Bulk material cleaning and collecting device in front of crawler belt of paver

By designing a bulk material cleaning and collection device in front of the paver track, the problem of sprinkled materials falling on the track is solved, the paving flatness and quality is improved, the rework cost is reduced, and the reuse of materials is promoted.

CN222525270UActive Publication Date: 2025-02-25中庆建设有限责任公司
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Patent Information

Application Number
CN202421118933.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-02-25
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

During the paving construction process, the sprinkled paving material is likely to land on the track driving area, affecting the paving flatness and bonding quality, and easily having problems such as separation and unqualified quality.

Method used

A cleaning and collection device for bulk materials before paver tracks is designed, including cleaning device, cleaning device support frame, collection box, steel column and fixing device. The road surface bulk materials are collected and cleaned through the cleaning device to prevent the material from falling on the track. superior.

Benefits of technology

It effectively ensures the flatness and bonding quality of the pavement structure layer construction, avoids the increase in the cost of failing quality acceptance and rework loss. At the same time, it uses a collection box to collect bulk materials, which promotes the reuse of materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a device for cleaning and collecting bulk materials in front of a crawler belt of a paver, which relates to the technical field of pavement structure layer paver construction and comprises a cleaning device, a cleaning device support frame, a collecting box, a steel column and a fixing device. The method has the advantages of avoiding unqualified quality acceptance and reducing the cost increase caused by rework delay, collecting the bulk materials by using the collecting box, enabling the collected bulk materials to be used for construction of other parts of a project, being beneficial to reuse, improving the paving quality and precision and reducing the rework frequency so as to save the cost, and being beneficial to popularization and application. The problem that in the prior art, spreading flatness and the combination quality effect are easily affected when scattered spreading materials fall to a crawler belt running area is solved. And disqualified quality such as segregation of scattered materials is easy to occur.
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Description

Technical Field

[0001] The utility model relates to the technical field of paver construction of road structure layers, in particular to a device for cleaning and collecting bulk materials in front of a paver crawler. Background Art

[0002] In the current construction process of existing technology, before paving the pavement structure layer, the lower surface needs to be cleaned to ensure the bonding effect and quality of the paving layer. During the paving process, since the transport vehicle may scatter the paving material, if it lands on the track driving area, it is very easy to affect the paving flatness and bonding quality effect; the scattered material is prone to segregation and other quality problems. If it is not cleaned and paved directly, it may cause the quality acceptance of the area to fail, and the rework and delay costs will increase accordingly. Utility Model Content

[0003] Therefore, the technical problem to be solved by the utility model is to overcome the problem in the prior art that the scattered paving materials falling to the crawler driving area can easily affect the paving flatness and the bonding quality effect; the scattered materials are prone to segregation and other quality defects, thereby providing a bulk material cleaning and collection device in front of the paver crawler.

[0004] A device for cleaning and collecting bulk materials in front of a paver track, comprising: a cleaning device, a cleaning device support frame, a collection box, a steel column and a fixing device, wherein the steel column is arranged on a track frame, and steel columns are respectively arranged on both sides of the track frame, one end of the cleaning device support frame arranged in pairs is connected to the cleaning device, and the other end of the cleaning device support frame is connected to the steel column, and a fixing device is arranged at the connection between the cleaning device support frame and the steel column, the collection box is located on either side of the cleaning device, and bolts are arranged at the connection between the collection box and the cleaning device.

[0005] Furthermore, the device also includes a shielding device, and the shielding device is located above the cleaning device.

[0006] Furthermore, the angle between the shielding device and the track frame in the horizontal direction is 45°.

[0007] Furthermore, the length of the cleaning device support frame on a side close to the collection box is smaller than the length of the cleaning device support frame on a side away from the collection box.

[0008] Furthermore, the angle α between the cleaning device and the track frame is 45°.

[0009] Furthermore, the fixing device includes a U-shaped fixing card and a bolt, the working end of the U-shaped fixing card is connected to the bolt, the other end of the U-shaped fixing card is fixedly connected to the cleaning device support frame, and the steel column is located in the U-shaped groove of the U-shaped fixing card.

[0010] Furthermore, the steel column is welded to the track frame.

[0011] Furthermore, the cleaning device is welded on a cleaning device support frame.

