Integrated full-automatic assembling machine for keyboard balance strip and keycap
By designing an integrated fully automatic assembly machine with keyboard balance bars and key caps, the problems of low efficiency and high cost of manual assembly in the existing technology are solved, and automated assembly is realized, efficiency and accuracy are improved, and production costs are reduced.
Patent Information
- Application Number
- CN202420199821.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-25
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-01-25
AI Technical Summary
In the existing keyboard assembly process, the assembly of balance bars and keycaps mainly relies on manual manual, resulting in low assembly efficiency, high cost and easy to lead to inaccurate assembly.
An integrated fully automatic assembly machine for keyboard balance strips and keycaps is designed, including keyboard transmission device, assembly table device, first load transfer device, balance strip assembly device and keycap assembly device, which is realized through the mutual cooperation of these devices. Automatic feeding and assembly of keyboards, balance bars, and keycaps.
It realizes automatic assembly of keyboards, balance bars and keycaps, improves work efficiency, saves human resources, reduces production costs, and has a more accurate assembly process.
Smart Images

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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of keyboard assembly, in particular to an integrated full-automatic assembly machine for a keyboard balance bar and a key cap. Background Art
[0002] In the keyboard assembly process, it is often necessary to assemble the keycaps to the corresponding positions on the keyboard. Before assembling the keycaps, the balance bar (balance rod) needs to be assembled on the position first, and then the keycaps are assembled. At present, the assembly of the balance bar and the keycaps is mostly done manually, that is, the balance bar is manually assembled to the corresponding position of the keyboard, and then the keycaps are assembled. This manual assembly method has low assembly efficiency and occupies more human resources, thereby increasing work costs. At the same time, the manual assembly method is cumbersome and repetitive, and workers are prone to fatigue, which may lead to problems such as inadequate assembly. Therefore, it needs to be improved. Utility Model Content
[0003] The purpose of the utility model is to provide an integrated fully automatic assembly machine for a keyboard balance bar and keycaps. The assembly machine is provided with a keyboard transmission device, an assembly table device, a first transfer device, a balance bar assembly device and a keycap assembly device. Through the mutual cooperation of the above devices, a series of processes such as automatic loading of the keyboard, balance bar and keycaps, and automatic assembly of the balance bar and keycaps can be realized. The utility model has a high degree of automation and high work efficiency, and can save a lot of human resources, thereby greatly reducing production costs and having strong practicality.
[0004] In order to achieve the above purpose, the following technical solutions are adopted:
[0005] An integrated fully automatic assembly machine for keyboard balance bar and key caps, comprising
[0006] A keyboard transmission device, the keyboard transmission device is at least used to transmit the keyboard to be assembled;
[0007] An assembly table device, the assembly table device comprising a first transmission mechanism arranged on one side of the keyboard transmission device, and an assembly platform connected to the first transmission mechanism;
[0008] A first transfer device, which is arranged above one end of the keyboard transmission device and is used at least to transfer the keyboard from the keyboard transmission device to the assembly platform;
[0009] A balance bar assembly device, the balance bar assembly device is arranged near one end of the first transmission mechanism, and the balance bar assembly device is at least used to assemble the balance bar onto the keyboard located on the assembly platform;
[0010] A keycap assembly device, wherein the keycap assembly device is arranged near the other end of the first transmission mechanism; the first transmission mechanism is at least used to drive the assembly platform to translate, so as to transmit the keyboard with the balance bar assembled to the keycap assembly device; the keycap assembly device is at least used to assemble the keycaps onto the keyboard located on the assembly platform.
[0011] Furthermore, the balance bar assembly device includes a first mounting frame, a robotic arm mounted on the first mounting frame and located above one end of the first transmission mechanism, a first connecting plate connected to the robotic arm, a clamping cylinder mounted on the bottom of the first connecting plate, and a balance bar feeding device arranged on one side of the first transmission device; the clamping cylinder also drives and connects two first clamping seats, and a first clamping rod is also installed on each opposite side of the two first clamping seats.
