Clamping device for fixing irregular sample for wire cutting machine
By designing an adjustable clamping device including clamping base, pallet, connecting column, compression bolt and slide rod, the problem of traditional wire cutting machines being difficult to adapt to irregular samples is solved, and an efficient and accurate cutting process is achieved, which is suitable for a variety of manufacturing fields.
Patent Information
- Application Number
- CN202421507980.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The clamping device of traditional wire cutting machines is difficult to adapt to the multi-deformed shape and size of irregular samples, resulting in low cutting accuracy, low efficiency and unstable quality.
A clamping device including a clamping base, clamping pallet, connecting post, compression bolt and slide rod is designed to fix irregular specimens through an adjustable clamping method to ensure their stability and accuracy during the cutting process.
The device can effectively fix irregular samples, improve cutting efficiency and accuracy, reduce operation difficulty and maintenance costs, and is suitable for metal processing, automobile manufacturing, etc. in various fields.
Smart Images

Figure CN222536503U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sample clamping, in particular to a clamping device for fixing irregular samples used in a wire cutting machine. Background Art
[0002] Wire cutting machine is one of the important processing equipment in modern manufacturing industry, which is widely used in precision cutting of various materials such as metal, plastic, ceramic, etc. Wire cutting technology is favored for its high precision and high flexibility, especially when processing complex shapes or irregular samples. However, for the processing of irregular samples, the traditional clamping device of wire cutting machine is often difficult to adapt to the changing shapes and sizes. Incorrect selection of the clamping device of wire cutting machine and loose clamping may lead to the scrapping of workpieces. It is very important to choose the right clamping device.
[0003] With the development of industrial automation and precision manufacturing, the requirements for wire cutting machine clamping devices are getting higher and higher. The wire cutting clamps currently used in the market are generally the pressure plate clamps that come with the machine tool. They have a simple structure and are only suitable for clamping relatively regular specimens. Although some specially designed clamping devices can adapt to irregular specimens, they are often complex in structure, expensive, and the adjustment process is cumbersome, which is not conducive to rapid production change and efficient production.
[0004] In recent years, in order to solve the above problems, some new clamping device design schemes have emerged in the industry. These schemes attempt to improve the adaptability to irregular specimens by improving the design of the clamping mechanism. For example, the use of adjustable clamping arms, flexible clamping materials, or automatic adjustment systems based on machine vision and other technical means. The development of these technologies has improved the processing capabilities of wire cutting machines for irregular specimens to a certain extent, but there are still problems such as limited adaptability, complex operation, or high cost, which cannot fully meet the needs of modern precision manufacturing. Therefore, the development of a new type of wire cutting machine clamping device suitable for irregular specimens, which can not only ensure processing accuracy and efficiency, but also reduce costs and operating difficulties, has become a problem that needs to be solved urgently in the current field of wire cutting technology.
[0005] The Chinese patent application with publication number CN206561284U was submitted by Tu Yingming et al., and relates to a clamping device for a metallographic sample cutting machine. The device includes a pad, a base, a left fixed clamping end, a right fixed clamping end, a left movable clamping end, a right movable clamping end, a locking device, and a jacking device, wherein each clamping end has neatly arranged elastic units, and each unit can independently perform reciprocating linear motion under the action of its own contact spring. This design changes the surface clamping or line clamping of the traditional cutting machine clamping device into point clamping, realizing multi-point contact to adapt to the maximum fitting of irregular sample surfaces, solve the problem of difficult or loose clamping of irregularly shaped samples, or even the sample flying out at the moment of cutting, and eliminate potential safety hazards. However, it still has the following technical problems: although effective clamping of irregular samples is achieved, the complexity of the device may lead to increased maintenance costs and increased difficulty in operation, and under extreme working conditions, the reliability of multi-point contact may be affected, resulting in unstable clamping effect.
