Blowing type material removing device
By designing a blow-type material removal device, the online defect detection and rapid removal of drugs are achieved using image acquisition and blow-out components, solving the problem of low defect detection efficiency in drug production and improving production quality and efficiency.
Patent Information
- Application Number
- CN202421282928.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-06
AI Technical Summary
During the production process, drugs are prone to defects such as dirt, black spots, sticky foreign matter on the surface, and drug deformation. Traditional sampling and testing methods cannot meet the high-quality production requirements of drug manufacturers and affect production efficiency.
A blow-type material removal device is designed, including a mounting frame, an adjustment mechanism and a blow-off component. The image acquisition device is used to detect material defects online, and the blow-off component blows and removes unqualified materials to realize online defect detection and material separation of materials.
It improves the quality and production efficiency of materials, realizes online defect detection and rapid removal of materials, simplifies operations, and reduces employment costs.
Smart Images

Figure CN222535598U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of drug detection, in particular to an air-blowing material removal device. Background Art
[0002] During the production process of drugs such as soft capsules, due to the production process, there will be defects such as dirt, black spots, sticky foreign matter on the surface, and deformation of drugs. These defects seriously affect the quality of drugs, and may even cause pharmaceutical companies to be reported by the market or even punished by regulators. For individuals, it will also pose a certain threat to health. The traditional sampling and testing method of drugs can no longer meet the high-quality production requirements of drug manufacturers. The traditional sampling method will not only cost manufacturers more labor costs, but also affect production efficiency due to the personal ability of the sampling personnel. Utility Model Content
[0003] In view of the deficiencies in the prior art, the utility model provides an air-blowing material rejecting device, in which an image acquisition device is arranged above the material, and then qualified and unqualified materials are separated. The utility model has ingenious structural design and quick operation, improves the separation efficiency, improves the material processing quality, is conducive to the online defect detection of the material, improves the production quality, and improves the production efficiency.
[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0005] The utility model provides an air-blowing material rejecting device, comprising a mounting frame, wherein the mounting frame is provided with an adjusting mechanism, wherein the adjusting mechanism is provided with a plurality of air-blowing components arranged in parallel, and the material is transported to the rejecting device by a transport mechanism, wherein the adjusting mechanism is used to adjust the position of the air-blowing component so that the air-blowing component is aligned with the bottom of the material, and the air-blowing component blows the material so that the material is upwardly separated from the transport mechanism.
[0006] Wherein, the adjustment mechanism comprises an adjustment bracket and an adjustment movable bracket, the adjustment bracket is connected to the mounting bracket, the adjustment movable bracket is slidably connected to the adjustment bracket, and the blowing assembly is installed on the adjustment movable bracket;
[0007] The adjustment mechanism also includes an adjustment locking member for locking the adjustment bracket and the adjustment movable bracket.
[0008] Among them, the adjustment bracket is provided with an adjustment support block with an arc-shaped upper end, the adjustment movable bracket is provided with an adjustment movable block, the adjustment movable block is slidably matched with the adjustment support block, and the adjustment locking piece is used to lock the adjustment movable block and the adjustment support block.
[0009] The adjusting support block is provided with an adjusting slot, the adjusting movable block is provided with an adjusting hole, and the inner end of the adjusting locking piece passes through the adjusting slot and is threadedly connected in the adjusting hole.
[0010] Wherein, the mounting frame comprises two vertical poles arranged in parallel and a mounting plate mounted on the vertical poles, the mounting plate is provided with a mounting bottom plate, and the adjusting bracket is connected to the mounting bottom plate.
[0011] Among them, it also includes the unqualified material box, and the blowing component blows air to the unqualified material, so that the material falls into the unqualified material box after leaving the transportation mechanism.
[0012] Among them, the bottom of the unqualified material box is connected to the qualified material box, and the qualified material box is provided with a material guiding channel, and the qualified materials fall into the material guiding channel after leaving the transportation mechanism.
[0013] Wherein, the bottom end of the unqualified material box is connected to a discharge port, and the discharge port is located on the side of the bottom end of the material guiding channel.