[0012] Furthermore, the balance bar feeding device includes a first Y-axis translation mechanism, a first translation frame connected to the first Y-axis translation mechanism, and a plurality of balance bar feeding mechanisms installed at intervals on the top of the first translation frame; the balance bar feeding mechanism includes a first bracket installed on the top of the first translation frame, a feeding seat installed at one end of the top of the first bracket, a first fixed block arranged at one end of the top of the feeding seat, and a feeding rod installed on the first fixed block in a vertical direction; a plurality of balance bars are stacked and sleeved on the feeding rod; a first slot is also opened at the top of the feeding seat along its length direction, and the feeding rod is located directly above the first slot; a limiting block is also arranged at the other end of the top of the feeding seat corresponding to the first slot; a translation pushing mechanism is also installed on the first bracket, and the translation pushing mechanism is also driven and connected to a first push plate; one end of the first push plate is inserted into the first slot, and the first push plate is at least used to push the balance bar that falls from the feeding rod into the first slot to the limiting block under the drive of the translation pushing mechanism.
[0013] Furthermore, the keycap assembly device includes a keycap transmission mechanism, a keycap positioning mechanism arranged on one side of the keycap transmission mechanism, a first X-axis translation mechanism arranged above the other end of the first transmission mechanism, a second translation frame connected to the first X-axis translation mechanism, and a keycap assembly mechanism and a keycap transfer mechanism installed on the second translation frame.
[0014] Furthermore, the keycap assembly mechanism includes a first translation mechanism installed on one side of the second translation frame along its length direction, a first translation plate slidably arranged on the second translation frame and connected to the first translation mechanism, a first lifting mechanism installed on the first translation plate, and a first lifting frame connected to the first lifting mechanism; a keycap assembly module is also installed at the bottom of the first lifting frame.
[0015] Furthermore, the keycap assembly module includes a first assembly seat, a first mounting seat installed at the bottom of the first lifting frame, a translation drive component installed at the bottom of the first mounting seat along the width direction of the first mounting seat, and a first movable plate connected to the translation drive component; the bottom ends of the first movable plate are also extended downwardly with a first vertical plate, and the lower part of the first vertical plate is also installed with a connecting shaft; the top ends of the first assembly seat are also extended upwardly with a first connecting block, and each first connecting block is connected to a first vertical plate via a connecting shaft; the bottom ends of the first assembly seat are also extended downwardly with a second connecting block, and a rotating shaft is also installed on the second connecting block; the bottom ends of the first mounting seat are also extended downwardly with a second vertical plate, and each second connecting block is rotatably connected to a second vertical plate via a rotating shaft; a plurality of first keycap seats are also installed at the bottom of the first assembly seat, and a first keycap slot for accommodating a keycap is also provided at the bottom of the first keycap seat; a first mounting hole is provided in the first keycap slot, and a first suction cup is also installed in the first mounting hole.
[0016] Furthermore, the keycap transfer mechanism includes a second translation mechanism installed on the other side of the second translation frame along its length direction, a second translation plate slidably arranged on the second translation frame and connected to the second translation mechanism, a second lifting mechanism installed on the second translation plate, and a second lifting frame connected to the second lifting mechanism; a first transfer seat is also installed at the bottom of the second lifting frame, and a plurality of second keycap seats are also installed at the bottom of the first transfer seat; a second keycap slot for accommodating keycaps is also provided at the bottom of the second keycap slot; a second mounting hole is provided in the second keycap slot, and a second suction cup is also installed in the second mounting hole.
[0017] Furthermore, the keycap positioning mechanism includes a positioning bracket, a positioning lifting mechanism installed on the positioning bracket, a positioning lifting frame connected to the positioning lifting mechanism, and a positioning lifting plate installed on the positioning lifting frame; a plurality of third keycap seats are installed on the top of the positioning lifting plate; a third keycap slot for accommodating keycaps is also provided on the top of the third keycap seat; a third mounting hole is provided in the third keycap slot, and a third suction cup is also installed in the third mounting hole; a contoured keyboard is also installed on the top of the positioning bracket, and a plurality of contoured mounting holes are also provided on the contoured keyboard corresponding to the plurality of third keycap seats.
