Iron remover with collecting box capable of being replaced quickly
By designing a collection box that can be quickly replaced, the automatic collection and rapid replacement of materials are achieved using the chute and slider structure, solving the problem of automatic falling off of existing iron removers and improving construction efficiency and safety.
Patent Information
- Application Number
- CN202420939013.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-04-30
AI Technical Summary
When existing iron removers absorb iron-containing materials, the materials will automatically fall off, causing workers to need to collect them repeatedly, delaying the construction progress and increasing labor intensity, and at the same time pose safety hazards.
Design an iron deductor that can be quickly replaced by the collection box. Through the setting of the slide chute, slider and collection box, the material will automatically fall into the collection box when the iron deductor is suspended on the conveyor belt. After the collection box is full, it can be quickly replaced to avoid repeated collection work.
It effectively avoids workers' repeated collection of materials, saves construction progress, reduces labor intensity, and improves the automatic unloading efficiency of iron removal equipment, and reduces safety hazards to workers.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to iron removers, in particular to an iron remover with a quickly replaceable collecting box. Background Art
[0002] Iron removers are divided into flat plate magnetic separators, flat plate iron removers and other equipment. They are equipment that can generate strong magnetic field attraction. They can remove ferromagnetic impurities mixed in the material to ensure the safe and normal operation of crushers, grinders and other mechanical equipment in the conveying system. At the same time, they can effectively prevent accidents caused by large and long iron pieces scratching the conveyor belt, and can also significantly improve the grade of raw materials. According to the iron unloading method, it can be divided into manual unloading, automatic unloading and program-controlled unloading and other working modes. Due to different usage occasions and magnetic circuit structures, various series of products have been formed.
[0003] In the Chinese authorized patent announcement number CN215917780U, the iron remover includes an iron remover bracket, an iron remover fixing frame and an iron remover body. The iron remover bracket is arranged across the top of the coal conveyor belt, the height of the iron remover bracket is adjustable, the iron remover fixing frame is detachably fixed to the upper part of the iron remover bracket, and the iron remover fixing frame is located above the coal conveyor belt, the iron remover body is fixed to the iron remover fixing frame, and the iron remover body is located above the coal conveyor belt. However, during use, when the iron remover adsorbs iron-containing materials and runs out of the magnetic range, the materials will automatically fall off the iron remover, so that workers need to repeatedly collect the screened materials, which will delay the entire construction progress and increase the labor intensity of the workers. Moreover, the fallen materials will also be dangerous to the workers on one side. Therefore, it is necessary to propose an iron remover with a collection box that can be quickly replaced. Summary of the invention
[0004] The purpose of the utility model is to provide an iron remover with a quickly replaceable collecting box, so as to solve the problem proposed in the above background technology that when the iron remover adsorbs iron-containing materials and runs outside the magnetic range, the materials will automatically fall off the iron remover, so that workers need to repeatedly collect the screened materials, which will delay the entire construction progress and increase the labor intensity of the workers, and the fallen materials will also pose a certain risk to the workers on the side.
[0005] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a magnetic remover with a quickly replaceable collection box, comprising a support frame, a slide groove is provided on one side surface of the support frame, a slider is movably connected inside the slide groove, a collection box is fixedly connected to one side of the slider, a frame body is fixedly installed on the top of the support frame, a hanging ring is fixedly installed on the top of the frame body, a vertical plate is provided in front of the hanging ring, a magnet is provided inside the frame body, a fixing block is fixedly connected to one side of the magnetizer, a first fixing bolt is passed through one side of the fixing block, one end of the first fixing bolt is movably connected to the frame body, a baffle is fixedly connected to one side of the frame body, a turntable is movably connected to one side of the baffle, and a drive motor is fixedly connected to one side of the turntable.
[0006] Preferably, the collection box forms a sliding structure with the support frame through a sliding groove and a sliding block, and the sliding block is arranged in a "T"-shaped structure.
[0007] Preferably, one side of the vertical plate is movably connected to a resistance shaft, and one side of the resistance shaft is fixedly mounted with a scraper.
[0008] Preferably, the magnet is threadedly connected to the frame through a first fixing bolt, and the first fixing bolt is symmetrically arranged with respect to the central axis of the magnet.
[0009] Preferably, a connection block is provided at the lower part of the exterior of the magnet, a second fixing bolt penetrates through one side of the connection block, and one end of the second fixing bolt is movably connected to a limiting plate.
[0010] Preferably, the outside of the turntable is movably connected to a belt, one side of the inside of the belt is movably connected to a roller, and the other side of the roller is movably connected to an iron belt.
[0011] Preferably, the roller and the belt form a rotating structure, and the belt is arranged in an "O"-shaped structure.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The collection box of the iron remover can be replaced quickly. Through the setting of the chute, slider and collection box, when the iron remover is suspended above the conveyor belt and starts to work, the iron remover will directly fall into the external space after screening the magnetic minerals or iron blocks. The collection box has the advantage of having a good collection effect on the screened iron-containing minerals or iron blocks. Moreover, when the minerals or iron blocks in the collection box are full, the chute and slider can also be used to quickly replace the collection box. In this way, workers can avoid repeated collection of the screened minerals or iron blocks, thereby delaying the entire construction progress and increasing the labor intensity of workers. In addition, the fallen iron-containing minerals or iron blocks are also dangerous to the safety of workers on one side.