[0014] Beneficial effects of the utility model:
[0015] In actual application, an image acquisition device is arranged above the material, which is conducive to realizing online defect detection of the material, improving production quality and improving production efficiency. When the material is unqualified after inspection, the blowing component is started to blow the material upward and separate from the transportation mechanism, thereby removing the material; when the material is qualified, the blowing component is not started, and the material falls naturally after separating from the transportation mechanism. The structure is simple, the installation is convenient, the material separation is convenient, the structural design is ingenious, the operation is quick, the material separation efficiency is improved, and the material processing quality is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of the air-blowing material removal device.
[0017] Figure 2 Schematic diagram of the movement process of qualified materials and unqualified materials.
[0018] Figure 3 Schematic diagram of the explosion structure of the regulating mechanism.
[0019] Figure 4 This is a schematic diagram of the movement process of qualified materials.
[0020] Figure 5 for Figure 3 Enlarged view of point A in .
[0021] Figure 6 It is a three-dimensional structural diagram of the unqualified material box and the qualified material box.
[0022] 01. Transport mechanism; 02. Support shaft;
[0023] 1. Mounting frame; 11. Vertical pole; 12. Mounting plate; 121. Mounting base plate;
[0024] 2. Adjustment mechanism;
[0025] 21. Adjust the bracket; 22. Adjust the movable frame; 23. Adjust the locking piece;
[0026] 211, adjusting the support block; 221, adjusting the moving block;
[0027] 2111, adjustment slot; 2211, adjustment hole;
[0028] 3. Blowing assembly;
[0029] 4. Unqualified material box; 41. Discharge port;
[0030] 5. Qualified product box; 51. Material guide channel. DETAILED DESCRIPTION
[0031] To facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with examples and drawings. Specific implementation methods of the present invention will be described below. It should be pointed out that in the specific description of these implementation methods, in order to provide a concise description, this specification cannot provide a detailed description of all features of the actual implementation methods.
[0032] refer to Figures 1 to 6 As shown, the utility model provides an air-blowing material removal device, including a mounting frame 1, the mounting frame 1 is equipped with an adjusting mechanism 2, the adjusting mechanism 2 is equipped with a plurality of air-blowing components 3 arranged in parallel, the material is transported to the removal device by a transport mechanism 01, the adjusting mechanism 2 is used to adjust the position of the air-blowing component 3 so that the air-blowing component 3 is aligned with the bottom of the material, and the air-blowing component 3 blows the material so that the material separates upward from the transport mechanism 01.
[0033] refer to Figure 2 As shown, in this embodiment, the material can be a medicine, which can be a cylindrical, elliptical, spherical or other structural medicine, such as a soft capsule; the transportation mechanism 01 is a conveyor chain mechanism, and each chain link is connected to a support shaft 02. The material is placed at the top of the gap between two adjacent support shafts 02, and the support shafts 02 are driven to move synchronously through the conveyor chain mechanism, so that the material moves synchronously.
[0034] In actual application, the mounting frame 1 is installed on the inner side of the conveyor chain mechanism, and the adjusting mechanism 2 is installed at the discharge end of the conveyor chain mechanism, so as to facilitate the installation of the blowing component 3 between the two adjacent supporting shafts 02 at the discharge end of the transport mechanism 01. By setting the adjusting mechanism 2, the blowing component 3 can be adjusted at any circumferential angle, and the front end of the blowing component 3 can correspond to the gap between the two adjacent supporting shafts 02, so as to effectively align the blowing component 3 with the bottom of the material; an image acquisition device is arranged above the material, which is conducive to realizing online defect detection of the material, improving production quality, and improving production efficiency. Figure 4 As shown, when the material after inspection is unqualified, the blowing component 3 is started to blow the material upward and away from the transport mechanism 01, so that the material is removed. The blowing component 3 is an air nozzle, which is a prior art and will not be described in detail; Figure 1 , 2 As shown, when the material is qualified, the blowing component 3 is not started, and the material falls naturally after leaving the transport mechanism 01. The structure is simple, the blowing component 3 is easy to install, and it is convenient for material separation. The structural design is ingenious, the operation is fast, the material separation efficiency is improved, and the material processing quality is improved.