[0018] By adopting the above scheme, the beneficial effects of the utility model are:
[0019] The assembly machine is provided with a keyboard transmission device, an assembly table device, a first transfer device, a balance bar assembly device and a keycap assembly device. Through the mutual cooperation of the above devices, a series of processes such as automatic loading of the keyboard, balance bar and keycaps, and automatic assembly of the balance bar and keycaps can be realized. It has a high degree of automation and high work efficiency, and can save a lot of human resources, thereby greatly reducing production costs and having strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the structure of the utility model;
[0021] Figure 2 for Figure 1 A schematic diagram of the structure from another perspective;
[0022] Figure 3 for Figure 1 A structural diagram omitting some structures;
[0023] Figure 4 It is a structural schematic diagram of the balancing strip feeding device of the utility model;
[0024] Figure 5 for Figure 4 An enlarged schematic diagram of the local structure;
[0025] Figure 6 It is a structural schematic diagram of the first transfer device of the utility model;
[0026] Figure 7 It is a structural schematic diagram of the balance bar assembly device of the utility model;
[0027] Figure 8 for Figure 7 An enlarged schematic diagram of the local structure;
[0028] Fig. 9 It is a structural schematic diagram of the keycap assembly device of the utility model;
[0029] Fig.10 It is a structural schematic diagram of the key cap assembly mechanism of the utility model;
[0030] Fig.11 It is a structural schematic diagram of the key cap assembly module of the utility model;
[0031] Fig.12 It is a structural schematic diagram of the key cap transfer mechanism of the utility model;
[0032] Fig.13 It is a structural schematic diagram of the key cap positioning mechanism of the utility model;
[0033] The accompanying drawings illustrate:
[0034] 1. Keyboard transmission device; 2. Assembly table device; 3. First transfer device; 4. Balance bar assembly device; 5. Key cap assembly device; 31. Transfer X-axis translation mechanism; 32. Transfer translation plate; 33. Transfer Z-axis lifting mechanism; 34. Transfer lifting plate; 35. Transfer suction plate; 41. First mounting frame; 42. Mechanical arm; 43. First connecting plate; 44. Clamping cylinder; 45. Balance bar feeding device; 46. First clamping seat; 47. First clamping rod; 48, first connecting rod; 49, first limit baffle; 40, balance bar pressure block; 51, keycap transmission mechanism; 52, keycap positioning mechanism; 53, first X-axis translation mechanism; 54, second translation frame; 55, keycap assembly mechanism; 56, keycap transfer mechanism; 451, first Y-axis translation mechanism; 452, first translation frame; 453, first bracket; 454, feed seat; 455, first fixed block; 456, feed Rod; 457, limit block; 458, translation push mechanism; 459, first push plate; 521, positioning bracket; 522, positioning lifting mechanism; 523, positioning lifting frame; 524, positioning lifting plate; 525, third keycap seat; 526, contour keyboard; 551, first translation mechanism; 552, first translation plate; 553, first lifting mechanism; 554, first lifting frame; 555, keycap assembly module; 561, second translation Mechanism; 562, second translation plate; 563, second lifting mechanism; 564, second lifting frame; 565, first transfer seat; 566, second keycap seat; 5551, first assembly seat; 5552, first mounting seat; 5553, translation drive assembly; 5554, first movable plate; 5555, first vertical plate; 5556, first connecting block; 5557, second connecting block; 5558, second vertical plate; 5559, first keycap seat. DETAILED DESCRIPTION
[0035] The present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0036] Reference Figures 1 to 13 As shown, the utility model provides an integrated fully automatic assembly machine for keyboard balance bar and key caps. In one embodiment, it includes
[0037] A keyboard transmission device 1, the keyboard transmission device 1 is at least used to transmit a keyboard to be assembled;
[0038] An assembly table device 2, the assembly table device 2 comprising a first transmission mechanism arranged on one side of the keyboard transmission device 1, and an assembly platform connected to the first transmission mechanism;
[0039] A first transfer device 3, which is arranged above one end of the keyboard transmission device 1, and is used at least to transfer the keyboard from the keyboard transmission device 1 to the assembly platform;
[0040] A balance bar assembly device 4, the balance bar assembly device 4 is arranged near one end of the first transmission mechanism, and the balance bar assembly device 4 is at least used to assemble the balance bar onto the keyboard located on the assembly platform;
[0041] A keycap assembly device 5, wherein the keycap assembly device 5 is arranged near the other end of the first transmission mechanism; the first transmission mechanism is at least used to drive the assembly platform to translate, so as to transmit the keyboard with the balance bar assembled to the keycap assembly device 5; the keycap assembly device 5 is at least used to assemble the keycaps onto the keyboard located on the assembly platform.
