Rapier loom transmission mechanism

By designing an adjustable transmission structure in the rapier loom, the problem of spinning wire fracture caused by fixing the transmission speed is solved, and the speed is adjusted according to the spinning wire material without stopping, which improves processing efficiency.

CN222540976UActive Publication Date: 2025-02-28CHANGSHU ZHIYOU TEXTILE CO LTD
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Patent Information

Application Number
CN202421301551.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-02-28
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

The transmission speed of the existing rapier loom is fixed, resulting in the mismatch of the rotation speed of different spinning materials, which can easily lead to the spinning fracture, and then shut down and adjust, reducing production efficiency.

Method used

A rapier loom transmission mechanism is designed, including a wire laying structure, an adjustment structure and a transmission structure. By adjusting the meshing transmission of the moving tube on the structure and the gear c, three different speed changes are achieved, so that the rotation speed of the first rubber shaft can be adjusted according to the spinning material to avoid wire breakage.

Benefits of technology

It is realized that the transmission speed is adjusted according to different spinning materials without stopping, reducing the probability of spinning wire breaking, and improving the efficiency of textile processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a transmission mechanism of a rapier loom. The pay-off device comprises a pay-off structure, an adjusting structure and a transmission structure, the pay-off structure comprises a first rubber shaft rotationally connected to the inner wall of the pay-off structure, and one end of the first rubber shaft extends to the outer wall of the pay-off structure. And the adjusting structure is arranged on the outer wall of the pay-off structure. By controlling the positions of the two nuts on the threaded grooves, the movable pipe can move on the transmission gear shaft and rotate along with the transmission gear shaft under the clamping connection of the limiting teeth and the limiting grooves; when moving, the gears c with different diameters can be connected with the gears with different diameters on the gear set in a meshed mode to achieve changes of three different speeds, so that different doubling threads can control the rotating speed of the first rubber shaft according to the preset speed, the probability of thread breakage during paying off of the different doubling threads is reduced, and the textile processing efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rapier looms, in particular to a rapier loom transmission mechanism. Background Art

[0002] Rapier loom is a kind of textile machinery equipment used for weaving textiles. It is a traditional loom that uses a rapier to complete the weaving work. Rapier looms usually have multiple rapiers, each of which has one or more weaving heads to shuttle the warp and complete the fabric construction. Compared with other looms, rapier looms have certain advantages in weaving speed, weaving stability and weaving width.

[0003] There will be a spinning thread pay-off structure at the front end of the rapier loom, which is used to transport the rolled defense thread to the rapier loom in sequence. The existing pay-off structure is driven by a chain installed on the main shaft to drive the rubber roller to pull the defense thread for defense thread operation.

[0004] The existing pay-off structure is used for transmission, so that the speed of rotation of the rubber roller is fixed. When different spinning threads are used for pay-off, the deformation caused by the tension applied will be different due to the different materials of the spinning threads, so it is necessary to control different speeds for pay-off. The fixed speed will cause the spinning thread to break, so the machine needs to be stopped to connect the disconnected spinning thread, which reduces the efficiency of processing textiles. Utility Model Content

[0005] The utility model aims to provide a rapier loom transmission mechanism to solve the problem in the background art that a fixed speed may cause yarn breakage, thereby stopping the machine to connect the disconnected yarn and reducing the efficiency of processing textiles.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rapier loom transmission mechanism, comprising: a wire-releasing structure, an adjustment structure and a transmission structure; the wire-releasing structure comprises a first rubber shaft rotatably connected to the inner wall of the wire-releasing structure, and one end of the first rubber shaft extends to the outer wall of the wire-releasing structure; the adjustment structure is arranged on the outer wall of the wire-releasing structure, and the adjustment structure has a moving tube and a gear c in a horizontal sliding position on the transmission gear shaft; the transmission structure is arranged on the outer wall extending from a certain length of the first rubber shaft, and the transmission structure has a gear set meshing with the gear c for transmission.

