Intermittent polybutylene reaction kettle with cooling outside kettle

By using a combined structure of multiple gears and agitating rods in the reactor for stirring, and using a fan and cooling box for temperature control, the existing reactor is solved inadequate stirring and difficult temperature control in the polybutene reaction, and an efficient and rapid reaction process is achieved.

CN222534919UActive Publication Date: 2025-02-28SHANDONG ORIENT HONGYE CHEM
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202420436798.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-07
Publication Date
2025-02-28
Estimated Expiration
2034-03-07

AI Technical Summary

Technical Problem

It is difficult for existing reactors to achieve sufficient stirring and mixing of internal reaction substances during the polybutene reaction process, resulting in low reaction efficiency.

Method used

An intermittent polybutene reactor with cooling outside the kettle was designed, using a combined structure of multiple gears and agitating rods. The main gear and stir the main gear and stir the blades are driven by the motor to rotate. The main gear drives the auxiliary gear to rotate. The auxiliary gear drives the agitating rod to rotate on the inner wall of the barrel body, and stir the bottom of the kettle through the scraper. At the same time, the temperature is controlled by a fan and a cooling box.

Benefits of technology

The sufficient stirring of the substances inside the reactor is achieved, the reaction efficiency and rate are improved, the problem of difficulty in controlling the temperature of the existing reactor is solved, the reaction time is shortened, the cost is reduced and the product quality is stabilized.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222534919U_ABST
    Figure CN222534919U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of reaction equipment, and discloses an intermittent polybutylene reaction kettle with a kettle exterior cooling function, which comprises a base, the upper surface of the base is fixedly connected with a support table, the inside of the support table is fixedly connected with a motor, the output end of the motor is fixedly connected with a rotating shaft, and the rotating shaft is fixedly connected with the base. A rotating shaft is fixedly connected to the upper surface of the base, stirring blades are fixedly connected to the outer wall of the rotating shaft, a fixing plate is rotatably connected to the outer wall of the rotating shaft, a main gear is fixedly connected to the outer wall of the rotating shaft, a barrel body is fixedly connected to the upper surface of the base, a gear ring is fixedly connected to the interior of the barrel body, and an auxiliary gear is arranged in the gear ring. According to the reaction kettle, the main gear and the stirring blades are driven by the rotating shaft to rotate, and the main gear drives the auxiliary gears on the two sides to rotate, so that the stirring rods are driven to further stir internal substances, the effect of fully stirring and accelerating the reaction of the internal substances is achieved, the high efficiency of the reaction kettle is improved, and the reaction rate is accelerated.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of reaction equipment, in particular to an intermittent polybutene reaction kettle with external cooling function. Background Art

[0002] Reactors are equipment used for chemical reactions, usually in laboratories, industrial production or other scientific research fields. They are usually made of corrosion-resistant materials such as glass, stainless steel or special polymers to ensure that they can withstand high temperatures, high pressures or corrosive substances during the reaction process. Reactors are also required for the reaction of polybutene.