[0006] The Chinese patent document with publication number CN215091184U discloses a clamping device for a CNC wire cutting machine tool, which includes a machine tool, a combination clamping plate is arranged on both sides of the top of the machine tool, a movable clamping block is arranged in the combination clamping plate, and a smart lock is arranged on the two side walls outside the movable clamping block, and the smart lock is composed of a permanent magnet, a limit spring, an electromagnet, a sleeve and a power supply system. Although the device has a sample clamping function, the device is applicable to limited samples, and in the actual cutting process, the CNC system cannot accurately identify the shape and size of the sample, and it is difficult for the pressure plate clamp to fix irregular samples.
[0007] Therefore, the utility model provides a clamping device for fixing irregular samples for a wire cutting machine, which can fix and clamp irregular samples, and has important practical application value for improving cutting accuracy and cutting efficiency and ensuring cutting quality.
[0008] The disclosure of the above background technology content is only used to assist in understanding the concept and technical solution of the utility model. It does not necessarily belong to the prior art of this patent application. In the absence of clear evidence that the above content has been disclosed on the filing date of this patent application, the above background technology should not be used to evaluate the novelty and creativity of the present application. Utility Model Content
[0009] The utility model aims to provide a clamping device for fixing irregular samples for a wire cutting machine, so as to solve the technical problem that the pressure plate clamp in the prior art is difficult to fix the irregular samples, resulting in low cutting accuracy, great difficulty, low efficiency, and even affecting the cutting quality.
[0010] To this end, the utility model proposes a clamping device for fixing irregular specimens for a wire cutting machine, comprising a clamping base, a clamping support plate, and a connecting column between the clamping base and the clamping support plate; a first clamping bolt is provided on one side of the clamping base, and a fixed clamp and a movable clamp are provided on the clamping support plate, and the fixed clamp and the movable clamp are horizontally opposite to each other and are respectively connected by a second clamping bolt; a sliding rod is also provided below the movable clamp, and limit points are provided at both ends of the sliding rod, and the sliding rod and the limit points are located below the second clamping bolt.
[0011] Preferably, the bolt head of the first clamping bolt is in the shape of a gold ingot, and the bolt tail is in the shape of a disc.
[0012] Preferably, the first clamping bolt is threadedly connected to the clamping base.
[0013] Preferably, the connecting column is a cylinder.
[0014] Preferably, the connecting column fixedly connects the clamping base and the clamping support plate into a whole.
[0015] Preferably, the head of the second clamping bolt is in the shape of a gold ingot.
[0016] Preferably, two fixing clamps are provided.
[0017] Preferably, two movable clamps are provided.
[0018] Preferably, two second clamping bolts are provided.
[0019] Preferably, the two second clamping bolts are not on the same horizontal plane, one is located above and the other is located below.
[0020] The beneficial effects of the utility model compared with the prior art include:
[0021] 1. The utility model can fix and clamp irregular samples, improve the cutting efficiency of the samples, and ensure the cutting quality;
[0022] 2. The utility model can be applied to various fields including metal processing, automobile manufacturing, aerospace, etc. due to its strong adaptability and high precision of fixing method;
[0023] 3. The utility model has the advantages of simple structure, convenient use, firm clamping and high utilization rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a front view of the clamping device structure of the utility model;
[0025] Figure 2 It is a top view of the clamping device structure of the utility model. DETAILED DESCRIPTION
[0026] In conjunction with the accompanying drawings, non-limiting and non-exclusive embodiments will be described below, wherein the same reference numerals represent the same components unless otherwise specifically stated. It should be emphasized that the following description is merely exemplary and is not intended to limit the scope of the present utility model and its application.
