Grooving device for aluminum alloy die casting machining

Abstract

The utility model relates to the technical field of aluminum alloy die castings, in particular to an aluminum alloy die casting machining grooving device which comprises a machine shell, fixing supporting legs are fixedly connected to the four corners of the bottom of the machine shell, a base plate is arranged in an inner cavity of the machine shell, and clamping assemblies are symmetrically arranged on the two sides of the top of the base plate. The top of an inner cavity of the machine shell is provided with a grooving assembly, the two sides of the bottom of the inner cavity of the machine shell are symmetrically and fixedly connected with inclined guide tables, workpieces of different specifications can be fixedly clamped, therefore, the workpieces cannot deviate or fall off in the grooving process of the workpieces, the cooling capacity is achieved, and the service life of the workpieces is prolonged. Due to the fact that the high temperature generated by high-speed cutting can be cooled when a workpiece is slotted, the workpiece and a milling cutter are not prone to being damaged, in addition, dirt generated in the slotting process can be subjected to solid-liquid separation and concentrated collection, and the situation that the machining process and the machining environment are affected due to the existence of the dirt is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum alloy die castings, in particular to a grooving device for processing aluminum alloy die castings. Background Art

[0002] Aluminum alloy die castings are parts formed by injecting molten aluminum alloy into a mold through the die casting process and cooling and solidifying it. This process can produce aluminum alloy parts with various complex shapes and precise dimensions, which are widely used in many industries such as automobiles, motorcycles, home appliances, communications, and lamps. In general, aluminum alloy die castings are favored for their excellent performance and wide application. In addition to the above-mentioned fields, aluminum alloy die castings are also used in many industries such as power tools, office equipment, and medical equipment, providing indispensable support for modern industrial production. However, there are also some challenges in the production process of aluminum alloy die castings. For example, in order to obtain high-quality die castings, it is necessary to accurately control the pouring temperature, pressure, speed and other factors of the aluminum alloy. In addition, the design and manufacture of the mold are also key factors affecting product quality and production efficiency. Therefore, continuous technological innovation and process improvement are essential to promote the development of the aluminum alloy die casting industry.

[0003] Aluminum alloy die-castings need to be slotted during their processing, so a slotting device is needed. Although traditional slotting devices have slotting capabilities, they still have some shortcomings. For example, it is difficult to fix and clamp workpieces of different specifications, so they will be displaced or dropped during the slotting process, thereby affecting the slotting process. In addition, they lack cooling capacity, so high-speed cutting will generate high temperature when slotting the workpiece, which can easily cause damage to the workpiece and the milling cutter. In addition, it is difficult to concentrate the solid-liquid separation of dirt generated during the slotting process, so the presence of dirt will affect the processing process and the processing environment. Therefore, in view of the above problems, a slotting device for aluminum alloy die-casting processing is proposed. Summary of the invention

[0004] The purpose of the utility model is to provide a grooving device for processing aluminum alloy die-castings, which can fix and clamp workpieces of different specifications, so that the workpieces will not be displaced or dropped during the grooving process, thereby ensuring the grooving process, and it has cooling capacity, so when the workpiece is grooving, the high temperature generated by high-speed cutting can be cooled, so that it is not easy to damage the workpiece and the milling cutter. In addition, it can collect the dirt generated in the grooving process by solid-liquid separation, thereby avoiding the influence of the presence of dirt on the processing process and the processing environment, so as to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A grooving device for processing aluminum alloy die-castings comprises a casing, wherein fixed legs are fixedly connected at the four corners of the bottom of the casing, the inner cavity of the casing is provided with a base plate, and clamping assemblies are symmetrically provided on both sides of the top of the base plate, a grooving assembly is provided at the top of the inner cavity of the casing, and guide platforms arranged obliquely are symmetrically and fixedly connected on both sides of the bottom of the inner cavity of the casing, and a water tank is symmetrically and fixedly connected on both side walls of the casing, a water filling hopper is connected to the top of the water tank and a cooling assembly is provided on the water tank, a sewage outlet is provided at the center of the bottom wall of the casing, and a sewage collecting assembly is provided below the casing.

[0007] Preferably, the clamping assembly includes a support plate fixedly connected to the top of the base plate, a movable clamping plate is provided on one side of the support plate, an electric push rod is fixedly connected to the side of the support plate close to the movable clamping plate and the output end of the electric push rod is fixedly connected to the movable clamping plate, a telescopic baffle cover is provided on the outer surface of the electric push rod and the two ends of the telescopic baffle cover are respectively fixedly connected to the side wall of the support plate and the side wall of the movable clamping plate.

