Independent double-wire-bucket conveying and encrusting all-in-one machine
By designing an independent double-line bucket conveying system and feeding device in the filling machine, the problems of inconsistent filling density and pipeline blockage in the traditional filling machine are solved, and flexible adjustment of filling density of different types of products is achieved and the operation efficiency of filling machine is improved.
Patent Information
- Application Number
- CN202421844106.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-08-01
AI Technical Summary
During the feeding process, traditional filling machines have problems such as loose filling, insufficient squeezing, and accumulation and blocking of pipelines, which are difficult to meet the requirements of different types of products for filling density.
An independent double-line bucket conveying filling and packing machine is designed. By setting up a variety of fillings layer by layer, the filling pressure of the outer filling is used to adjust the compactness of the filling, and a feeding device is set up at the discharge port of the outer filling to adjust the throughput and compactness of the filling.
It effectively solves the problems of inconsistent filling density and pipeline blockage, realizes flexible adjustment of filling density of different types of products, and improves the operating efficiency and product quality of the filling wrapper.
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Abstract
Description
Technical Field
[0001] The utility model relates to an independent double-line bucket conveying and stuffing-encapsulating integrated machine, belonging to the technical field of stuffing-encapsulating machines. Background Art
[0002] The stuffing machine is a device used to produce various stuffing products. It can automatically put the stuffing into the dough to make a variety of delicious foods. This machine has a more smooth and efficient operation through the innovative dough and stuffing feeding system.
[0003] The main components of the stuffing machine include the dough and the stuffing, which are put into the dough hopper and the stuffing hopper respectively. After the switch is turned on, the machine automatically packs the stuffing into the dough. By adjusting the dough and stuffing control switches, the required weight of the product can be produced and sent out via the conveyor belt. This machine has a wide range of applications and can produce various stuffing products, such as steamed buns, round bread, Cantonese moon cakes, oil-skin wife cakes, mochi, pumpkin cakes, fish balls, tribute balls, colorful fruits, etc.
[0004] Some stuffing machines can process stuffed products with more than one filling, and feed them through multiple filling hoppers. Moreover, the density requirements of multiple fillings on different types of products are different. However, it was found in the feeding process that due to the extension of the filling supply pipeline, the traditional method of relying on the rotation and extrusion of the filling hopper has the problem of loose filling at the far end, insufficient extrusion, and accumulation of filling at the near end clogging the pipeline. How to solve this problem has always been the focus of research for technical personnel in this field. Utility Model Content
[0005] The utility model overcomes the shortcomings of the prior art and provides an independent double-line bucket conveying and stuffing-encapsulating integrated machine. By arranging multiple fillings in layers and utilizing the feeding pressure of the outer fillings, the density of fillings of different products is conveniently adjusted, and the problem of filling accumulation and clogging of the pipeline is also solved.
[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is: an independent double-line bucket conveying and stuffing-wrapping integrated machine, comprising a frame, a stuffing device and a material device are arranged on the frame, a conveying device is arranged at the discharge port end of the stuffing device and the material device, the stuffing device is two or more, the discharge ports of the multiple stuffing devices are all connected with the discharge pipe, and the stuffings discharged from the discharge ports of the multiple stuffing devices form multiple layers of stuffing from the inside to the outside in the discharge pipe, the discharge port of the stuffing device where the stuffing located in the outermost layer is located is provided with a material shifting device, the material shifting device is separately provided with a material shifting driving device, the material shifting driving device and the stuffing driving device of the corresponding stuffing device can act synchronously or independently;
[0007] The discharge pipe is an overall circular tubular structure, the front section of the discharge pipe is a flared section, the rear section of the discharge pipe is a circular tube section, and an insertion interface is provided on the side wall of the flared section. The insertion interface is used to plug in the filling feed pipe located in the inner layer, one side of the filling feed pipe is inserted into the flared section, and the other side of the filling feed pipe is connected to the discharge port of other corresponding filling devices.