[0007] By adopting the above technical solution, the movable moving tube on the adjustment structure moves horizontally, so that different gears on the gear c can be meshed with gears of different diameters on the gear set for transmission, thereby realizing three different speed changes, so that different spinning lines can control the rotation speed of the first rubber shaft according to a predetermined speed, and the speed can be adjusted without stopping the machine to ensure the working efficiency of processing textiles.

[0008] Preferably, the adjustment structure includes a fixed frame welded on the outer wall of the wire-paying structure, a transmission gear shaft rotatably connected to the outer wall of the wire-paying structure and the fixed frame, a gear b welded on the outer wall of the transmission gear shaft, a threaded groove opened on the transmission gear shaft, a movable tube inserted on the outer wall of the transmission gear shaft, a gear c welded on the outer wall of the movable tube and a nut threadedly connected to the threaded groove, and the gear b can be connected to the power structure gear of the rapier loom through a chain.

[0009] By adopting the above technical solution, the power on the rapier loom is transmitted by the chain through the gear b to drive the transmission gear shaft to rotate, the positions of the two nuts on the thread groove can be controlled, and the movable tube can be moved on the transmission gear shaft. When moving, the gears c of different diameters can be meshed and connected with the gears of different diameters on the gear set to achieve three different speed changes, so that different spinning lines can control the rotation speed of the first rubber shaft according to the predetermined speed.

[0010] Preferably, the adjustment structure further comprises a limiting groove formed on the outer wall of the transmission gear shaft and a limiting tooth welded on the inner wall of the moving tube, and the limiting tooth is stuck in the limiting groove.

[0011] By adopting the above technical solution, the limiting teeth welded to the inner wall of the moving tube can be stuck in the limiting groove, ensuring that the moving tube can move horizontally, and at the same time, the limiting teeth of the moving tube can be stuck, so that the moving tube can rotate and transmit along with the transmission gear shaft.

[0012] Preferably, the transmission structure includes a gear a welded at one end of the first rubber shaft, a gear set welded on the outer wall of one end of the first rubber shaft, a second rubber shaft rotatably connected to the top of the wire-releasing structure, and a gear d welded on the outer wall of the second rubber shaft, and the gear a is meshed with the gear d.

[0013] By adopting the above technical solution, by meshing one of the gears of the gear set with gear c for transmission, the first rubber shaft and gear a can be rotated together, gear a and gear d can be meshed for transmission, and the first rubber shaft drives the second rubber shaft to rotate synchronously. The synchronous speed can drive the spinning line to perform the pay-off operation, thereby reducing the probability of line breakage caused by asynchronous speed.

[0014] Preferably, the pay-off structure further comprises a spinning shaft rotatably connected to the inner wall of the pay-off structure and a belt transmission-connected to a pulley at one end of the spinning shaft, and the other end of the belt transmission-connected to a pulley on the first rubber shaft.

[0015] By adopting the above technical solution, the first rubber shaft and the spinning shaft can be connected by transmission through a belt, so that the spinning shaft can rotate together with the first rubber shaft, so that the existing first rubber shaft pulls the spinning line to synchronously release the line, so that the tension generated during the release is constant.

[0016] Preferably, the gear c can be divided into three gears with different diameters, the order of the three gears with different diameters of the gear set is opposite to the order of the three gears with different diameters of the gear c, and one group of gears is meshed between the gear c and the gear set at a time.

[0017] By adopting the above technical solution, the structure drives the gear on the large diameter gear set through the small diameter gear c, which can reduce the speed of the transmission, and the three groups of gears with different diameters can adjust the meshing transmission, so that the structure has three set speeds that can be adjusted, ensuring that the speed can be adjusted according to different spinning lines to avoid line breakage.

[0018] Preferably, the gear diameters of the gear a and the gear d are the same, and all the gear teeth on the gears of the gear set and the gear c are the same in size.

[0019] By adopting the above technical solution, the synchronous rotation of the first rubber shaft and the second rubber shaft can be ensured by the same diameter of gear a and gear d. At the same time, the gear teeth on the gear set and gear c are of the same size. Due to the different diameters, the number of teeth will be different. The small diameter gear drives the large diameter gear to achieve a speed reduction effect. The speed regulation effect can be achieved by cooperating with different groups of gears.