[0008] Preferably, the slotting assembly comprises a CNC drive box fixedly connected to the inner top of the housing, and a milling cutter is connected to the bottom of the CNC drive box.

[0009] Preferably, the cooling assembly includes a water pump, the input end of the water pump is connected to a water pumping pipe that passes through the top wall of the water tank and is connected to the inner cavity of the water tank, the output end of the water pump is connected to a water pipe that passes through the side wall of the casing and extends to the inner cavity of the casing, and the end of the water pipe away from the water pump is connected to a cooling nozzle.

[0010] Preferably, the dirt collecting assembly includes a dirt collecting box slidably connected to the bottom wall of the casing, the dirt collecting box is arranged with a top opening structure and is connected with the inner cavity of the casing through the sewage outlet, fixed sleeves are symmetrically fixed on both sides of the top of the inner cavity of the dirt collecting box, a collecting frame is movably inserted in the fixed sleeve and a filter screen is provided on the bottom wall of the collecting frame.

[0011] Preferably, a small cylinder is fixedly connected to one side wall of the dirt collecting box, the output end of the small cylinder passes through the side wall of the dirt collecting box and is fixedly connected to the side wall of the collecting frame, a return spring is fixedly connected to the other side wall of the collecting frame and the other end of the return spring is fixedly connected to the inner wall of the dirt collecting box.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] In the utility model, the workpiece can be placed by the provided base plate, and the workpieces of different specifications can be fixedly clamped by the provided clamping assembly, so that the position of the workpiece will not be shifted or dropped during the grooving process, thereby ensuring the grooving process; the workpiece can be grooved by the provided groove assembly, and the dirt generated during the grooving process can be quickly guided by the provided guide platform; the cooling water can be added and stored by the provided water storage tank through the water injection hopper; the grooved part can be sprayed with water when the workpiece is grooved by the provided cooling assembly, so that the high temperature generated by high-speed cutting can be cooled when the workpiece is grooved, so that the workpiece and the milling cutter are not easily damaged; the dirt generated during the grooving process can be collected by the provided dirt collecting assembly, and the dirt can be separated into solid and liquid, so that not only the influence of the presence of dirt on the processing process and the processing environment can be avoided, but also the subsequent treatment of the dirt is convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is the front view of the utility model;

[0015] Figure 2 It is a schematic diagram of the structure of the utility model;

[0016] Figure 3 It is a structural schematic diagram of the clamping assembly of the utility model;

[0017] Figure 4 It is a schematic diagram of the structure of the cooling assembly of the utility model;

[0018] Figure 5 It is a schematic structural diagram of the sewage collection component of the utility model.

[0019] In the figure: 1. casing; 2. base plate; 3. clamping assembly; 301. support plate; 302. movable splint; 303. electric push rod; 304. telescopic shield; 4. slotting assembly; 401. CNC drive box; 402. milling cutter; 5. guide table; 6. water storage tank; 7. water filling bucket; 8. cooling assembly; 801. water pump; 802. suction pipe; 803. water guide pipe; 804. cooling nozzle; 9. sewage outlet; 10. sewage collection assembly; 1001. sewage collection box; 1002. fixed sleeve; 1003. collection frame; 1004. filter screen; 1005. small cylinder; 1006. reset spring. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] In the description of the present utility model, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present utility model; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

[0022] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the utility model.

[0023] See also Figure 1-5 , the utility model provides a technical solution:

[0024] A grooving device for processing aluminum alloy die-castings comprises a casing 1, wherein fixed legs are fixedly connected at the four corners of the bottom of the casing 1, a base plate 2 is provided in the inner cavity of the casing 1, clamping assemblies 3 are symmetrically provided on both sides of the top of the base plate 2, a grooving assembly 4 is provided at the top of the inner cavity of the casing 1, guide platforms 5 which are symmetrically and fixedly connected to the bottom of the inner cavity of the casing 1 are tilted, water tanks 6 are symmetrically and fixedly connected to the two side walls of the casing 1, a water injection hopper 7 is connected to the top of the water tank 6, and a cooling assembly 8 is provided on the water tank 6, a sewage outlet 9 is provided at the center of the bottom wall of the casing 1, and a sewage collecting assembly 10 is provided below the casing 1.

