Assembly line structure for improving production efficiency of remote controller

Abstract

The utility model provides an assembly line structure for improving the production efficiency of a remote controller, which comprises an assembly line, a first shell buckling machine, a first manipulator, a first key testing machine, a first silk-screen appearance detection device, a second shell buckling machine, a second manipulator, a second key testing machine and a second silk-screen appearance detection device, the assembly line comprises a main assembly line and an auxiliary assembly line; the first shell buckling machine and the second shell buckling machine are arranged at the front end of the main assembly line and the front end of the auxiliary assembly line in a staggered mode and arranged on the two side edges of the same operation station. The first manipulator is arranged between the first shell buckling machine and the first key testing machine, and the second manipulator is arranged between the second shell buckling machine and the second key testing machine. According to the utility model, the overall structure and layout of the assembly line are optimized, so that the production efficiency of the remote controller is effectively improved, the equipment volume and occupied area are reduced, and the labor cost required in the production process is saved.

Description

Technical Field

[0001] The utility model relates to an assembly line for producing remote controllers, in particular to an assembly line structure for improving the production efficiency of remote controllers. Background Art

[0002] The remote control is mainly composed of an integrated circuit board and buttons for generating different information. It is used to control various electrical appliances and is widely used. In the existing production line structure of remote controls, a structure combining manual operation stations and automated equipment is generally adopted. The same single assembly line is used to perform operations such as loading, shell buckling, button detection and appearance detection on the remote control at different stations. Although such a single assembly line structure also uses automated or semi-automated production equipment, due to the large size of the equipment and the large area occupied, a large number of corresponding stations must be set up, resulting in high labor costs; moreover, the overall work efficiency of the assembly line often depends on the station that takes the longest time, which in turn affects the production efficiency of the remote control and cannot meet the needs of efficient production. Summary of the invention

[0003] The technical problem to be solved by the utility model is to provide an assembly line structure for improving the production efficiency of remote controls, aiming to improve the production efficiency of remote controls and save the labor costs required in the production process by optimizing the overall structure and layout of the assembly line.

[0004] In this regard, the utility model provides an assembly line structure for improving the production efficiency of remote controls, including: an assembly line, a first shell pressing machine, a first manipulator, a first button testing machine, a first silk screen appearance inspection device, a second shell pressing machine, a second manipulator, a second button testing machine and a second silk screen appearance inspection device, the assembly line includes a main assembly line and a secondary assembly line, the secondary assembly line is arranged on one side of the main assembly line; the first shell pressing machine and the second shell pressing machine are respectively arranged at the front ends of the main assembly line and the secondary assembly line, and the positions of the first shell pressing machine and the second shell pressing machine are staggered front and back, and are arranged on two sides of the same operating station; the first manipulator is arranged between the first shell pressing machine and the first button testing machine, and the first silk screen appearance inspection device is arranged at the rear end of the main assembly line; the second button testing machine is arranged on one side of the secondary assembly line close to the main assembly line, the second manipulator is arranged between the second shell pressing machine and the second button testing machine, and the second silk screen appearance inspection device is arranged at the rear end of the secondary assembly line.

[0005] A further improvement of the present invention is that the length of the secondary pipeline is shorter than the length of the primary pipeline.

[0006] A further improvement of the present invention is that the first key tester and the second key tester are anti-symmetrically arranged on both sides of the assembly line.

[0007] A further improvement of the utility model is that the first manipulator and the second manipulator are anti-symmetrically arranged on both sides of the assembly line.

[0008] A further improvement of the utility model is that the first screen printing appearance inspection device and the second screen printing appearance inspection device are staggeredly arranged on both sides of the assembly line.

[0009] A further improvement of the utility model is that the first shell peeling machine includes a shell peeling machine body, a shell peeling carrier, a shell peeling screw, a single-piston cylinder, a clamp, a lifting cylinder and a motor, the shell peeling carrier is arranged on the shell peeling machine body through the shell peeling screw, the motor is connected to the shell peeling screw, and the single-piston cylinder is arranged above the shell peeling screw; the clamp is arranged at one end of the shell peeling screw away from the shell peeling carrier, and is arranged above the lifting cylinder.