[0020] Compared with the prior art, the beneficial effects of the utility model are:

[0021] (1) By controlling the positions of the two nuts on the thread groove, the movable tube can be moved on the transmission gear shaft, and rotated together with the transmission gear shaft under the clamping of the limit teeth and the limit groove. When moving, the gears c of different diameters can be meshed and connected with the gears of different diameters on the gear set to achieve three different speed changes, so that different spinning lines can control the rotation speed of the first rubber shaft according to the predetermined speed, reduce the probability of line breakage when releasing different spinning lines, and improve the efficiency of processing textiles;

[0022] (2) The first rubber shaft and the spinning shaft can be connected by a belt, so that the spinning shaft can rotate together with the first rubber shaft, so that the first rubber shaft pulls the spinning line to release the line synchronously, and the tension generated during the release is constant. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the device of the utility model;

[0024] Figure 2 For the utility model Figure 1 Front view of structure A;

[0025] Figure 3 For the utility model Figure 2 A magnified view of the structure;

[0026] Figure 4 This is an expanded view of the transmission gear shaft and the moving tube of the utility model;

[0027] Figure 5 It is a schematic diagram of the belt and the spinning shaft of the utility model.

[0028] In the figure: 1. line-releasing structure; 2. first rubber shaft; 3. adjusting structure; 301. fixing frame; 302. transmission gear shaft; 303. gear b; 304. threaded groove; 305. moving tube; 306. gear c; 307. nut; 308. limiting groove; 309. limiting tooth; 4. transmission structure; 401. gear a; 402. gear set; 403. second rubber shaft; 404. gear d; 5. spinning shaft; 6. belt. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] The following is combined with Figure 1-5 The utility model is described in further detail.

[0031] Embodiment 1

[0032] See also Figures 1 to 4 The utility model provides an embodiment: a rapier loom transmission mechanism, comprising: a wire-releasing structure 1, an adjustment structure 3 and a transmission structure 4. Through the cooperation between the above structures, three different speed changes can be realized, so that different spinning threads can control the rotation speed of the first rubber shaft 2 according to the predetermined speed, and the speed can be adjusted without stopping the machine to ensure the working efficiency of processing textiles. The wire-releasing structure 1 includes a first rubber shaft 2 rotatably connected to the inner wall of the wire-releasing structure 1, and one end of the first rubber shaft 2 extends to the outer wall of the wire-releasing structure 1. The first rubber shaft 2 is used to pull the spinning thread forward to release it. The adjusting structure 3 is arranged on the outer wall of the pay-off structure 1, and the adjusting structure 3 has a movable tube 305 and a gear c306 in a horizontal sliding position on the transmission gear shaft 302. The movable movable tube 305 on the adjusting structure 3 moves horizontally, so that the gear c306 can be moved horizontally for speed adjustment. The transmission structure 4 is arranged on the outer wall extending a certain length from the first rubber shaft 2, and the transmission structure 4 has a gear set 402 meshing with the gear c306 for transmission. Different gears on the gear c306 can mesh with gears of different diameters on the gear set 402 for transmission, thereby realizing three different speed changes.