[0035] refer to Figure 3 , 5 As shown, in this embodiment, the adjusting mechanism 2 includes an adjusting bracket 21 and an adjusting movable bracket 22, the adjusting bracket 21 is connected to the mounting bracket 1, the adjusting movable bracket 22 is slidably connected to the adjusting bracket 21, and the blowing assembly 3 is installed on the adjusting movable bracket 22; the adjusting mechanism 2 also includes an adjusting locking member 23 for locking the adjusting bracket 21 and the adjusting movable bracket 22; in actual application, the adjusting movable bracket 22 slides on the adjusting bracket 21, driving the blowing assembly 3 to change position synchronously, and then the adjusting bracket 21 and the adjusting movable bracket 22 are locked by the locking adjusting member, so as to fine-tune the blowing assembly 3, which is conducive to adapting to different installation angles and improving the versatility of the blowing assembly 3.
[0036] refer to Figure 4 , 5 As shown, in this embodiment, the adjusting bracket 21 is provided with an adjusting support block 211 with an arc-shaped structure at the upper end, and the adjusting movable bracket 22 is provided with an adjusting movable block 221, and the adjusting movable block 221 is slidably matched with the adjusting support block 211, and the adjusting locking member 23 is used to lock the adjusting movable block 221 and the adjusting support block 211; in actual application, the adjusting support block 211 is installed at the discharge end of the conveying chain mechanism, and the adjusting movable block 221 slides on the adjusting support block 211. When the position of the adjusting movable block 221 is determined, the adjusting locking member 23 is used to lock the adjusting movable block 221 and the adjusting support block 211, thereby stabilizing the blowing component 3.
[0037] refer to Figure 5As shown, in this embodiment, the adjusting support block 211 is provided with an adjusting groove 2111, and the adjusting movable block 221 is provided with an adjusting hole 2211, and the inner end of the adjusting locking piece 23 passes through the adjusting groove 2111 and is threadedly connected to the adjusting hole 2211; in actual application, the adjusting movable block 221 is driven to slide on the adjusting support block 211, so that the adjusting hole 2211 corresponds to the adjusting groove 2111 and is internally connected, and when the position of the adjusting movable block 221 is determined, the inner end of the adjusting locking piece 23 passes through the adjusting groove 2111 and is threadedly connected to the adjusting hole 2211, and the adjusting locking piece 23 is a locking screw, which can effectively lock the blowing component 3 and effectively adjust the blowing component 3; specifically, the adjusting groove 2111 is an arc structure, and the angle of the adjusting groove 2111 is 10-60°, which is convenient for meeting the adjustment requirements within a certain angle range and improving the versatility of the rejection device.
[0038] refer to Figure 1 As shown, in this embodiment, the mounting frame 1 includes two vertical poles 11 arranged in parallel and a mounting plate 12 installed on the vertical poles 11, the mounting plate 12 is provided with a mounting base plate 121, and the adjusting bracket 21 is connected to the mounting base plate 121; in actual application, the two ends of the mounting plate 12 are respectively sleeved on the two vertical poles 11, the mounting base plate 121 is installed on the mounting plate 12, the adjusting bracket 21 is installed on the mounting base plate 121, and the adjusting bracket 21 is supported by the vertical poles 11. The adjusting bracket 21 has a stable structure, a compact structure, and is easy to install.
[0039] refer to Figure 1 , 6 As shown, in this embodiment, the unqualified material box 4 is also included. The blowing component 3 blows air on the unqualified material, so that the material falls into the unqualified material box 4 after leaving the transportation mechanism 01. The unqualified material is smoothly collected by the set unqualified material box 4, which is conducive to centralized collection.