[0027] See also Figure 1-2 The present embodiment provides a clamping device for fixing irregular specimens for a wire cutting machine, specifically comprising a clamping base 1, a clamping support plate 2, and a connecting column 3 between the clamping base 1 and the clamping support plate 2, wherein the connecting column 3 fixes the clamping base 1 and the clamping support plate 2 into a whole, and the connecting column 3 is a cylinder; a first clamping bolt 4 is provided on one side of the clamping base 1, wherein the bolt head of the first clamping bolt 4 is in the shape of a gold ingot, and the bolt tail is in the shape of a disc, and the first clamping bolt 4 is threadedly connected to the clamping base 1, and tightening the first clamping bolt 4 can fix the clamping base 1 on the pressure plate fixture of the wire cutting machine; a clamping support plate 2 is provided on the clamping base 2, and a clamping bolt 4 is provided on the clamping base 2; There are two fixed clamps 5 and two movable clamps 6, which are horizontally opposite to each other and are connected by second clamping bolts 7 respectively. The bolt head of the second clamping bolt 7 is in the shape of a gold ingot. There are two second clamping bolts 7 and they are not in the same horizontal plane, one is on the top and the other is on the bottom. A sliding rod 8 is also provided under the two movable clamps 6, and the movable clamp 6 can be moved on the sliding rod 8. Limiting points 9 are provided at both ends of the sliding rod 8. The position of the movable clamp 6 can be adjusted by the sliding rod 8 according to the size of the irregular sample, and the second clamping bolt 7 is tightened to fix the sample on the clamping device.
[0028] When the clamping device for fixing irregular samples for a wire cutting machine of the utility model is in use, the sample is placed in the four clamping openings and the second clamping bolt 7 is tightened to fix the sample. Then the clamping base 1 is put on the pressure plate fixture of the wire cutting machine and fixed by tightening the first clamping bolt 4, which can effectively prevent the sample from moving and ensure the cutting quality.
[0029] Although exemplary embodiments of the present invention have been described and described, it should be understood by those skilled in the art that various changes and substitutions may be made thereto without departing from the spirit of the present invention. In addition, many modifications may be made to adapt specific situations to the teachings of the present invention without departing from the central concept of the present invention described herein. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but the present invention may also include all embodiments and their equivalents that fall within the scope of the present invention.
Claims
1. A clamping device for fixing irregular specimens for a wire cutting machine, characterized in that: It comprises a clamping base (1), a clamping support plate (2), and a connecting column (3) between the clamping base (1) and the clamping support plate (2); a first clamping bolt (4) is provided on one side of the clamping base (1), a fixed clamp (5) and a movable clamp (6) are provided on the clamping support plate (2), the fixed clamp (5) and the movable clamp (6) are horizontally opposite and respectively connected by a second clamping bolt (7); a sliding rod (8) is also provided below the movable clamp (6), and limit points (9) are provided at both ends of the sliding rod (8), and the sliding rod (8) and the limit points (9) are located below the second clamping bolt (7).
2. The clamping device for fixing an irregular sample for a wire cutting machine according to claim 1, characterized in that: The bolt head of the first clamping bolt (4) is in the shape of a gold ingot.
3. The clamping device for fixing an irregular sample for a wire cutting machine according to claim 1, characterized in that: The bolt tail of the first clamping bolt (4) is in the shape of a disc.
4. The clamping device for fixing an irregular sample for a wire cutting machine according to claim 1, characterized in that: The first clamping bolt (4) is threadedly connected to the clamping base (1).
5. The clamping device for fixing irregular samples for a wire cutting machine according to claim 1, characterized in that: The connecting column (3) is a cylinder.
6. The clamping device for fixing irregular specimens for a wire cutting machine according to claim 1, characterized in that: The connecting column (3) fixedly connects the clamping base (1) and the clamping support plate (2) into a whole.
7. The clamping device for fixing irregular specimens for a wire cutting machine according to claim 1, characterized in that: The fixing clamping openings (5) are provided with two.
8. The clamping device for fixing irregular samples for a wire cutting machine according to claim 1, characterized in that: The movable clamping openings (6) are provided with two.
9. The clamping device for fixing irregular specimens for a wire cutting machine according to claim 1, characterized in that: Two second clamping bolts (7) are provided.
10. The clamping device for fixing irregular samples for a wire cutting machine according to claim 9, characterized in that: The two second clamping bolts (7) are not on the same horizontal plane, one is located at the top and the other is located at the bottom.
Citation Information
Patent Citations
Metallographic sample cutting machine clamping device
CN206561284U
Clamping device of numerical control linear cutting machine tool
CN215091184U