[0033] Embodiment 2

[0034] See also Figure 2 and Figure 5The adjusting structure 3 includes a fixing frame 301 welded on the outer wall of the wire-laying structure 1, the fixing frame 301 is welded on the outer wall of the wire-laying structure 1 in an L shape, a bearing is embedded on the outer wall of the fixing frame 301 in the vertical direction, a transmission gear shaft 302 rotatably connected to the wire-laying structure 1 and the outer wall of the fixing frame 301, and both ends of the transmission gear shaft 302 are inserted into the outer wall bearings of the wire-laying structure 1 and the outer wall bearings of the fixing frame 301 for free rotation, a gear b303 welded on the outer wall of the transmission gear shaft 302, the gear b303 is inserted into the outer wall of the transmission gear shaft 302 and then welded and fixed, a thread groove 304 is provided on the transmission gear shaft 302, and the length of the thread groove 304 corresponds to the length of the gear set 402, so that the gear c306 can correspond to the gear on the gear set 402. Meshing and speed change, the thread groove 304 is inserted into the moving tube 305 on the outer wall of the transmission gear shaft 302, and the gear c306 is welded on the outer wall of the moving tube 305. The moving tube 305 can move on the transmission gear shaft 302, so that the gear c306 on the moving tube 305 can mesh and change speed with the gear on the corresponding gear set 402. The nut 307 is threadedly connected to the thread groove 304. The two nuts 307 are tightened toward each other and pressed against the two ends of the moving tube 305. The position of the moving tube 305 can be limited after horizontal movement, so as to control the meshing between different gears. The gear b303 can be connected to the power structure gear of the rapier loom through a chain. The gear b303 can be connected to the power structure gear on the rapier loom through the chain. The chain is used to move the gear on the rapier loom. The power is transmitted to the gear b303, so that the gear b303 can drive the wire-releasing structure 1 to work, thereby improving the power utilization rate of the power source. The adjustment structure 3 also includes a limit groove 308 provided on the outer wall of the transmission gear shaft 302 and a limit tooth 309 welded on the inner wall of the moving tube 305. The limit tooth 309 is clamped in the limit groove 308. Since the moving tube 305 can be horizontally moved on the transmission gear shaft 302, the limit tooth 309 is clamped with the limit groove 308, so that the moving tube 305 can be limited while the limit tooth 309 is clamped and limited to rotate with the transmission gear shaft 302. The transmission structure 4 includes a gear a401 welded at one end of the first rubber shaft 2. The gear a401 is inserted into the outer wall of the first rubber shaft 2 for The gear set 402 is welded and fixed on the outer wall of one end of the first rubber shaft 2. The gear set 402 is welded by three gears of different diameters. Each gear can only mesh with the gear at the corresponding position of the gear c306 to rotate and release the line. The second rubber shaft 403 connected to the top of the line-releasing structure 1 is inserted into the bearing on the inner wall of the line-releasing structure 1 to rotate and release the line. The gear d404 welded on the outer wall of the second rubber shaft 403, the gear a401 and the gear d404 are meshed, and the gear a401 and the gear d404 can be meshed and transmitted, so that the first rubber shaft 2 can drive the second rubber shaft 403 to rotate synchronously, and can drive the spinning line at a synchronous speed to perform the line-releasing operation, thereby reducing the probability of line breakage caused by speed asynchrony.The pay-off structure 1 also includes a spinning shaft 5 rotatably connected to the inner wall of the pay-off structure 1. The spinning shaft 5 is used to insert the rolled spinning thread for pay-off weaving. A belt 6 is connected to a pulley at one end of the spinning shaft 5. The other end of the belt 6 is connected to a pulley on the first rubber shaft 2. The belt 6 can be used to drive the first rubber shaft 2 and the spinning shaft 5, so that the spinning shaft 5 can rotate with the first rubber shaft 2, so that the existing first rubber shaft 2 pulls the spinning thread to pay-off synchronously, so that the tension generated during pay-off is constant.