[0003] A Chinese patent document with a search announcement number of CN211216687U discloses an intermittent reactor, comprising a main body, wherein a discharge pipe, a first liquid inlet pipe, a second liquid inlet pipe and a feed pipe are fixedly sleeved at the center of the bottom of the main body, the top of one side and both sides of the top, respectively, and the middle and lower part of one side of the feed pipe is sleeved on one end of an electric telescopic rod through an axis, and the other end of the electric telescopic rod is sleeved on one side of an auxiliary rod through an axis. The intermittent reactor drives the stirring rod on the rotating plate to rotate by the operation of the motor, and utilizes the shape characteristics of the rotating plate to facilitate the first stirring disk, the second stirring disk and the stirring blade on the bottom of the stirring rod to rotate in a trumpet shape along the bottom of the inner cavity of the main body, and utilizes the loose gear and the large gear by the motor to facilitate the stirring rod to rotate, so as to facilitate the mixing of the reaction solution and the reactant more thoroughly, so that the reaction between the reaction solutions in the main body is more thorough. However, in this scheme, only one stirring rod is used for stirring, and the stirring rod cannot stir the substances around the reactor well, which easily leads to insufficient stirring inside the reactor. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes an intermittent polybutene reactor with external cooling, aiming to improve the problem that most of the existing reactors cannot fully stir and mix the reaction materials inside.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an intermittent polybutene reactor with external cooling of the reactor, comprising a base, a support platform is fixedly connected to the upper surface of the base, a motor is fixedly connected to the interior of the support platform, a rotating shaft is fixedly connected to the output end of the motor, a stirring blade is fixedly connected to the outer wall of the rotating shaft, a fixing plate is rotatably connected to the outer wall of the rotating shaft, a main gear is fixedly connected to the outer wall of the rotating shaft, a barrel body is fixedly connected to the upper surface of the base, a gear ring is fixedly connected to the interior of the barrel body, a sub-gear is arranged inside the gear ring, the main gear is meshed with the sub-gear, the gear ring is meshed with the sub-gear, the sub-gear is rotatably connected to the outer wall of the fixing plate, a fixed seat is rotatably connected to the interior of the sub-gear, a stirring rod is fixedly connected to the interior of the fixed seat, the outer wall of the stirring rod is rotatably connected to the connecting plate, a scraper is fixedly connected to the lower surface of the connecting plate, and an observation component is arranged inside the barrel body.

[0006] Furthermore, the observation assembly includes a first top cover, an outer wall of the first top cover is fixedly connected to the interior of the barrel body, the outer wall of the first top cover is fixedly connected to a hinge, the outer wall of the hinge is fixedly connected to a second top cover, the upper surface of the second top cover is fixedly connected to a handle, and the outer wall of the second top cover is slidably connected to the interior of the barrel body.

[0007] Furthermore, a fan is fixedly connected to the bottom of the outer wall of the barrel body, and an output end of the fan is fixedly connected to an air guide duct.

[0008] Furthermore, a cooling box is fixedly connected to the outer wall of the air duct, the outer wall of the cooling box is fixedly connected to the outer wall of the barrel body, and a cooling plate is arranged inside the cooling box.

[0009] Furthermore, an air vent pipe is fixedly connected to the outer wall of the air duct, a nozzle is fixedly connected to the outer wall of the air vent pipe, and the outer wall of the nozzle passes through the interior of the first top cover.

[0010] Furthermore, an air outlet pipe is fixedly connected to the outer wall of the air guide pipe, and an air guide groove is opened inside the barrel body.

[0011] Furthermore, a cooling pipe is fixedly connected to the interior of the barrel body, one end of the cooling pipe is fixedly connected to a water inlet pipe, and the other end of the cooling pipe is fixedly connected to a water outlet pipe.

[0012] Furthermore, outer walls of the water inlet pipe and the water outlet pipe penetrate into the interior of the barrel body.

[0013] The utility model has the following beneficial effects:

[0014] 1. In the utility model, the main gear and the stirring blade are first driven to rotate by the rotating shaft, and at the same time, the main gear drives the sub-gears on both sides to rotate, thereby driving the stirring rod to further stir the internal substances, thereby achieving the effect of fully stirring and accelerating the reaction of the internal substances. At the same time, the rotation of the scraper can prevent precipitation from occurring at the bottom of the kettle, solving the problem that most of the existing reactors cannot fully stir and mix the internal reaction substances, thereby improving the efficiency of the reactor and accelerating the reaction rate.

[0015] 2. In the utility model, the air is blown to the inside of the cooling box by the fan to cool it down, and then blown to the outside and inside of the barrel by the nozzle and the air outlet pipe respectively, so as to achieve the effect of controlling the temperature inside the working reactor, which solves the problem that most of the existing reactors cannot be temperature-controlled, which easily leads to a slow reaction rate, shortens the reaction time, reduces costs and stabilizes quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a three-dimensional structural schematic diagram of an intermittent polybutene reactor with external cooling proposed by the utility model;

[0017] Figure 2 This is a cross-sectional view of the internal structure of the barrel of an intermittent polybutene reactor with external cooling proposed by the utility model;

[0018] Figure 3 The utility model discloses a schematic diagram of the structure of the connecting plate part of an intermittent polybutene reactor with external cooling.