[0042] Continue to refer to Figures 1 to 13 As shown, in this embodiment, a second transfer device is also included. The first transfer device 3 is arranged above the other end of the keyboard transmission device 1. The structure of the second transfer device is the same as that of the first transfer device 3. Please refer to the relevant principle description of the first transfer device 3 described below. The keyboard transmission device 1 and the first transmission mechanism can directly adopt the existing conveyor belt assembly line, and there is no limitation here.
[0043] During operation, first, an external mechanical claw or a human being places a jig carrying a keyboard on the keyboard transmission device 1, and the keyboard transmission device 1 transmits the jig to the first transfer device 3, and then the first transfer device 3 transfers the keyboard from the keyboard transmission device 1 to the assembly platform; then, the balance bar assembly device 4 clamps the balance bar and assembles the balance bars one by one to the keyboard on the assembly platform; then, the first transmission mechanism transmits the assembly platform to the keycap assembly device 5, at which time, the keyboard assembly device has absorbed the keycaps, and then the keycaps are assembled one by one to the keyboard on the assembly platform through the keyboard assembly device, and at this time, the keyboard transmission device 1 has transmitted the empty jig to the second transfer device, and the second transfer device is arranged close to the keyboard assembly device. After the keyboard on the assembly platform completes the keycap assembly, the second transfer device transfers the assembled keyboard back to the empty jig on the keyboard transmission device 1, and finally, the keyboard transmission device 1 transmits the jig carrying the assembled keyboard to the next process. In this embodiment, in order to improve work efficiency, the first transmission mechanism is provided with two groups, which are independent of each other and operate alternately to improve assembly efficiency.
[0044] In one embodiment, the balancing bar assembly device 4 includes a first mounting frame 41, a mechanical arm 42 mounted on the first mounting frame 41 and located above one end of the first transmission mechanism, a first connecting plate 43 connected to the mechanical arm 42, a clamping cylinder 44 mounted on the bottom of the first connecting plate 43, and a balancing bar feeding device 45 arranged on one side of the first transmission device; the clamping cylinder 44 also drives and connects two first clamping seats 46, and a first clamping rod 47 is also installed on each opposite side of the two first clamping seats 46.
[0045] In this embodiment, the mechanical arm 42 can be an existing mechanical arm 42 that can rotate and lift. Under the drive of the clamping cylinder 44, the two first clamping rods 47 can be driven to move closer to or farther from each other, so as to facilitate clamping or releasing the balance bar. At the same time, a first connecting rod 48 is connected to one side of the clamping cylinder 44, and one end of the first connecting rod 48 extends between the two first clamping rods 47; a first limiting baffle 49 is also installed at one end of the first connecting rod 48 extending between the two first clamping rods 47, and a first limiting slot is also provided at the bottom of the first limiting baffle 49. When clamping the balance bar, one side of the balance bar can be limited by the first limiting slot of the first limiting baffle 49 to ensure the stability of clamping and transferring the balance bar.