[0035] Embodiment 3

[0036] See also Figure 3 , gear c306 can be divided into three gears with different diameters. The three gears with different diameters of gear set 402 are arranged in the opposite order to the three gears with different diameters of gear c306. One set of gears is meshed between gear c306 and gear set 402 at a time. The small-diameter gear c306 drives the gear on the large-diameter gear set 402 to reduce the speed of the transmission. The three sets of gears with different diameters can adjust the meshing transmission, so that the structure has three set speeds that can be adjusted, ensuring that the speed can be adjusted according to different spinning lines to avoid line breakage. The nuts 307 at both ends of the moving tube 305 rotate inward in the same direction of tightening. The tightening direction of the nuts 307 is the same as the transmission rotation direction of the transmission gear shaft 302. This structure can make the nuts 307 at both ends rotate inward in the same direction of tightening. 07 must be subjected to the same rotational force in order to move against the moving tube 305. When rotating, it will be subjected to a rotational force in the tightening direction, thereby reducing the problem of moving the moving tube 305 caused by loosening of the nut 307 during rotation, thereby improving the stability of the structure during operation. The gear diameters of gear a401 and gear d404 are the same, and the gear a401 and gear d404 have the same diameter, which can ensure the synchronous rotation of the first rubber shaft 2 and the second rubber shaft 403. All gear teeth on the gear set 402 and gear c306 are the same size, and the gear teeth on the gear set 402 and gear c306 are the same size. Due to the different diameters, the number of teeth will be different. The small diameter gear drives the large diameter gear to achieve a speed reduction effect, and the speed regulation effect can be achieved by cooperating with different groups of gears.

[0037] Working principle: When adjusting the speed, first rotate and move one of the nuts 307 to the bottom of the gear on the corresponding gear set 402, push the moving tube 305 so that one end leans against the nut 307, and the other end of the nut 307 rotates and leans against the other end of the moving tube 305 to fix the moving tube 305, so that the corresponding gear of gear c306 meshes with the gear on the corresponding gear set 402 for transmission. Since the gear set 402 and gear c306 have three groups of gears with different diameters, the transmission ratios when the single gears are meshed are different, thereby achieving the speed adjustment effect.

[0038] It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention.

Claims

1. A rapier loom transmission mechanism, characterized in that: include: A wire-releasing structure, the wire-releasing structure comprising a first rubber shaft rotatably connected to the inner wall of the wire-releasing structure, and one end of the first rubber shaft extends to the outer wall of the wire-releasing structure; An adjusting structure, the adjusting structure is arranged on the outer wall of the wire-releasing structure, and the adjusting structure has a moving tube and a gear c in a horizontal sliding position on the transmission gear shaft; The transmission structure is arranged on the outer wall of the first rubber shaft extending a certain length, and the transmission structure has a gear set meshing with the gear c for transmission.

2. A rapier loom transmission mechanism according to claim 1, characterized in that: The adjustment structure includes a fixed frame welded on the outer wall of the wire-releasing structure, a transmission gear shaft rotatably connected to the outer wall of the wire-releasing structure and the fixed frame, a gear b welded on the outer wall of the transmission gear shaft, a threaded groove opened on the transmission gear shaft, a moving tube plugged on the outer wall of the transmission gear shaft, a gear c welded on the outer wall of the moving tube and a nut threadedly connected to the threaded groove. The gear b can be connected to the power structure gear of the rapier loom through a chain.

3. A rapier loom transmission mechanism according to claim 2, characterized in that: The adjustment structure also includes a limiting groove formed on the outer wall of the transmission gear shaft and a limiting tooth welded on the inner wall of the moving tube, and the limiting tooth is clamped in the limiting groove.

4. The rapier loom transmission mechanism according to claim 1, characterized in that: The transmission structure includes a gear a welded at one end of the first rubber shaft, a gear set welded on the outer wall of one end of the first rubber shaft, a second rubber shaft rotatably connected to the top of the wire-releasing structure, and a gear d welded on the outer wall of the second rubber shaft, and the gear a is meshed with the gear d.

5. The rapier loom transmission mechanism according to claim 1, characterized in that: The line-releasing structure also includes a spinning shaft rotatably connected to the inner wall of the line-releasing structure and a belt transmission-connected to a pulley at one end of the spinning shaft, and the other end of the belt transmission-connected to a pulley on the first rubber shaft.

6. The rapier loom transmission mechanism according to claim 1, characterized in that: The gear c can be divided into three gears with different diameters. The order of the three gears with different diameters of the gear set is opposite to the order of the three gears with different diameters of the gear c. One set of gears is meshed between the gear c and the gear set at a time.

7. A rapier loom transmission mechanism according to claim 2, characterized in that: The gear diameters of the gear a and the gear d are the same, and all the gear teeth on the gears of the gear set and the gear c are the same in size.