[0010] A further improvement of the utility model is that the first shell pressing machine also includes a guide rail, and the shell pressing carrier is slidably connected to the guide rail.

[0011] A further improvement of the utility model is that it also includes a defective product sorting belt, which is arranged on a side of the first silk screen appearance inspection device and the second silk screen appearance inspection device away from the assembly line.

[0012] A further improvement of the utility model is that a slide cylinder and a defective product sorting claw are arranged on the top of the first silk screen appearance inspection device and the second silk screen appearance inspection device, and the slide cylinder is connected to the defective product sorting claw.

[0013] A further improvement of the utility model is that the rear ends of the first silk screen appearance inspection device and the second silk screen appearance inspection device are both provided with a downwardly inclined conveyor belt, and the conveyor belt is arranged on the assembly line.

[0014] Compared with the prior art, the utility model has the following beneficial effects: the assembly line includes a main assembly line and a secondary assembly line, and the secondary assembly line is arranged on one side of the main assembly line; the first shell pressing machine and the second shell pressing machine are respectively arranged at the front end of the main assembly line and the secondary assembly line, and the positions of the first shell pressing machine and the second shell pressing machine are staggered front and back, and are arranged on the two sides of the same operating station; so that the main assembly line and the secondary assembly line can share the same operating station, effectively saving labor costs. The first manipulator is arranged between the first shell pressing machine and the first button tester, and the first screen printing appearance inspection device is arranged at the rear end of the main assembly line, so as to realize the required shell pressing, button test and appearance inspection operations on the main assembly line. The second button tester is arranged on the side of the secondary assembly line close to the main assembly line, the second manipulator is arranged between the second shell pressing machine and the second button tester, and the second screen printing appearance inspection device is arranged at the rear end of the secondary assembly line, so as to realize the required shell pressing, button test and appearance inspection operations on the side of the main assembly line and the secondary assembly line. Therefore, the utility model optimizes the overall structure and layout of the assembly line, thereby effectively improving the production efficiency of the remote control, reducing the size and occupied area of ​​the equipment, and saving the labor cost required in the production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of an embodiment of the utility model;

[0016] Figure 2 It is a structural schematic diagram of a first shell buckling machine according to an embodiment of the utility model;

[0017] Figure 3 yes Figure 2 A is a schematic diagram of the enlarged structure of the middle part;

[0018] Figure 4 It is a structural schematic diagram of a first manipulator and a first key testing machine in one embodiment of the utility model;

[0019] Figure 5 It is a structural schematic diagram of a second screen printing appearance inspection device and a defective product sorting belt in one embodiment of the utility model;

[0020] Figure 6 yes Figure 5 Schematic diagram of the enlarged structure of B.

[0021] Figure identification: 1-first shell-sealing machine; 101-shell-sealing machine body; 102-shell-sealing carrier; 103-shell-sealing screw; 104-single-piston cylinder; 105-gripper; 106-lifting cylinder; 107-motor; 108-guide rail; 2-first manipulator; 3-first button tester; 4-first silk-screen appearance inspection equipment; 5-second shell-sealing machine; 6-second manipulator; 7-second button tester; 8-second silk-screen appearance inspection equipment; 801-sensor; 9-main assembly line; 10-secondary assembly line; 11-defective product sorting belt; 12-slide cylinder; 13-defective product sorting jaw; 14-conveyor belt. DETAILED DESCRIPTION

[0022] In the description of the present invention, if there is a description of orientation, for example, the orientation or position relationship indicated by "upper", "lower", "front", "back", "left", "right", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. If a certain technical feature is referred to as "set", "fixed", "connected", or "installed" on another technical feature, it can be directly set, fixed, or connected to the other technical feature, or it can be indirectly set, fixed, connected, or installed on the other technical feature.