[0012] Furthermore, the cleaning device support frame is formed by welding square steel pipes.

[0013] Furthermore, the cleaning device is composed of two cleaning plates perpendicular to each other, and the cleaning plates are steel plates with a thickness of 5 mm.

[0014] The technical solution of the utility model has the following advantages:

[0015] 1. The utility model provides a device for cleaning and collecting bulk materials in front of the paver crawler. The bulk materials on the road surface are collected by the cleaning device, which can effectively ensure the construction flatness of the road structure layer and the bonding quality between the structure layers, and is more conducive to the durability of the road surface.

[0016] 2. In the technical solution provided by the utility model, scattered materials that are prone to segregation and other unqualified materials are cleaned up in time through a cleaning device to avoid unqualified quality acceptance and reduce the cost increase caused by rework and delays. At the same time, a collection box is used to collect bulk materials, and the collected bulk materials can be used for paving other roads and other parts of the project, which is conducive to reuse. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the cleaning device, shielding device, cleaning device support frame, U-shaped fixing card and bolt connection of the utility model;

[0020] Figure 3 It is a schematic diagram of the angle α between the cleaning device of the utility model and the crawler frame.

[0021] Description of reference numerals:

[0022] 1-cleaning device; 2-shielding device; 3-cleaning device support frame; 4-U-shaped fixing card; 5-bolt; 6-collection box; 7-steel column; 8-track frame. DETAILED DESCRIPTION

[0023] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0027] like Figure 1 and Figure 2 The device for cleaning and collecting bulk materials in front of a paver track shown in the figure comprises: a cleaning device 1, a cleaning device support frame 3, a collecting box 6, a steel column 7 and a fixing device, wherein the steel column 7 is arranged on a crawler frame 8, and steel columns 7 are respectively arranged on both sides of the crawler frame 8, one end of the cleaning device support frame 3 arranged in pairs is connected to the cleaning device 1, and the other end of the cleaning device support frame 3 is connected to the steel column 7, and a fixing device is arranged at the connection between the cleaning device support frame 3 and the steel column 7, the collecting box 6 is located on either side of the cleaning device 1, and bolts are arranged at the connection between the collecting box 6 and the cleaning device 1.

[0028] The above-mentioned bulk material cleaning and collecting device in front of the paver track can promptly clean up the scattered materials that are prone to segregation and other unqualified materials through the cleaning device 1, so as to avoid unqualified quality acceptance and reduce the increased costs caused by rework and delays. At the same time, the bulk material is collected by the detachable collection box 6 connected by bolts. At the same time, the collected bulk material can be used for paving other roads and construction of other parts of the project, which is conducive to reuse.

[0029] like Figure 1 and Figure 2 As shown, in this embodiment, the device also includes a shielding device 2, which is located above the cleaning device 1. The horizontal angle between the shielding device 2 and the track frame 8 is 45°. The shielding device 2 is used to collect the paving bulk materials spilled from the paver hopper into the cleaning device 1 to prevent the paving bulk materials from falling onto the track and then falling onto the paving road surface, affecting the paving quality of the road surface.

[0030] like Figure 1 , Figure 2 and Figure 3 As shown, in this embodiment, the length of the cleaning device support frame 3 close to the collection box 6 is less than the length of the cleaning device support frame 3 away from the collection box 6. Figure 3 As shown, the angle α between the cleaning device 1 and the crawler frame 8 is 45°. The inclined cleaning device 1 is conducive to more efficient and accurate collection of bulk materials on the paving road surface, and is also conducive to collecting bulk materials on both sides of the paving road.

[0031] like Figure 1 and Figure 2 As shown, in this embodiment, the fixing device includes a U-shaped fixing card 4 and a bolt 5, the working end of the U-shaped fixing card 4 is connected to the bolt 5, and the other end of the U-shaped fixing card 4 is fixedly connected to the cleaning device support frame 3, and the steel column 7 is located in the U-shaped groove of the U-shaped fixing card 4. After the steel column 7 is placed in the U-shaped groove of the U-shaped fixing card 4 and the position is adjusted, the U-shaped fixing card 4 is tightened and fixed using the bolt 5. The detachable design helps to adjust the angle of the cleaning device support frame 3 and the cleaning device 1, thereby increasing the practicality of the device.