[0008] Furthermore, the material dispensing device includes an outer cover and a dial wheel, the dial wheel is vertically arranged in the outer cover, and the bottom of the dial wheel is dynamically connected to the material dispensing driving device, one end of the outer cover is connected to the discharge port of the corresponding filling device, and the other end of the outer cover is connected to the flared section of the discharge pipe.
[0009] Furthermore, a plurality of blades are evenly and vertically arranged on the surface of the thumbwheel, and the blades include long blades and short blades. The number of the long blades and the short blades is the same and they are respectively located on both sides of the thumbwheel.
[0010] Furthermore, the plurality of filling devices are distributed on the frame either horizontally or vertically.
[0011] Furthermore, a pinching device is provided between the discharge ports of the filling device and the material device and the conveying device, and a protective cover is provided on the outside of the pinching device.
[0012] Compared with the prior art, the utility model has the following beneficial effects: the utility model separately provides a material-dispensing device for the discharge port of the outer filling, and according to the different requirements of different types of products for the density of the filling, the material-dispensing device can act synchronously or asynchronously with the corresponding filling device, and the density of the filling of the product can be freely adjusted. The front section of the discharge pipe is arranged as a flared section, which is convenient for the layer-by-layer convergence of various fillings, and the long and short blades on the dial wheel facilitate the throughput of the filling. The utility model arranges various fillings in layers and utilizes the feeding pressure of the outer filling to conveniently adjust the density of the fillings of different products, and also solves the problem of filling accumulation and clogging of the pipeline. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The utility model is further described below in conjunction with the accompanying drawings.
[0014] Figure 1 It is a schematic diagram of the structure of the utility model, that is, a schematic diagram of the structure of the horizontal distribution of the filling device of the utility model.
[0015] Figure 2 It is a schematic diagram of the vertical distribution structure of the filling device of the utility model.
[0016] Figure 3 It is a structural schematic diagram of the discharge pipe in the utility model.
[0017] Figure 4It is a structural schematic diagram of the outer cover of the material shifting device in the utility model.
[0018] Figure 5 It is a structural schematic diagram of the thumbwheel of the material shifting device in the utility model.
[0019] In the figure: 1 is a frame, 2 is a filling device, 3 is a material device, 4 is a conveying device, 5 is a discharge pipe, 51 is a flared section, 52 is a round pipe section, 53 is an insertion port, 6 is a material shifting device, 61 is an outer cover, 62 is a dial, 621 is a long blade, 622 is a short blade, 7 is a filling feed pipe, and 8 is a protective cover. DETAILED DESCRIPTION
[0020] The present invention will be further described below in conjunction with specific embodiments.
[0021] like Figure 1 to Figure 5 As shown, the utility model is an independent double-line bucket conveying and stuffing-wrapping integrated machine, comprising a frame 1, on which a stuffing device 2 and a material device 3 are arranged, and a conveying device 4 is arranged at the discharge port ends of the stuffing device 2 and the material device 3, and a pinching device is arranged between the discharge port ends of the stuffing device 2 and the material device 3 and the conveying device 4, and a protective cover 8 is arranged on the outer side of the pinching device, and there are two stuffing devices 2, and the two stuffing devices 2 are either horizontally distributed on the frame 1 or vertically distributed on the frame 1, and the discharge ports of the two stuffing devices 2 are both connected with a discharge pipe 5, and the stuffing discharged from the discharge ports of the two stuffing devices 2 forms multiple layers of stuffing from the inside to the outside in the discharge pipe 5, and the discharge port of the stuffing device 2 where the stuffing located in the outermost layer is located is provided with a prying device 6, and the prying device 6 is separately provided with a prying driving device, and the prying driving device and the stuffing driving device of the corresponding stuffing device 2 can act synchronously or independently;
[0022] The discharge pipe 5 is a circular tube structure as a whole, the front section of the discharge pipe 5 is a flared section 51, the rear section of the discharge pipe 5 is a circular tube section 52, the side wall of the flared section 51 is provided with an insertion port 53, the insertion port 53 is used to plug the filling feed pipe 7 located in the inner layer, one side of the filling feed pipe 7 is inserted into the flared section 51, and the other side of the filling feed pipe 7 is connected to the discharge port of other corresponding filling devices 2; the material dialing device 6 includes an outer cover 61 and a dial wheel 62, The paddle wheel 62 is vertically arranged in the outer cover 61, and the bottom of the paddle wheel 62 is dynamically connected to the material driving device, one end of the outer cover 61 is connected to the discharge port of the corresponding filling device 2, and the other end of the outer cover 61 is connected to the flared section 51 of the discharge pipe 5; a plurality of blades are vertically and evenly arranged on the surface of the paddle wheel 62, and the blades include long blades 621 and short blades 622, and the number of the long blades 621 and the short blades 622 are the same, and are respectively located on both sides of the paddle wheel 62.