[0023] In the description of the present utility model, if "several" is involved, it means more than one; if "multiple" is involved, it means more than two; if "greater than", "less than", or "exceed" is involved, it should be understood as not including the number itself; if "above", "below", or "within" is involved, it should be understood as including the number itself. If "first", "second", etc. are involved, they should be understood as being used only to distinguish the names of the same or similar technical features, and should not be understood as implying / indicating the relative importance of the technical features, the number of the technical features, or the order of the technical features.

[0024] The preferred embodiments of the present invention will be described in further detail below in conjunction with the accompanying drawings.

[0025] like Figures 1 to 6As shown, this embodiment provides an assembly line structure for improving the production efficiency of remote controls, including: an assembly line, a first shell pressing machine 1, a first manipulator 2, a first button tester 3, a first silk screen appearance inspection device 4, a second shell pressing machine 5, a second manipulator 6, a second button tester 7 and a second silk screen appearance inspection device 8, the assembly line includes a main assembly line 9 and a secondary assembly line 10, the secondary assembly line 10 is arranged on one side of the main assembly line 9; the first shell pressing machine 1 and the second shell pressing machine 5 are respectively arranged at the front ends of the main assembly line 9 and the secondary assembly line 10, and the The positions of the first shell pressing machine 1 and the second shell pressing machine 5 are staggered front and back, and are arranged on two sides of the same operating station; the first manipulator 2 is arranged between the first shell pressing machine 1 and the first button testing machine 3, and the first silk screen appearance inspection equipment 4 is arranged at the rear end of the main assembly line 9; the second button testing machine 7 is arranged on the side of the auxiliary assembly line 10 close to the main assembly line 9, the second manipulator 6 is arranged between the second shell pressing machine 5 and the second button testing machine 7, and the second silk screen appearance inspection equipment 8 is arranged at the rear end of the auxiliary assembly line 10.

[0026] It should be noted that the assembly line described in this embodiment includes a main assembly line 9 and a sub-assembly line 10, and these two assembly lines can respectively realize operations such as shell closing, button testing and appearance inspection; the first shell closing machine 1 and the second shell closing machine 5 have the same structure, the first manipulator 2 and the second manipulator 6 have the same structure, the first button tester 3 and the second button tester 7 have the same structure, and the first silk screen appearance inspection device 4 and the second silk screen appearance inspection device 8 have the same structure; the difference is that this embodiment corresponds to the layout design of the main assembly line 9 and the sub-assembly line 10, that is, the setting positions are different.

[0027] More specifically, Figure 1 As shown, the length of the secondary assembly line 10 in this embodiment is shorter than that of the main assembly line 9, that is, the secondary assembly line 10 adopts a shorter assembly line, and thus an operating station can be set after the secondary assembly line 10 to reserve a shared station space for the next set of equipment.

[0028] like Figure 1 As shown, in this embodiment, the first key tester 3 and the second key tester 7 are preferably arranged on both sides of the assembly line in an anti-symmetrical manner. For example, the test feed port of the first key tester 3 is oriented in the opposite direction to the test feed port of the second key tester 7, so that the positions on both sides of the assembly line can be reasonably utilized to perform key tests respectively, and share the same operating station (i.e. Figure 1The operator is located between the first shell-sealing machine 1 and the first button tester 3). Correspondingly, the first manipulator 2 and the second manipulator 6 are also antisymmetrically arranged on both sides of the assembly line to facilitate the handling work between shell-sealing and button testing. The first silk-screen appearance inspection device 4 and the second silk-screen appearance inspection device 8 are staggeredly arranged on both sides of the assembly line to facilitate rapid silk-screen appearance inspection after the button test and to reserve space for the next operating station.

[0029] like Figure 2 and Figure 3 As shown, the first shell peeling machine 1 of the present embodiment includes a shell peeling machine body 101, a shell peeling carrier 102, a shell peeling screw 103, a single-piston cylinder 104, a clamp 105, a lifting cylinder 106, a motor 107 and a guide rail 108. The shell peeling carrier 102 is arranged on the shell peeling machine body 101 through the shell peeling screw 103, the motor 107 is connected to the shell peeling screw 103, and the single-piston cylinder 104 is arranged above the shell peeling screw 103; the clamp 105 is arranged at one end of the shell peeling screw 103 away from the shell peeling carrier 102, and is arranged above the lifting cylinder 106; the shell peeling carrier 102 is slidably connected to the guide rail 108.