[0046] In one embodiment, the balance bar feeding device 45 includes a first Y-axis translation mechanism 451, a first translation frame 452 connected to the first Y-axis translation mechanism 451, and a plurality of balance bar feeding mechanisms installed at intervals on the top of the first translation frame 452. In this embodiment, the first Y-axis translation mechanism 451 can directly use an existing linear motor module, and a plurality of balance bar feeding mechanisms are provided to provide different types of balance bars (the specifications of the balance bars in some keycaps are inconsistent, and adaptive adjustments can be made according to actual usage requirements).
[0047] At the same time, the balance bar feeding mechanism includes a first bracket 453 installed on the top of the first translation frame 452, a feeding seat 454 installed on one end of the top of the first bracket 453, a first fixed block 455 arranged on one end of the top of the feeding seat 454, and a feeding rod 456 installed on the first fixed block 455 in the vertical direction; a plurality of balance bars are stacked and sleeved on the feeding rod 456; a first slot is also opened on the top of the feeding seat 454 along its length direction, and the feeding rod 456 is located in the first slot ; a limit block 457 is also arranged at the other end of the top of the feeding seat 454 corresponding to the first slot; a translation push mechanism 458 is also installed on the first bracket 453, and the translation push mechanism 458 is also driven and connected to a first push plate 459; one end of the first push plate 459 is inserted into the first slot, and the first push plate 459 is at least used to push the balance bar that falls from the feeding rod 456 into the first slot to the limit block 457 under the drive of the translation push mechanism 458.
[0048] In this embodiment, the balance bar is stacked and sleeved on the feed rod 456. Under the action of gravity, the balance bar can automatically fall into the first slot. Subsequently, driven by the translation push mechanism 458, the balance bar that falls from the feed rod 456 into the first slot can be pushed to the limit block 457 via the first push plate 459. The limit block 457 is provided with two, which can limit and fix the balance bar pushed thereon so that the first clamping rod 47 can clamp the balance bar.
[0049] In addition, the translation pushing mechanism 458 adopts a cylinder driving method, which can drive the first push plate 459 to move back and forth along the first slot, and then push the balance bar to the limit block 457. At the same time, a limit pressure plate is also arranged on the first slot to prevent the balance bar from falling off from the first slot when the balance bar is pushed; at the same time, in order to ensure that the balance bar slides smoothly from the feed rod 456 to the first slot, in this embodiment, a balance bar pressure block 40 is also slidably provided on the feed rod 456 above the balance bar. Under the action of the downward pressure of the balance bar pressure block 40, the balance bar can slide smoothly into the first slot.
[0050] In one embodiment, the first transfer device 3 includes a transfer X-axis translation mechanism 31, a transfer translation plate 32 connected to the transfer X-axis translation mechanism 31, a transfer Z-axis lifting mechanism 33 installed on the transfer translation plate 32, a transfer lifting plate 34 connected to the transfer Z-axis lifting mechanism 33, and a transfer suction plate 35 installed on the transfer lifting plate 34; a plurality of transfer suction cups are also installed at the bottom of the transfer suction plate 35. In this embodiment, the transfer X-axis translation mechanism 31 can use an existing linear motor module, and the transfer Z-axis lifting mechanism 33 includes a cylinder. Under the cooperation of the transfer X-axis translation mechanism 31 and the transfer Z-axis lifting mechanism 33, the transfer suction plate 35 can be driven to perform translation and lifting movements, thereby facilitating the transfer suction plate 35 to transfer the keyboard.
[0051] In one embodiment, the keycap assembly device 5 includes a keycap transmission mechanism 51, a keycap positioning mechanism 52 arranged on one side of the keycap transmission mechanism 51, a first X-axis translation mechanism 53 arranged above the other end of the first transmission mechanism, a second translation frame 54 connected to the first X-axis translation mechanism 53, and a keycap assembly mechanism 55 and a keycap transfer mechanism 56 installed on the second translation frame 54.