[0014] 2. The iron remover with a quickly replaceable collection box has a vertical plate, a resistance shaft and a scraper. When the iron remover is working, the iron-containing minerals or iron blocks that can be adsorbed by the magnetic force are adsorbed by the iron belt and run above the collection box. Under the influence of gravity, they fall into the collection box by themselves when they leave the magnetic area to achieve the purpose of self-unloading. However, the friction between some small particles of ferromagnetic substances and the iron belt generates static electricity and adheres to the surface of the iron belt and is not easy to fall off. Then, under the influence of the residual magnetic force of the iron belt itself, they rotate with the iron belt. The angle of the scraper close to the iron belt is adjusted by the resistance shaft to achieve the effect of scraping off some small particles of ferromagnetic substances remaining on the surface of the iron belt. In this way, it is avoided that workers need to remove some small particles of ferromagnetic substances attached to the surface of the iron belt, and it is also avoided that some small particles of ferromagnetic substances remain on the surface of the iron belt, which is easy to affect the effect of the ferromagnetic substances in the material being adsorbed to the belt surface, and the purpose of automatic unloading of the entire iron remover is improved.
[0015] 3. The collection box of the iron remover can be quickly replaced. Through the setting of the connecting block, the second fixing bolt and the limit plate, when the turntable drives the drum to rotate through the belt, the iron belt is rotated by the drum. During the work of screening iron-containing minerals or iron blocks, the iron-containing minerals or iron blocks may deviate from the track due to the gravity of the iron-containing minerals or iron blocks themselves. The limit plate is located on the periphery of the iron belt, which can well limit the running track of the iron belt during work, avoiding the need for the iron remover to stop construction and repeatedly correct the running track of the iron belt because the running track of the iron belt deviates from the original design route. The advantage of this is that the running track of the iron belt is limited, unnecessary operating steps are saved for workers, and the screening efficiency of the entire iron remover is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the collection box of the utility model;
[0018] Figure 3 This is a schematic diagram of the scraper structure of the utility model;
[0019] Figure 4 This is a schematic diagram of the structure of the limit plate of the utility model;
[0020] Figure 5 This is a schematic diagram of the turntable structure of the utility model.
[0021] In the figure: 1. support frame; 2. slide groove; 3. slider; 4. collection box; 5. frame; 6. hanging ring; 7. vertical plate; 8. resistance shaft; 9. scraper; 10. magnet; 11. fixing block; 12. first fixing bolt; 13. connecting block; 14. second fixing bolt; 15. limit plate; 16. baffle; 17. turntable; 18. driving motor; 19. belt; 20. roller; 21. iron belt. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-5 The utility model provides a technical solution: a magnetic separator with a quickly replaceable collecting box, comprising a support frame 1, a slide groove 2 is provided on one side surface of the support frame 1, a slider 3 is movably connected inside the slide groove 2, a collecting box 4 is fixedly connected to one side of the slider 3, the collecting box 4 forms a sliding structure with the support frame 1 through the slide groove 2 and the slider 3, the slider 3 is a "T"-shaped structure, the collecting box 4 has the advantage of having a good collection effect on the screened iron-containing minerals or iron blocks, and when the minerals or iron blocks in the collecting box 4 are full, the collecting box 4 can also be quickly replaced through the slide groove 2 and the slider 3;
[0024] A frame body 5 is fixedly installed above the support frame 1, a hanging ring 6 is fixedly installed above the frame body 5, a vertical plate 7 is arranged in front of the hanging ring 6, a resistance shaft 8 is movably connected to one side of the vertical plate 7, and a scraper 9 is fixedly installed on one side of the resistance shaft 8. Static electricity is generated by friction between some small-grained ferromagnetic materials and the iron belt 21, and they are adhered to the surface of the iron belt 21 and are not easy to fall off. The advantage of the scraper 9 is that it plays a role in scraping off some small-grained ferromagnetic materials remaining on the surface of the iron belt 21;
[0025] A magnetizer 10 is arranged inside the frame 5, and the magnetizer 10 is threadedly connected to the frame 5 by a first fixing bolt 12. The first fixing bolt 12 is symmetrically arranged with the central axis of the magnetizer 10. The magnetizer 10 is fixed inside the frame 5 by the first fixing bolt 12, so that the entire magnetizer 10 has stability, and it is also convenient for the subsequent magnetizer 10 to directly disassemble the first fixing bolt 12 if a failure occurs to achieve the purpose of convenient maintenance. A connecting block 13 is arranged below the outside of the magnetizer 10, and a second fixing bolt 14 is penetrated on one side of the connecting block 13. One end of the second fixing bolt 14 is movably connected to a limiting plate 15. The iron belt 21 drives the material to run because it absorbs the iron-containing material. Under the influence of gravity, the phenomenon of deviating from the track may occur, and the limiting plate 15 limits the running track of the iron belt 21 during work, thereby preventing the iron belt 21 from deviating from the original design route due to its own running track;
[0026] A fixing block 11 is fixedly connected to one side of the magnetizer 10, a first fixing bolt 12 is passed through one side of the fixing block 11, one end of the first fixing bolt 12 is movably connected to the frame 5, a baffle 16 is fixedly connected to one side of the frame 5, a turntable 17 is movably connected to one side of the baffle 16, a driving motor 18 is fixedly connected to one side of the turntable 17, a belt 19 is movably connected to the outside of the turntable 17, a roller 20 is movably connected to the inner side of the belt 19, and an iron belt 21 is movably connected to the other side of the roller 20. The driving motor 18 drives the belt 19 through the turntable 17, and the belt 19 drives the roller 20. Such a transmission method can effectively save energy, and the transmission method is simple, which is convenient for subsequent maintenance by staff. The roller 20 and the belt 19 constitute a rotating structure, and the belt 19 is arranged in an "O"-shaped structure. The structure of the roller 20 and the belt 19 is simple and the price cost of the belt 19 itself is low, which also reduces the cost of the entire device. If the subsequent belt 19 fails, it is also convenient for maintenance personnel to replace it.