[0025] The clamping assembly 3 includes a support plate 301 fixedly connected to the top of the base plate 2, a movable clamping plate 302 is provided on one side of the support plate 301, an electric push rod 303 is fixedly connected to the side of the support plate 301 close to the movable clamping plate 302, and the output end of the electric push rod 303 is fixedly connected to the movable clamping plate 302, and a telescopic shield 304 is sleeved on the outer surface of the electric push rod 303, and the two ends of the telescopic shield 304 are respectively fixedly connected to the side wall of the support plate 301 and the side wall of the movable clamping plate 302. The clamping assembly 3 can fix and clamp workpieces of different specifications, so that the position of the workpieces will not be offset during the grooving process. or falls, thereby ensuring its slotting process; the slotting component 4 includes a CNC drive box 401 fixedly connected to the inner top of the casing 1, and a milling cutter 402 is connected to the bottom of the CNC drive box 401. The slotting component 4 can slot the workpiece; the cooling component 8 includes a water pump 801, and the input end of the water pump 801 is connected to a water pumping pipe 802 that passes through the top wall of the water storage tank 6 and is connected to the inner cavity of the water storage tank 6, and the output end of the water pump 801 is connected to a water pipe 803 that passes through the side wall of the casing 1 and extends to the inner cavity of the casing 1, and the end of the water pipe 803 away from the water pump 801 is connected to a cooling nozzle 804, and the cooling component 8 can When grooving the workpiece, water is sprayed on the grooved part, so that the high temperature generated by high-speed cutting can be cooled when grooving the workpiece, so that it is not easy to cause damage to the workpiece and the milling cutter 402; the sewage collecting component 10 includes a sewage collecting box 1001 slidably connected to the bottom wall of the casing 1, the sewage collecting box 1001 is a top opening structure and the sewage collecting box 1001 is connected to the inner cavity of the casing 1 through the sewage outlet 9, and the top of the inner cavity of the sewage collecting box 1001 is symmetrically fixed with fixed sleeves 1002 on both sides, and a collection frame 1003 is movably inserted in the fixed sleeve 1002, and the bottom wall of the collection frame 1003 is provided with a filter screen plate 1004. A small cylinder 1005 is fixedly connected to one side wall of the dirt collecting box 1001, and the output end of the small cylinder 1005 passes through the side wall of the dirt collecting box 1001 and is fixedly connected to the side wall of the collecting frame 1003. A return spring 1006 is fixedly connected to the other side wall of the collecting frame 1003, and the other end of the return spring 1006 is fixedly connected to the inner wall of the dirt collecting box 1001. The dirt collecting component 10 can collect the dirt generated during the grooving process and can separate the dirt into solid and liquid. Therefore, it can not only avoid the influence of the presence of dirt on the processing process and the processing environment, but also facilitate the subsequent treatment of the dirt.

[0026] Workflow: First, all electrical appliances are powered on. The base plate 2 can be used to place the workpiece. The clamping assembly 3 can fix and clamp workpieces of different specifications, so that the workpiece will not be offset or dropped during the grooving process, thereby ensuring the grooving process. When clamping, first place the workpiece on the base plate 2 between the two clamping assemblies 3, and then start the electric push rod 303 to extend the electric push rod 303. The extension of the electric push rod 303 will drive the movable clamping plate 302 to move toward the workpiece, thereby fixing and clamping the workpiece, and the setting of the telescopic shield 304 can be provided for the electric push rod 3 03 provides protection, the slotting component 4 can slot the workpiece, the CNC drive box 401 can preset parameter information such as the slotting trajectory, and control the milling cutter 402 to slot the workpiece along the preset trajectory, the guide table 5 can quickly guide the dirt generated during the slotting process, the water storage tank 6 can add and store cooling water through the water injection bucket 7, and the cooling component 8 can spray water on the slotting part when the workpiece is slotted, so that the high temperature generated by high-speed cutting can be cooled when the workpiece is slotted, so that it is not easy to damage the workpiece and the milling cutter 402. When cooling, start the water pump 8 01, the water pump 801 will pump the cooling water in the water storage tank 6 into the water guide pipe 803 through the pumping pipe 802 and finally spray it out through the cooling nozzle 804. The sewage collection component 10 can collect the sewage generated during the slotting process and can separate the sewage into solid and liquid. Therefore, it can not only avoid the influence of the existence of sewage on the processing process and the processing environment, but also facilitate the subsequent treatment of the sewage. The sewage will be quickly guided to the sewage outlet 9 along the inclined guide platform 5 and introduced into the sewage collection box 1001 through the sewage outlet 9. After entering the sewage collection box 1001, the sewage will first fall into the collection frame 1003 In the embodiment, the filter screen plate 1004 on the bottom wall of the collecting frame 1003 can separate the solid and liquid dirt, filter the sewage and place it at the inner bottom of the sewage collecting box 1001 for sewage collection, block the solid debris and collect the solid debris through the collecting frame 1003, and the small cylinder 1005 can push the collecting frame 1003 back and forth regularly, so that the collecting frame 1003 vibrates back and forth in the fixed sleeve 1002, thereby avoiding the blockage of the filter screen plate 1004 and improving the filtering effect of the filter screen plate 1004. The setting of the reset spring 1006 can assist the collecting frame 1003 in resetting.