[0040] refer to Figure 6 As shown, in this embodiment, the bottom of the unqualified material box 4 is connected to a qualified material box 5, and the qualified material box 5 is provided with a material guiding channel 51. The qualified material falls into the material guiding channel 51 after leaving the transportation mechanism 01; in actual application, the qualified material moves to the end of the transportation mechanism 01 and falls into the material guiding channel 51 under the action of gravity, and moves smoothly into the material guiding channel 51. Different types of materials are smoothly guided through the unqualified material box 4 and the material guiding channel 51, and the material separation is convenient.
[0041] refer to Figure 1 , 6As shown, in this embodiment, the bottom end of the unqualified material box 4 is connected to a discharge port 41, and the discharge port 41 is located on the side of the bottom end of the material guide channel 51. By setting the discharge port 41 and the material guide channel 51, the discharge ends of the unqualified material and the qualified material are not located on the same side, which is convenient for accurately distinguishing the materials and facilitating the subsequent classification processing of the materials.
[0042] The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Although the utility model is disclosed as a preferred embodiment as above, it is not used to limit the utility model. Any technician familiar with this profession can make some changes or modifications to equivalent embodiments of equivalent changes by using the technical content disclosed above without departing from the scope of the technical solution of the utility model. However, any simple modification, equivalent change and modification made to the above embodiments according to the technology of the utility model, which does not depart from the content of the technical solution of the utility model, belongs to the scope of the technical solution of the utility model.
Claims
1. An air-blowing material removal device, characterized in that: The invention comprises a mounting frame (1), wherein the mounting frame (1) is equipped with an adjusting mechanism (2), wherein the adjusting mechanism (2) is equipped with a plurality of blowing assemblies (3) arranged in parallel, wherein the adjusting mechanism (2) is used to adjust the position of the blowing assemblies (3) so that the blowing assemblies (3) are aligned with the bottom of the material, and the blowing assemblies (3) blow the material so that the material is separated from the transport mechanism (01) upward.
2. The air-blowing material removal device according to claim 1, characterized in that: The adjusting mechanism (2) comprises an adjusting bracket (21) and an adjusting movable bracket (22), wherein the adjusting bracket (21) is connected to the mounting bracket (1), the adjusting movable bracket (22) is slidably connected to the adjusting bracket (21), and the blowing assembly (3) is mounted on the adjusting movable bracket (22); The adjustment mechanism (2) also includes an adjustment locking member (23) for locking the adjustment bracket (21) and the adjustment movable bracket (22).
3. The air-blowing material removal device according to claim 2 is characterized in that: The adjusting bracket (21) is provided with an adjusting support block (211) with an arc-shaped upper end, the adjusting movable bracket (22) is provided with an adjusting movable block (221), the adjusting movable block (221) is slidably matched with the adjusting support block (211), and the adjusting locking member (23) is used for locking the adjusting movable block (221) and the adjusting support block (211).
4. The air-blowing material removal device according to claim 3 is characterized in that: The adjusting support block (211) is provided with an adjusting groove (2111), the adjusting movable block (221) is provided with an adjusting hole (2211), and the inner end of the adjusting locking member (23) passes through the adjusting groove (2111) and is threadedly connected to the adjusting hole (2211).
5. The air-blowing material removal device according to claim 2, characterized in that: The mounting frame (1) comprises two vertical poles (11) arranged in parallel and a mounting plate (12) mounted on the vertical poles (11); the mounting plate (12) is provided with a mounting base plate (121); and the adjustment bracket (21) is connected to the mounting base plate (121).
6. The air-blowing material removal device according to claim 1, characterized in that: It also includes a non-conforming material box (4), wherein the blowing component (3) blows air at the non-conforming material, so that the material falls into the non-conforming material box (4) after leaving the transport mechanism (01).
7. The air-blowing material removal device according to claim 6, characterized in that: The bottom of the unqualified material box (4) is connected to a qualified material box (5), and the qualified material box (5) is provided with a material guide channel (51). After the qualified materials are separated from the transport mechanism (01), they fall into the material guide channel (51).
8. The air-blowing material removal device according to claim 7, characterized in that: The bottom end of the unqualified material box (4) is connected to a discharge port (41), and the discharge port (41) is located on the side of the bottom end of the material guide channel (51).