[0019] Legend:

[0020] 1. Base; 2. Support platform; 3. Motor; 4. Rotating shaft; 5. Stirring blade; 6. Fixed plate; 7. Main gear; 8. Barrel; 9. Gear ring; 10. Sub gear; 11. Connecting seat; 12. Stirring rod; 13. Connecting plate; 14. Scraper; 15. Fan; 16. Air duct; 17. Cooling box; 18. Cooling plate; 19. Ventilation duct; 20. Nozzle; 21. Air outlet duct; 22. Air guide slot; 23. Cooling pipe; 24. Water inlet pipe; 25. Water outlet pipe; 26. First top cover; 27. Hinge; 28. Second top cover; 29. ​​Handle. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Reference Figure 1-Figure 3 , the utility model provides an embodiment: an intermittent polybutene reactor with external cooling, comprising a base 1, a support platform 2 is fixedly connected to the upper surface of the base 1, a motor 3 is fixedly connected to the inside of the support platform 2, a rotating shaft 4 is fixedly connected to the output end of the motor 3, a stirring blade 5 is fixedly connected to the outer wall of the rotating shaft 4, a fixing plate 6 is rotatably connected to the outer wall of the rotating shaft 4, a main gear 7 is fixedly connected to the outer wall of the rotating shaft 4, a barrel body 8 is fixedly connected to the upper surface of the base 1, a gear ring 9 is fixedly connected to the inside of the barrel body 8, a sub-gear 10 is arranged inside the gear ring 9, the main gear 7 is meshed with the sub-gear 10, the gear ring 9 is meshed with the sub-gear 10, the sub-gear 10 is rotatably connected to the outer wall of the fixing plate 6, the sub-gear 10 is rotatably connected to the outer wall of the fixing plate 6, the fixing seat 11 is rotatably connected to the inside of the fixing seat 11, a stirring rod 12 is fixedly connected to the inside of the fixing seat 11, a connecting plate 13 is rotatably connected to the outer wall of the stirring rod 12, a scraper 14 is fixedly connected to the lower surface of the connecting plate 13, and an observation component is arranged inside the barrel body 8;

[0023] Specifically, the motor 3 is used to drive the rotating shaft 4 to rotate. In this way, not only the stirring blade 5 fixed on the outer wall of the rotating shaft 4 can rotate to perform preliminary stirring, but also the main gear 7 fixed on the rotating shaft 4 will rotate accordingly. The meshing relationship between the main gear 7 and the sub-gear 10 enables the sub-gear 10 to move with the rotation of the rotating shaft 4. The sub-gear 10 and the gear ring 9 are meshed with each other, and the fixed plate 6 plays a role in limiting the position of the sub-gear 10, ensuring the stability of stirring. The sub-gear 10 is connected to the fixing seat 11 inside. When the rotating shaft 4 rotates, the fixing seat 11 can drive the stirring rod 12 to rotate on the inner wall of the barrel 8. In this way, the stirring rod 12 can stir the material inside the barrel 8 in an all-round manner, so that the material is evenly distributed inside the barrel 8. The stirring rod 12 is connected to the scraper 14 through the connecting plate 13. The scraper 14 contacts the bottom of the barrel 8. When the stirring rod 12 rotates, the scraper 14 can effectively stir the bottom of the barrel 8. This makes the stirring process more thorough and greatly improves the efficiency of the reactor. At the same time, it not only improves the efficiency of the reaction, but also speeds up the reaction rate.