[0027] Working principle: first, turn on the external power supply and turn on the switch of the driving motor 18. The driving motor 18 drives the belt 19 to rotate through the turntable 17. The belt 19 drives the iron belt 21 to start rotating through the roller 20. Then, the scraper 9 is adjusted to an angle close to the iron belt 21 through the resistance shaft 8 on the vertical plate 7. After the adjustment, the entire iron remover is hung on the material to be screened through the hanging rings 6 on both sides of the frame 5, and then the material screening work is started. The magnetizer 10 is fixed in the frame 5 through the combination of the fixing block 11 and the first fixing bolt 12. The magnetizer 10 releases the magnetic force on the iron belt 21, and then the iron-containing minerals or iron blocks are magnetically adsorbed on the iron belt 21. The iron-containing minerals or iron blocks move forward with the iron belt 21. When leaving the magnetic range of the magnetizer 10, the iron-containing minerals or iron blocks are automatically unloaded due to the influence of gravity and fall into the collection box 4 on one side of the support frame 1. Then, some small particles of ferromagnetic substances and the iron belt 21 generate static electricity due to friction and adhere to the surface of the iron belt 21, which is not easy to be removed. The scraper 9 on the support frame 1 is pulled out of the way and the scraper 9 on the support frame 1 is pulled out of the way to remove the iron material from the conveyor 21. The scraper 9 on the support frame 1 is pulled out of the way to remove the iron material from the conveyor 21. The scraper 9 on the support frame 1 is pulled out of the way to remove the iron material from the conveyor 21.
[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An iron remover with a quickly replaceable collection box, characterized in that: The invention comprises a support frame (1), wherein a slide groove (2) is provided on one side surface of the support frame (1), a slider (3) is movably connected inside the slide groove (2), a collection box (4) is fixedly connected to one side of the slider (3), a frame body (5) is fixedly installed above the support frame (1), a hanging ring (6) is fixedly installed above the frame body (5), a vertical plate (7) is arranged in front of the hanging ring (6), a magnet (10) is arranged inside the frame body (5), a fixing block (11) is fixedly connected to one side of the magnet (10), a first fixing bolt (12) is passed through one side of the fixing block (11), one end of the first fixing bolt (12) is movably connected to the frame body (5), a baffle (16) is fixedly connected to one side of the frame body (5), a turntable (17) is movably connected to one side of the baffle (16), and a drive motor (18) is fixedly connected to one side of the turntable (17).
2. The iron remover with a quickly replaceable collecting box according to claim 1, characterized in that: The collection box (4) forms a sliding structure with the support frame (1) via a sliding groove (2) and a sliding block (3), and the sliding block (3) is arranged in a "T"-shaped structure.
3. The iron remover with a quickly replaceable collecting box according to claim 1, characterized in that: One side of the vertical plate (7) is movably connected to a resistance shaft (8), and one side of the resistance shaft (8) is fixedly mounted with a scraper (9).
4. The iron remover with a quickly replaceable collecting box according to claim 1, characterized in that: The magnetizer (10) is threadedly connected to the frame (5) via a first fixing bolt (12), and the first fixing bolt (12) is symmetrically arranged with respect to the central axis of the magnetizer (10).
5. The iron remover with a quickly replaceable collecting box according to claim 1, characterized in that: A connecting block (13) is provided at the lower part of the outside of the magnetizer (10), a second fixing bolt (14) passes through one side of the connecting block (13), and one end of the second fixing bolt (14) is movably connected to a limiting plate (15).
6. The iron remover with a quickly replaceable collecting box according to claim 1, characterized in that: The outside of the rotating disk (17) is movably connected to a belt (19), one side of the inside of the belt (19) is movably connected to a roller (20), and the other side of the roller (20) is movably connected to an iron belt (21).
7. The iron remover with a quickly replaceable collecting box according to claim 6, characterized in that: The roller (20) and the belt (19) form a rotating structure, and the belt (19) is arranged in an "O"-shaped structure.