[0027] The contents not described in detail in this specification belong to the prior art known to the professional and technical personnel in this field. The standard parts used in this utility model can be purchased from the market, and the special-shaped parts can be customized according to the description and the drawings. The specific connection methods of each part adopt the conventional means such as bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the scope and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A grooving device for aluminum alloy die casting processing, comprising a housing (1), characterized in that: The four corners of the bottom of the casing (1) are fixedly connected with fixed legs, the inner cavity of the casing (1) is provided with a base plate (2), the top of the base plate (2) is symmetrically provided with clamping components (3), the top of the inner cavity of the casing (1) is provided with a slotting component (4), the bottom of the inner cavity of the casing (1) is symmetrically and fixedly connected with an inclined guide platform (5) on both sides, the two side walls of the casing (1) are symmetrically and fixedly connected with a water storage tank (6), the top of the water storage tank (6) is connected with a water injection hopper (7) and the water storage tank (6) is provided with a cooling component (8), a sewage outlet (9) is provided at the center of the bottom wall of the casing (1), and a sewage collecting component (10) is provided below the casing (1).

2. The grooving device for aluminum alloy die casting according to claim 1, characterized in that: The clamping assembly (3) comprises a support plate (301) fixedly connected to the top of the base plate (2); a movable clamping plate (302) is provided on one side of the support plate (301); an electric push rod (303) is fixedly connected to the side of the support plate (301) close to the movable clamping plate (302), and the output end of the electric push rod (303) is fixedly connected to the movable clamping plate (302); a telescopic shield (304) is sleeved on the outer surface of the electric push rod (303), and the two ends of the telescopic shield (304) are respectively fixedly connected to the side wall of the support plate (301) and the side wall of the movable clamping plate (302).

3. The grooving device for aluminum alloy die casting according to claim 1, characterized in that: The slotting assembly (4) comprises a numerical control drive box (401) fixedly connected to the inner top of the housing (1), and a milling cutter (402) is connected to the bottom of the numerical control drive box (401).

4. The grooving device for aluminum alloy die casting according to claim 1, characterized in that: The cooling assembly (8) comprises a water pump (801); the input end of the water pump (801) is connected to a water pumping pipe (802) that passes through the top wall of the water storage tank (6) and is connected to the inner cavity of the water storage tank (6); the output end of the water pump (801) is connected to a water guide pipe (803) that passes through the side wall of the casing (1) and extends to the inner cavity of the casing (1); and the end of the water guide pipe (803) away from the water pump (801) is connected to a cooling nozzle (804).

5. The grooving device for aluminum alloy die casting according to claim 1, characterized in that: The dirt collecting assembly (10) comprises a dirt collecting box (1001) slidably connected to the bottom wall of the casing (1); the dirt collecting box (1001) is a top-opening structure and is in communication with the inner cavity of the casing (1) via the sewage outlet (9); fixed sleeves (1002) are symmetrically fixed on both sides of the top of the inner cavity of the dirt collecting box (1001); a collection frame (1003) is movably inserted into the fixed sleeve (1002); and a filter screen plate (1004) is provided on the bottom wall of the collection frame (1003).

6. The grooving device for aluminum alloy die casting according to claim 5, characterized in that: A small cylinder (1005) is fixedly connected to one side wall of the dirt collecting box (1001); an output end of the small cylinder (1005) passes through the side wall of the dirt collecting box (1001) and is fixedly connected to the side wall of the collection frame (1003); a return spring (1006) is fixedly connected to the other side wall of the collection frame (1003); and the other end of the return spring (1006) is fixedly connected to the inner side wall of the dirt collecting box (1001).

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