[0024] Reference Figure 1-Figure 2 The observation assembly includes a first top cover 26, the outer wall of the first top cover 26 is fixedly connected to the inside of the barrel body 8, the outer wall of the first top cover 26 is fixedly connected to a hinge 27, the outer wall of the hinge 27 is fixedly connected to a second top cover 28, the upper surface of the second top cover 28 is fixedly connected to a handle 29, and the outer wall of the second top cover 28 is slidably connected to the inside of the barrel body 8;

[0025] Specifically, by pulling the handle 29 to drive the second top cover 28 to rotate around the hinge 27, the interior of the barrel body 8 can be opened. At the same time, the first top cover 26 can provide certain support to the second top cover 28, thereby achieving the effect of being able to observe the interior of the barrel body 8.

[0026] Reference Figure 1-Figure 3 , a fan 15 is fixedly connected to the bottom of the outer wall of the barrel body 8, and an air duct 16 is fixedly connected to the output end of the fan 15; a cooling box 17 is fixedly connected to the outer wall of the cooling box 17, and the outer wall of the cooling box 17 is fixedly connected to the outer wall of the barrel body 8, and a cooling plate 18 is arranged inside the cooling box 17; an air vent 19 is fixedly connected to the outer wall of the air vent 19, and a nozzle 20 is fixedly connected to the outer wall of the nozzle 20, and the outer wall of the nozzle 20 passes through the interior of the first top cover 26; an air outlet pipe 21 is fixedly connected to the outer wall of the air duct 16, and an air guide groove 22 is provided inside the barrel body 8; a cooling pipe 23 is fixedly connected to the inside of the barrel body 8, one end of the cooling pipe 23 is fixedly connected to the water inlet pipe 24, and the other end of the cooling pipe 23 is fixedly connected to the water outlet pipe 25; the outer walls of the water inlet pipe 24 and the water outlet pipe 25 both pass through the interior of the barrel body 8;

[0027] Specifically, when the temperature inside the reactor needs to be adjusted, the fan 15 will send cold air to the vent 19 through the air duct 16. In this process, the air duct 16 will pass through the cooling box 17, so that the cooling plate 18 can be used to cool the blown air. The cooled cold air is then sprayed into the interior of the reactor through the nozzle 20. In this way, the temperature inside the reactor can be effectively controlled, avoiding the influence of too high or too low temperature on the reaction process. At the same time, this method can also reduce the reaction time, further reduce production costs, and improve product quality. In addition, the air outlet 21 fixed on the outer wall of the air duct 16 can transport part of the cold air to the air guide groove 22. A cooling pipe 23 is fixed inside the air guide groove 22, and the cooling water in the cooling pipe 23 absorbs the cold air to reduce its temperature. This ensures the stability of the temperature inside the reactor. Thereby not only improving production efficiency, but also effectively reducing energy consumption, further reducing production costs.

[0028] Working principle: When it is necessary to fully stir the material inside the barrel body 8, the output end of the motor 3 drives the shaft 4 to rotate, so that the stirring blades 5, the fixing plate 6 and the main gear 7 fixed on the outer wall of the shaft 4 can rotate at the same time, so that the stirring blades 5 can preliminarily stir the inside of the barrel body 8, and then the main gear 7 is also fixed on the shaft 4, and at the same time the main gear 7 and the sub-gear 10 are meshed with each other, and the sub-gear 10 and the gear ring 9 are also meshed with each other, so that the shaft 4 can drive the sub-gear 10 to rotate inside the gear ring 9, wherein the fixing plate 6 can limit the position of the sub-gear 10, and then the sub-gear 10 is connected to the fixing seat 11 inside, so that the fixing seat 11 can drive the stirring rod 12 to rotate on the inner wall of the barrel body 8, thereby stirring the inside of the barrel body 8, and then the stirring rod 12 is connected by the connecting plate 13 The scraper 14 allows the scraper 14 to stir the bottom of the barrel body 8, so as to achieve the effect of fully stirring and accelerating the reaction of the internal materials, improve the efficiency of the reactor, and accelerate the reaction rate. When the temperature inside the barrel body 8 needs to be regulated, air is blown from the air duct 16 to the air vent 19 through the fan 15. When the air duct 16 passes through the cooling box 17, it can be cooled by the cooling plate 18, and then the cold air is sprayed into the interior of the barrel body 8 through the nozzle 20. At the same time, the air outlet 21 fixed on the outer wall of the air duct 16 can input part of the cold air into the air guide groove 22, and the cooling pipe 23 is fixed in the air guide groove 22, so that the cold air can cool the cooling water inside the cooling pipe 23, thereby achieving the effect of controlling the temperature inside the working reactor, shortening the reaction time, reducing costs and stabilizing quality.