[0023] The utility model separately provides a material-dispensing device 6 for the discharge port of the outer filling. According to different requirements of different types of products on the density of the filling, the material-dispensing device 6 can be operated synchronously or asynchronously with the corresponding filling device 2, and the density of the filling of the product can be freely adjusted. The front section of the discharge pipe 5 is arranged as a flared section 51, which is convenient for the layer-by-layer merging of various fillings. The long and short blades on the dial 62 facilitate the throughput of the filling. The utility model arranges various fillings in layers and utilizes the feeding pressure of the outer filling to conveniently adjust the density of the fillings of different products, and also solves the problem of filling accumulation and clogging of the pipeline.
[0024] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of the present invention.
Claims
1. An independent double-line bucket conveying and encrusting machine, comprising a frame (1), a filling device (2) and a material device (3) being arranged on the frame (1), and a conveying device (4) being arranged at the outlet ends of the filling device (2) and the material device (3), characterized in that: There are two or more filling devices (2), the discharge ports of the multiple filling devices (2) are all connected to the discharge pipe (5), and the fillings discharged from the discharge ports of the multiple filling devices (2) form multiple layers of fillings from the inside to the outside in the discharge pipe (5), and the discharge port of the filling device (2) where the fillings located in the outermost layer are located is provided with a material shifting device (6), and the material shifting device (6) is separately provided with a material shifting driving device, and the material shifting driving device and the filling driving device of the corresponding filling device (2) can act synchronously or independently; The discharge pipe (5) is in the form of a circular tube as a whole. The front section of the discharge pipe (5) is a flared section (51), and the rear section of the discharge pipe (5) is a circular tube section (52). An insertion port (53) is provided on the side wall of the flared section (51). The insertion port (53) is used to insert a filling feed pipe (7) located in the inner layer. One side of the filling feed pipe (7) is inserted into the flared section (51), and the other side of the filling feed pipe (7) is connected to the discharge port of other corresponding filling devices (2).
2. The independent double-line bucket conveying and stuffing-encrusting machine according to claim 1 is characterized in that: The material shifting device (6) comprises an outer cover (61) and a thumbwheel (62), wherein the thumbwheel (62) is vertically arranged in the outer cover (61), and the bottom of the thumbwheel (62) is dynamically connected to the material shifting driving device, one end of the outer cover (61) is connected to a material discharge port of a corresponding filling device (2), and the other end of the outer cover (61) is connected to a flared section (51) of a material discharge pipe (5).
3. The independent double-line bucket conveying and stuffing-encrusting machine according to claim 2 is characterized in that: A plurality of blades are evenly and vertically arranged on the surface of the thumbwheel (62), the blades comprising long blades (621) and short blades (622), the number of the long blades (621) and the number of the short blades (622) being the same and being respectively located on both sides of the thumbwheel (62).
4. The independent double-line bucket conveying and encrusting machine according to any one of claims 1 to 3, characterized in that: The plurality of filling devices (2) are either horizontally distributed on the frame (1) or vertically distributed on the frame (1).
5. The independent double-line bucket conveying and stuffing-encrusting machine according to claim 4 is characterized in that: A pinching device is provided between the discharge ports of the filling device (2) and the material device (3) and the conveying device (4), and a protective cover (8) is provided on the outside of the pinching device.