[0030] This embodiment takes the mainstream pipeline 9 as an example. In the actual production process, the shell of the remote control is pre-fastened first, and the shell of the remote control is placed on the shell fastening carrier 102. The shell fastening carrier 102 is transmitted to the bottom of the single-piston cylinder 104 through the shell fastening screw 103. The single-piston cylinder 104 is pressed down to press the upper and lower mold fastening positions of the remote control, and then transmitted again through the shell fastening screw 103 to the position corresponding to the clamp 105. The lifting cylinder 106 lifts from the bottom, and the clamp 105 clamps the product, waiting for the first manipulator 2 to carry it; then, the shell fastening carrier 102 returns to the loading position to continue the shell fastening operation of the next batch of products.

[0031] After the shell is buckled, the first manipulator 2 clamps the product from the clamp 105 and puts it into the detection fixture of the first key testing machine 3 for key testing. After the test is completed, the first manipulator 2 takes out the product and puts it into the main pipeline 9, flowing to the first silk screen appearance inspection equipment 4.

[0032] After the key test is completed, the position of the sensor can be referenced by the sensor of the first screen printing appearance detection device 4. Figure 6The position of the sensor 801 of the second silk screen appearance inspection device 8 is shown; the sensor gives an induction signal, and determines whether there are defective products through the change detection. If so, the defective products are clamped out by the defective product sorting claw 13 and placed on the defective product sorting belt 11.

[0033] Therefore, the present embodiment preferably also includes a defective product sorting belt 11, and the defective product sorting belt 11 is arranged on the side of the first silk screen appearance inspection equipment 4 and the second silk screen appearance inspection equipment 8 away from the assembly line, that is, they are respectively arranged on the outside of the first silk screen appearance inspection equipment 4 and the second silk screen appearance inspection equipment 8.

[0034] like Figure 5 and Figure 6 As shown, in this embodiment, the tops of the first silk screen appearance inspection device 4 and the second silk screen appearance inspection device 8 are both provided with a slide cylinder 12 and a defective product sorting clamp 13, and the slide cylinder 12 is connected to the defective product sorting clamp 13, thereby providing a better hardware foundation for automatically clamping defective products.

[0035] like Figure 1 , Figure 5 and Figure 6 As shown, in this embodiment, the rear ends of the first silk screen appearance inspection device 4 and the second silk screen appearance inspection device 8 are both provided with a downward inclined conveyor belt 14, and the conveyor belt 14 is arranged on the assembly line to facilitate stable and reliable transmission of the product after the appearance inspection is completed.

[0036] To sum up, the assembly line described in this embodiment includes a main assembly line 9 and a side assembly line 10, and the side assembly line 10 is arranged on one side of the main assembly line 9; the first shell crimping machine 1 and the second shell crimping machine 5 are respectively arranged at the front end of the main assembly line 9 and the side assembly line 10, and the positions of the first shell crimping machine 1 and the second shell crimping machine 5 are staggered front and back, and are arranged on two sides of the same operating station; so that the main assembly line 9 and the side assembly line 10 can share the same operating station, effectively saving labor costs.

[0037] In this embodiment, the first manipulator 2 is arranged between the first shell-sealing machine 1 and the first button tester 3, and the first silk-screen appearance inspection device 4 is arranged at the rear end of the main pipeline 9, so that the required shell-sealing, button test and appearance inspection operations can be implemented on the main pipeline 9. The second button tester 7 is arranged on the side of the secondary assembly line 10 close to the main assembly line 9, the second manipulator 6 is arranged between the second shell-sealing machine 5 and the second button tester 7, and the second silk-screen appearance inspection device 8 is arranged at the rear end of the secondary assembly line 10, so that the required shell-sealing, button test and appearance inspection operations can be implemented on the side of the main assembly line 9 and on the secondary assembly line 10.