[0029] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An intermittent polybutene reactor with external cooling, comprising a base (1), characterized in that: The upper surface of the base (1) is fixedly connected to a support platform (2), the interior of the support platform (2) is fixedly connected to a motor (3), the output end of the motor (3) is fixedly connected to a rotating shaft (4), the outer wall of the rotating shaft (4) is fixedly connected to a stirring blade (5), the outer wall of the rotating shaft (4) is rotatably connected to a fixing plate (6), the outer wall of the rotating shaft (4) is fixedly connected to a main gear (7), the upper surface of the base (1) is fixedly connected to a barrel body (8), the interior of the barrel body (8) is fixedly connected to a gear ring (9), and the interior of the gear ring (9) is provided with a secondary gear ( 10), the main gear (7) is meshed with the sub-gear (10), the gear ring (9) is meshed with the sub-gear (10), the inner part of the sub-gear (10) is rotatably connected to the outer wall of the fixed plate (6), the inner part of the sub-gear (10) is rotatably connected to a fixed seat (11), the inner part of the fixed seat (11) is fixedly connected to a stirring rod (12), the outer wall of the stirring rod (12) is rotatably connected to a connecting plate (13), the lower surface of the connecting plate (13) is fixedly connected to a scraper (14), and an observation component is arranged inside the barrel body (8).

2. The intermittent polybutene reactor with external cooling according to claim 1, characterized in that: The observation assembly comprises a first top cover (26), the outer wall of the first top cover (26) is fixedly connected to the interior of the barrel body (8), the outer wall of the first top cover (26) is fixedly connected to a hinge (27), the outer wall of the hinge (27) is fixedly connected to a second top cover (28), the upper surface of the second top cover (28) is fixedly connected to a handle (29), and the outer wall of the second top cover (28) is slidably connected to the interior of the barrel body (8).

3. The intermittent polybutene reactor with external cooling according to claim 2, characterized in that: The bottom of the outer wall of the barrel body (8) is fixedly connected to a fan (15), and the output end of the fan (15) is fixedly connected to an air guide pipe (16).

4. The intermittent polybutene reactor with external cooling according to claim 3, characterized in that: The outer wall of the air guide pipe (16) is fixedly connected to a cooling box (17), the outer wall of the cooling box (17) is fixedly connected to the outer wall of the barrel body (8), and a cooling plate (18) is arranged inside the cooling box (17).

5. The intermittent polybutene reactor with external cooling according to claim 4, characterized in that: The outer wall of the air guide pipe (16) is fixedly connected to an air discharge pipe (19), the outer wall of the air discharge pipe (19) is fixedly connected to a nozzle (20), and the outer wall of the nozzle (20) penetrates into the interior of the first top cover (26).

6. The intermittent polybutene reactor with external cooling according to claim 5, characterized in that: An air outlet pipe (21) is fixedly connected to the outer wall of the air guide pipe (16), and an air guide groove (22) is provided inside the barrel body (8).

7. The intermittent polybutene reactor with external cooling according to claim 6, characterized in that: A cooling pipe (23) is fixedly connected inside the barrel body (8), one end of the cooling pipe (23) is fixedly connected to a water inlet pipe (24), and the other end of the cooling pipe (23) is fixedly connected to a water outlet pipe (25).

8. The intermittent polybutene reactor with external cooling according to claim 7, characterized in that: The outer walls of the water inlet pipe (24) and the water outlet pipe (25) both penetrate into the interior of the barrel body (8).

Citation Information

Patent Citations

  • Intermittent reaction kettle

    CN211216687U