[0052] In this embodiment, a keycap swing mechanism is further provided on one side of the keycap transmission mechanism 51. When working, the keycap transmission mechanism 51 first transmits the jig to the keycap swing mechanism (the keycap swing mechanism includes a manipulator), and then the keycap swing mechanism swings the keycaps one by one from the external material box onto the jig. After the jig is full of keycaps, the keycap transmission mechanism 51 transmits the jig to the keycap transfer mechanism 56. In this embodiment, a paint spraying mechanism is further provided above one end of the keycap transmission mechanism 51 close to the keycap transfer mechanism 56. After the jig is transmitted to the keycap transfer mechanism 56, the paint spraying mechanism sprays paint on the keycaps. After the painting is completed, the keycap transfer mechanism 56 transfers the keycaps on the jig to the keycap positioning mechanism 52 for positioning. Then, the keycap assembling mechanism 55 absorbs the positioned keycaps and assembles them onto the keyboard.
[0053] At the same time, the keycap assembly mechanism 55 includes a first translation mechanism 551 installed on one side of the second translation frame 54 along its length direction, a first translation plate 552 slidably arranged on the second translation frame 54 and connected to the first translation mechanism 551, a first lifting mechanism 553 installed on the first translation plate 552, and a first lifting frame 554 connected to the first lifting mechanism 553; a keycap assembly module 555 is also installed at the bottom of the first lifting frame 554.
[0054] In this embodiment, the first X-axis translation mechanism 53 adopts a conventional linear motor module, and the first translation mechanism 551 and the first lifting mechanism 553 both adopt a motor screw transmission method. With the mutual cooperation of the above three mechanisms, the keycap assembly module 555 can be driven to perform translation and lifting movements, so that the keycap assembly module 555 can absorb and assemble the keycaps.
[0055] In one embodiment, the keycap assembly module 555 comprises a first assembly seat 5551, a first mounting seat 5552 mounted on the bottom of a first lifting frame 554, a translation driving assembly 5553 mounted on the bottom of the first mounting seat 5552 along its width direction, and a first movable plate 5554 connected to the translation driving assembly 5553; both ends of the bottom of the first movable plate 5554 further extend downwardly with first vertical plates 5555, and a connecting shaft is further installed at the lower part of the first vertical plate 5555; both ends of the top of the first assembly seat 5551 further extend upwardly with first connecting blocks 5556, and each first connecting block 5556 is connected to a corresponding first vertical plate 5555 via a connecting shaft (a waist plate 5555 is provided on the first vertical plate 5555) Round through hole, one end of the connecting shaft is inserted in the waist-round through hole, and a movable gap is left between the connecting shaft and the inner wall of the waist-round through hole); the two ends of the bottom of the first assembly seat 5551 also extend downward with a second connecting block 5557, and the second connecting block 5557 is also installed with a rotating shaft; the two ends of the bottom of the first mounting seat 5552 also extend downward with a second vertical plate 5558, and each second connecting block 5557 is rotatably connected to a second vertical plate 5558 via the rotating shaft; a plurality of first keycap seats are also installed at the bottom of the first assembly seat 5551, and a first keycap slot for accommodating keycaps is also provided at the bottom of the first keycap seat; a first mounting hole is provided in the first keycap slot, and a first suction cup is also installed in the first mounting hole.
[0056] In this embodiment, the translation drive component 5553 adopts a motor screw transmission method, which can drive the first movable plate 5554 to move, and the first movable plate 5554 is connected to the first assembly seat 5551 via the first vertical plate 5555, so it can drive the first assembly seat 5551 to move, and the second connecting block 5557 at the lower part of the first assembly seat 5551 is rotationally connected to the second vertical plate 5558 via a rotating axis, so the first assembly seat 5551 can rotate relative to the second vertical plate 5558, and then adjust the angle of the first assembly seat 5551, so that the keycap sucked by the first suction cup can be assembled to the corresponding position of the keyboard.