[0038] Therefore, this embodiment optimizes the overall structure and layout of the assembly line, thereby effectively improving the production efficiency of the remote controller, reducing the size and occupied area of ​​the equipment, and saving the labor cost required in the production process.

[0039] The specific implementation methods described above are preferred implementation methods of the present utility model, and are not intended to limit the specific implementation scope of the present utility model. The scope of the present utility model includes but is not limited to the specific implementation methods. All equivalent changes made in accordance with the shape and structure of the present utility model are within the protection scope of the present utility model.

Claims

1. A production line structure for improving remote control production efficiency, characterized in that: include: An assembly line, a first shell pressing machine, a first manipulator, a first button testing machine, a first silk screen appearance inspection device, a second shell pressing machine, a second manipulator, a second button testing machine and a second silk screen appearance inspection device, wherein the assembly line comprises a main assembly line and a sub-assembly line, wherein the sub-assembly line is arranged at one side of the main assembly line; the first shell pressing machine and the second shell pressing machine are respectively arranged at the front ends of the main assembly line and the sub-assembly line, and the positions of the first shell pressing machine and the second shell pressing machine are staggered front and back, and are arranged on two sides of the same operating station; the first manipulator is arranged between the first shell pressing machine and the first button testing machine, and the first silk screen appearance inspection device is arranged at the rear end of the main assembly line; the second button testing machine is arranged on one side of the sub-assembly line close to the main assembly line, the second manipulator is arranged between the second shell pressing machine and the second button testing machine, and the second silk screen appearance inspection device is arranged at the rear end of the sub-assembly line.

2. The assembly line structure for improving remote control production efficiency according to claim 1, characterized in that: The length of the secondary pipeline is shorter than the length of the primary pipeline.

3. The assembly line structure for improving remote control production efficiency according to claim 1, characterized in that: The first key tester and the second key tester are anti-symmetrically arranged on both sides of the assembly line.

4. The assembly line structure for improving remote control production efficiency according to claim 1, characterized in that: The first manipulator and the second manipulator are anti-symmetrically arranged on both sides of the assembly line.

5. The assembly line structure for improving remote control production efficiency according to claim 1, characterized in that: The first silk screen appearance inspection device and the second silk screen appearance inspection device are staggeredly arranged on both sides of the assembly line.

6. The assembly line structure for improving remote control production efficiency according to any one of claims 1 to 5, characterized in that: The first shell peeling machine includes a shell peeling machine body, a shell peeling carrier, a shell peeling screw, a single-piston cylinder, a clamp, a lifting cylinder and a motor. The shell peeling carrier is arranged on the shell peeling machine body through the shell peeling screw, the motor is connected to the shell peeling screw, and the single-piston cylinder is arranged above the shell peeling screw; the clamp is arranged at one end of the shell peeling screw away from the shell peeling carrier, and is arranged above the lifting cylinder.

7. The assembly line structure for improving remote control production efficiency according to claim 6, characterized in that: The first shell closing machine also includes a guide rail, and the shell closing carrier is slidably connected to the guide rail.

8. The assembly line structure for improving remote control production efficiency according to any one of claims 1 to 5, characterized in that: It also includes a defective product sorting belt, which is arranged on a side of the first silk screen appearance inspection device and the second silk screen appearance inspection device away from the assembly line.

9. The assembly line structure for improving remote control production efficiency according to claim 8, characterized in that: A slide cylinder and a defective product sorting claw are disposed on the top of the first silk screen appearance inspection device and the second silk screen appearance inspection device, and the slide cylinder is connected to the defective product sorting claw.

10. The assembly line structure for improving remote control production efficiency according to any one of claims 1 to 5, characterized in that: The rear ends of the first silk-screen appearance inspection device and the second silk-screen appearance inspection device are both provided with downwardly inclined conveyor belts, and the conveyor belts are arranged on the assembly line.

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