[0032] like Figure 1 and Figure 2 As shown, in this embodiment, the steel column 7 is welded to the crawler frame 8, and the cleaning device 1 is welded to the cleaning device support frame 3. The cleaning device support frame 3 is welded by square steel pipes. The cleaning device 1 is composed of two cleaning plates perpendicular to each other, and the cleaning plates are steel plates with a thickness of 5 mm. Welding helps to improve the stability of the connection. The welding structure has high rigidity and good integrity, which helps the device to collect bulk materials while ensuring the structural stability of the device.

[0033] like Figure 1 and Figure 2 As shown, in this embodiment, when in use, the paver moves forward, and at the same time, the steel column 7 is placed in the U-shaped groove of the U-shaped fixing card 4 and after adjusting the position, the U-shaped fixing card 4 is tightened and fixed with the bolt 5, and then the cleaning device 1 is used to collect the scattered bulk material, and the front end of the cleaning device 1 is in contact with the ground, and the bulk material is collected on the cleaning device 1, and then the bulk material is manually moved to the collection box 6, and the collection box 6 is removed from the cleaning device 1, and finally the bulk material collected in the collection box 6 is used for paving other roads and construction of other parts of the project; after the collection work is completed, the bolt 5 is loosened, the cleaning device support frame 3 is adjusted, and then the bolt 5 is tightened, and then the cleaning device 1 is raised to avoid affecting the normal operation of the paver.

[0034] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention of the utility model.

Claims

1. A bulk material cleaning and collecting device in front of a paver crawler, comprising: A cleaning device (1), a cleaning device support frame (3), a collecting box (6), a steel column (7) and a fixing device, characterized in that the steel column (7) is arranged on a crawler frame (8), and steel columns (7) are respectively arranged on both sides of the crawler frame (8), one end of the cleaning device support frame (3) arranged in pairs is connected to the cleaning device (1), and the other end of the cleaning device support frame (3) is connected to the steel column (7), and a fixing device is arranged at the connection between the cleaning device support frame (3) and the steel column (7), the collecting box (6) is located on either side of the cleaning device (1), and bolts are arranged at the connection between the collecting box (6) and the cleaning device (1).

2. The device for cleaning and collecting bulk materials in front of the paver crawler according to claim 1, characterized in that: The device further comprises a shielding device (2), wherein the shielding device (2) is located above the cleaning device (1).

3. The device for cleaning and collecting bulk materials in front of the paver crawler according to claim 2, characterized in that: The angle between the shielding device (2) and the crawler frame (8) in the horizontal direction is 45°.

4. The device for cleaning and collecting bulk materials in front of a paver crawler according to claim 1, characterized in that: The length of the cleaning device support frame (3) on the side close to the collection box (6) is smaller than the length of the cleaning device support frame (3) on the side away from the collection box (6).

5. The device for cleaning and collecting bulk materials in front of the paver crawler according to claim 4, characterized in that: The angle α between the cleaning device (1) and the crawler frame (8) is 45°.

6. The device for cleaning and collecting bulk materials in front of the paver crawler according to claim 1, characterized in that: The fixing device comprises a U-shaped fixing card (4) and a bolt (5), wherein the working end of the U-shaped fixing card (4) is connected to the bolt (5), the other end of the U-shaped fixing card (4) is fixedly connected to the cleaning device support frame (3), and the steel column (7) is located in the U-shaped groove of the U-shaped fixing card (4).

7. The device for cleaning and collecting bulk materials in front of the paver crawler according to claim 1, characterized in that: The steel column (7) is welded to the crawler frame (8).

8. The device for cleaning and collecting bulk materials in front of the paver crawler according to claim 1, characterized in that: The cleaning device (1) is welded to a cleaning device support frame (3).

9. The device for cleaning and collecting bulk materials in front of the paver crawler according to claim 1, characterized in that: The cleaning device support frame (3) is formed by welding square steel pipes.

10. The device for cleaning and collecting bulk materials in front of the paver crawler according to claim 1, characterized in that: The cleaning device (1) is composed of two cleaning plates perpendicular to each other, and the cleaning plates are steel plates with a thickness of 5 mm.