[0057] In one embodiment, the keycap transfer mechanism 56 comprises a second translation mechanism 561 installed on the other side of the second translation frame 54 along the length direction thereof, a second translation plate 562 slidably arranged on the second translation frame 54 and connected to the second translation mechanism 561, a second lifting mechanism 563 installed on the second translation plate 562, and a second lifting frame 564 connected to the second lifting mechanism 563; a first transfer seat 565 is also installed at the bottom of the second lifting frame 564, and a plurality of second keycap seats 566 are also installed at the bottom of the first transfer seat 565; a second keycap slot for accommodating the keycap is also provided at the bottom of the second keycap slot; a second mounting hole is provided in the second keycap slot, and a second suction cup is also installed in the second mounting hole. In this embodiment, the second translation mechanism 561 and the second lifting mechanism 563 both adopt the transmission mode of the motor screw, and through the mutual cooperation of the two, the first transfer seat 565 can be driven to perform translation and lifting movements, thereby facilitating the second suction cup to absorb the keycap.
[0058] In one embodiment, the keycap positioning mechanism 52 comprises a positioning bracket 521, a positioning lifting mechanism 522 mounted on the positioning bracket 521, a positioning lifting frame 523 connected to the positioning lifting mechanism 522, and a positioning lifting plate 524 mounted on the positioning lifting frame 523; a plurality of third keycap seats 525 are mounted on the top of the positioning lifting plate 524; a third keycap clamping slot for accommodating keycaps is also provided on the top of the third keycap seat 525; a third mounting hole is provided in the third keycap clamping slot, and a third suction cup is also installed in the third mounting hole; a contour keyboard 526 is also installed on the top of the positioning bracket 521, and a plurality of contour mounting holes are also provided on the contour keyboard 526 corresponding to the plurality of third keycap seats 525. The positioning lifting mechanism 522 adopts a motor screw transmission mode, a contour keyboard 526 is also installed on the top of the positioning bracket 521, and the keycaps sucked by the third suction cup can be pre-installed in the contour mounting hole for positioning so as to assemble them.
[0059] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An integrated fully automatic assembly machine for keyboard balance bars and key caps, characterized in that: It includes a keyboard transmission device, which is used at least to transmit the keyboard to be assembled; An assembly table device, the assembly table device comprising a first transmission mechanism arranged on one side of the keyboard transmission device, and an assembly platform connected to the first transmission mechanism; A first transfer device, which is arranged above one end of the keyboard transmission device and is used at least to transfer the keyboard from the keyboard transmission device to the assembly platform; A balance bar assembly device, the balance bar assembly device is arranged near one end of the first transmission mechanism, and the balance bar assembly device is at least used to assemble the balance bar onto the keyboard located on the assembly platform; A keycap assembly device, wherein the keycap assembly device is arranged near the other end of the first transmission mechanism; the first transmission mechanism is at least used to drive the assembly platform to translate, so as to transmit the keyboard with the balance bar assembled to the keycap assembly device; the keycap assembly device is at least used to assemble the keycaps onto the keyboard located on the assembly platform.
2. The integrated fully automatic assembly machine for keyboard balance bar and key caps according to claim 1, characterized in that: The balancing bar assembly device includes a first mounting frame, a robotic arm mounted on the first mounting frame and located above one end of the first transmission mechanism, a first connecting plate connected to the robotic arm, a clamping cylinder mounted on the bottom of the first connecting plate, and a balancing bar feeding device arranged on one side of the first transmission device; the clamping cylinder also drives and connects two first clamping seats, and a first clamping rod is also installed on each opposite side of the two first clamping seats.
3. The integrated fully automatic assembly machine for keyboard balance bar and key caps according to claim 2, characterized in that: The balancing bar feeding device comprises a first Y-axis translation mechanism, a first translation frame connected to the first Y-axis translation mechanism, and a plurality of balancing bar feeding mechanisms installed at intervals on the top of the first translation frame; the balancing bar feeding mechanism comprises a first bracket installed on the top of the first translation frame, a feeding seat installed at one end of the top of the first bracket, a first fixed block arranged at one end of the top of the feeding seat, and a feeding rod installed on the first fixed block in a vertical direction; a plurality of balancing bars are stacked and sleeved on the feeding rod; a first slot is also provided on the top of the feeding seat along its length direction, and the feeding rod is located directly above the first slot; a limiting block is also arranged at the other end of the top of the feeding seat corresponding to the first slot; a translation pushing mechanism is also installed on the first bracket, and the translation pushing mechanism is also driven and connected to a first push plate; one end of the first push plate is inserted into the first slot, and the first push plate is at least used to push the balancing bar dropped from the feeding rod into the first slot to the limiting block under the drive of the translation pushing mechanism.
