on one side of the base 1, and the lower end of the opening and closing plate 11 is hinged to the base 1, and an adaptation groove is provided at the upper end of the opening and closing plate 11. An axle seat is provided at one end of the power roller 2, and the outer periphery of the axle seat can abut against the adaptation groove. The opening and closing plate 11 is used to support the power roller 2 and facilitate the disassembly and assembly of the tape core.
[0028] The pressure roller 3 includes a support plate 31, one end of the support plate 31 is rotatably sleeved on the base 1, and the other end of the support plate 31 is rotatably sleeved on the follower shaft, and the follower shaft and the support plate 31 are arranged perpendicular to each other, and the outer periphery of the follower shaft can be crimped on the upper surface of the tape line body 6. In the prior art, the upper surface of the tape line body 6 is coated with glue to bond the product, so the tape will be stretched when opening. The tape line body 6 is pre-opened by the follower shaft to release this part of the stretching tension, and in order to prevent the glue coated on the tape from adhering to the outer periphery of the follower shaft, the present embodiment fixes a silicone roller 33 on the outer periphery of the follower shaft, and the glue can effectively peel off the silicone roller 33.
[0029] The limiting roller 4 includes a support rod 41, one end of which is fixedly mounted on the base 1, and two slip rings 42 are arranged on the periphery of the support rod 41. The lower surface of the tape line body 6 contacts the periphery of the support rod 41, and the tape line body 6 is located between the two slip rings 42. A threaded hole is arranged on the side wall of each slip ring 42, and a push bolt is installed in the threaded hole. One end of the push bolt can abut against the periphery of the support rod 41, and the two side positions of the tape line body 6 can be limited by the slip ring 42, and the slip ring 42 is positioned to the periphery of the support rod 41 by the push bolt, so that the limiting roller 4 can be applicable to a variety of product specifications, thereby improving the versatility of the device.
[0030] The base 1 is provided with an arc groove 12, and the arc groove 12 is adapted to the swing trajectory of the follower shaft. The first limit switch and the second limit switch are respectively arranged in the arc groove 12. The first limit switch is used to detect the upper limit of the swing of the follower shaft, and the second limit switch is used to detect the lower limit of the swing of the follower shaft. Figure 4 As shown, the first limit switch and the second limit switch have the same structure. The first limit switch includes a slide bar 51. The periphery of the slide bar 51 is located in the arc groove 12. One end of the slide bar 51 is provided with a top cap 52. The other end of the slide bar 51 is threadedly connected to a positioning nut 53. The top cap 52 and the positioning nut 53 are respectively abutted against the two sides of the base 1. A through hole 54 is provided in the middle of the slide bar 51. A photoelectric sensor is provided in the through hole 54. The photoelectric sensor is used to detect the relative position of the follower shaft. The photoelectric sensor is a prior art. The control method of this embodiment is controlled by a controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. This article is mainly used to protect mechanical devices. This article does not explain the control method and circuit connection in detail. The slide bar 51 can slide in the arc groove 12 to adjust the position of the upper limit and the lower limit, and the top cap 52 and the positioning nut 53 are used to fix the relative position of the slide bar 51 in the arc groove 12. A through hole 54 is provided in the middle of the slide bar 51 for positioning the photoelectric sensor and connecting the signal line in series, which is convenient for the staff to install.
[0031] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A tension release device for tape rewinding, characterized in that: The invention comprises a base (1) and a power roller (2) arranged thereon, wherein a core of a tape is fixedly sleeved on the power roller (2), and one end of a tape line body (6) passes through the peripheries of a pressure roller (3) and a limiting roller (4) in sequence, the upper surface of the tape line body (6) is located below the pressure roller (3), and the lower surface of the tape line body (6) is located above the limiting roller (4), the periphery of the power roller (2) is rotatably sleeved on the base (1), and one end of the power roller (2) is fixedly connected to the output end of a power motor (21), the power motor (21) is fixedly mounted on the base (1), one end of the pressure roller (3) is rotatably sleeved on the base (1), and the other end of the pressure roller (3) can swing on the base (1), the limiting roller (4) is fixedly arranged on the base (1), and the limiting roller (4) is used to limit the travel track of the tape line body (6), and a positioning component (5) is arranged on the base (1), and the positioning component (5) is used to monitor the relative position of the swinging end of the pressure roller (3).
2. The tension release device for tape rewinding according to claim 1, characterized in that: The power roller (2) is an air expansion roller, an opening and closing plate (11) is arranged on one side of the base (1), and the lower end of the opening and closing plate (11) is hinged to the base (1), an adaption groove is arranged on the upper end of the opening and closing plate (11), and an axle seat is arranged at one end of the power roller (2), and the outer periphery of the axle seat can be abutted against the adaption groove.
3. The tension release device for tape rewinding according to claim 1, characterized in that: The pressure roller (3) comprises a support plate (31), one end of the support plate (31) is rotatably sleeved on the base (1), the other end of the support plate (31) is rotatably sleeved on a follower shaft (32), and the follower shaft (32) and the support plate (31) are arranged perpendicular to each other, and the outer periphery of the follower shaft (32) can be pressed against the upper surface of the tape line body (6).
4. The tension release device for tape rewinding according to claim 3, characterized in that: The upper surface of the tape line body (6) is coated with glue, and the periphery of the follower shaft (32) is fixedly sleeved with a silicone roller (33).
5. The tension release device for tape rewinding according to claim 1, characterized in that: The limiting roller (4) comprises a support rod (41), one end of which is fixedly mounted on the base (1), two slip rings (42) are arranged on the periphery of the support rod (41), the lower surface of the tape line body (6) contacts the periphery of the support rod (41), the tape line body (6) is located between the two slip rings (42), a threaded hole is arranged on the side wall of each slip ring (42), a push bolt is installed in the threaded hole, and one end of the push bolt can abut against the periphery of the support rod (41).
6. The tension release device for tape rewinding according to claim 3, characterized in that: An arc groove (12) is provided on the base (1), and the arc groove (12) is adapted to the swing trajectory of the follower shaft (32). A first limit switch and a second limit switch are respectively provided in the arc groove (12), the first limit switch is used to detect the upper swing limit of the follower shaft (32), and the second limit switch is used to detect the lower swing limit of the follower shaft (32).
7. The tension release device for tape rewinding according to claim 6, characterized in that: The first limit switch and the second limit switch have the same structure. The first limit switch comprises a slide bar (51). The outer periphery of the slide bar (51) is located in the arc groove (12). One end of the slide bar (51) is provided with a top cap (52). The other end of the slide bar (51) is threadedly connected to a positioning nut (53). The top cap (52) and the positioning nut (53) are respectively abutted against two sides of the base (1). A through hole (54) is provided in the middle of the slide bar (51). A photoelectric sensor is arranged in the through hole (54). The photoelectric sensor is used to detect the relative position of the follower shaft.