4. The integrated fully automatic assembly machine for keyboard balance bar and key caps according to claim 1, characterized in that: The keycap assembly device includes a keycap transmission mechanism, a keycap positioning mechanism arranged on one side of the keycap transmission mechanism, a first X-axis translation mechanism arranged above the other end of the first transmission mechanism, a second translation frame connected to the first X-axis translation mechanism, and a keycap assembly mechanism and a keycap transfer mechanism installed on the second translation frame.
5. The integrated fully automatic assembly machine for keyboard balance bar and key caps according to claim 4, characterized in that: The keycap assembly mechanism includes a first translation mechanism installed on one side of the second translation frame along its length direction, a first translation plate slidably arranged on the second translation frame and connected to the first translation mechanism, a first lifting mechanism installed on the first translation plate, and a first lifting frame connected to the first lifting mechanism; a keycap assembly module is also installed at the bottom of the first lifting frame.
6. The integrated fully automatic assembly machine for keyboard balance bar and key caps according to claim 5, characterized in that: The keycap assembly module includes a first assembly seat, a first mounting seat installed at the bottom of the first lifting frame, a translation drive component installed at the bottom of the first mounting seat along the width direction of the first mounting seat, and a first movable plate connected to the translation drive component; the bottom ends of the first movable plate are also extended downwardly with a first vertical plate, and the lower part of the first vertical plate is also installed with a connecting shaft; the top ends of the first assembly seat are also extended upwardly with a first connecting block, and each first connecting block is connected to a first vertical plate via a connecting shaft; the bottom ends of the first assembly seat are also extended downwardly with a second connecting block, and a rotating shaft is also installed on the second connecting block; the bottom ends of the first mounting seat are also extended downwardly with a second vertical plate, and each second connecting block is rotatably connected to a second vertical plate via a rotating shaft; a plurality of first keycap seats are also installed at the bottom of the first assembly seat, and a first keycap slot for accommodating a keycap is also opened at the bottom of the first keycap seat; a first mounting hole is opened in the first keycap slot, and a first suction cup is also installed in the first mounting hole.
7. The integrated fully automatic assembly machine for keyboard balance bar and key caps according to claim 6, characterized in that: The keycap transfer mechanism includes a second translation mechanism installed on the other side of the second translation frame along its length direction, a second translation plate slidably arranged on the second translation frame and connected to the second translation mechanism, a second lifting mechanism installed on the second translation plate, and a second lifting frame connected to the second lifting mechanism; a first transfer seat is also installed at the bottom of the second lifting frame, and a plurality of second keycap seats are also installed at the bottom of the first transfer seat; a second keycap slot for accommodating keycaps is also provided at the bottom of the second keycap slot; a second mounting hole is provided in the second keycap slot, and a second suction cup is also installed in the second mounting hole.
8. The integrated fully automatic assembly machine for keyboard balance bar and key caps according to claim 7, characterized in that: The keycap positioning mechanism includes a positioning bracket, a positioning lifting mechanism installed on the positioning bracket, a positioning lifting frame connected to the positioning lifting mechanism, and a positioning lifting plate installed on the positioning lifting frame; a plurality of third keycap seats are installed on the top of the positioning lifting plate; a third keycap slot for accommodating keycaps is also provided on the top of the third keycap seat; a third mounting hole is provided in the third keycap slot, and a third suction cup is also installed in the third mounting hole; a contoured keyboard is also installed on the top of the positioning bracket, and a plurality of contoured mounting holes are provided on the contoured keyboard corresponding to the plurality of third keycap seats.