Mould pressing pipeline flange heat preservation structure
By designing the molded pipe flange insulation structure on the pipe flange, using the multi-layer insulation structure and sealing gasket inside the installation shell, the flange is easily deformed due to heat loss in low temperature environments, and effective insulation and sealing effects are achieved.
Patent Information
- Application Number
- CN202421273682.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-05
AI Technical Summary
Pipe flange is prone to deformation due to heat loss in low temperature environments, and long-term exposure to outdoors leads to serious heat loss.
The molded pipe flange insulation structure is adopted, including the flange body, the installation shell, the sealing gasket and the fastener. By installing the heating chamber, the vacuum cavity, the insulation layer and the insulation layer inside the shell, combined with the design of the sealing gasket, the effective insulation of the flange body is ensured.
It effectively solves the heat loss problem of pipeline flange in low temperature environments, prevents deformation, and improves the sealing and insulation effect of the flange.
Smart Images
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Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of flange thermal insulation, and in particular relates to a molded pipeline flange thermal insulation structure. Background Art
[0002] As people's environmental awareness becomes stronger, they pay more and more attention to the thermal insulation of pipelines. However, for flanges connecting pipelines, thermal insulation of flanges is rarely considered due to their special structure. Therefore, flanges without thermal insulation measures will inevitably lose a lot of heat energy, especially in cold areas. Flanges are exposed to the outdoors for a long time, resulting in serious heat loss, and long-term low temperature will also cause flange deformation. Utility Model Content
[0003] The utility model aims to solve the problem that flanges are easily deformed due to heat loss in a low-temperature environment, and proposes a molded pipeline flange insulation structure.
[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a molded pipe flange insulation structure, comprising two groups of flange bodies, two groups of mounting shells, two groups of sealing gaskets and multiple groups of fasteners, the two groups of flange bodies are provided with flange mounting rings, and the two groups of flange bodies are connected by multiple groups of fasteners, the two groups of mounting shells are hollow semi-cylinders, the two groups of mounting shells are connected to the flange mounting rings by multiple groups of fasteners, the two groups of sealing gaskets are respectively installed in the two groups of mounting shells, and the two groups of sealing gaskets are tightly fitted with the flange mounting rings.
[0005] As a further description of the above technical solution:
[0006] A convex edge is arranged on the connection surface of the mounting shell, and the sealing gasket is nested in the area formed by the convex edge.
[0007] As a further description of the above technical solution:
[0008] Both sides of the installation shell are provided with connecting ears, and a plurality of mounting holes are evenly arranged on the connecting ears, and the fasteners are connected in the mounting holes.
[0009] As a further description of the above technical solution:
[0010] A foaming chamber is formed between the two groups of the mounting shells and the two groups of the flange bodies, and the foaming chamber is filled with foamed plastic.
[0011] As a further description of the above technical solution:
[0012] The installation shell has a heating chamber, a vacuum chamber, a thermal insulation layer and a heat insulating layer in sequence, the heating chamber is wrapped around the outside of the foaming chamber, the vacuum chamber is located between the heating chamber and the thermal insulation layer, the thermal insulation layer is located outside the vacuum chamber, and the heat insulating layer wraps the thermal insulation layer.
[0013] As a further description of the above technical solution:
[0014] A plurality of heating rods are evenly arranged in a ring shape in the heating chamber, and the plurality of heating rods are connected by wires.
[0015] As a further description of the above technical solution:
[0016] The surface of the mounting shell is provided with air holes, and the air holes are connected to the vacuum chamber.
[0017] As a further description of the above technical solution:
[0018] The sealing gasket is of arch bridge type.
[0019] As a further description of the above technical solution:
[0020] The thickness of the sealing gasket is greater than the height of the convex edge.
[0021] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:
[0022] 1. In the utility model, two groups of flange bodies are connected by multiple groups of fasteners, and multiple groups of fasteners are used to install the installation shell equipped with sealing gaskets to the flange mounting rings on the two groups of flange bodies. Multiple groups of protective layers are arranged inside the installation shell to insulate the two groups of flange bodies, thereby solving the problem that the pipeline flange is easily deformed due to heat loss in a low temperature environment.
[0023] 2. In the utility model, the interior of the installation shell is divided into a heating chamber, a vacuum chamber, a heat preservation layer and a thermal insulation layer in sequence. The heating rod in the innermost heating chamber is heated to provide temperature for the pipe flange. The vacuum chamber outside the heating chamber is affected by the air holes opened on the surface of the installation shell, thereby reducing the heat exchange between the heating chamber and the outside of the vacuum chamber. The heat preservation layer and the thermal insulation layer cooperate with each other to prevent heat exchange between the inside and outside of the installation shell.
[0024] 3. In the utility model, the sealing gasket is installed in the area of the mounting shell with a convex edge to ensure that the sealing gasket will not shift during use, and the thickness of the sealing gasket is greater than the rear end of the convex edge, ensuring that the sealing gasket can fit tightly with the flange mounting ring during use and has good sealing performance. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1The figure is a schematic diagram of the overall structure of a molded pipe flange insulation structure.
[0026] Figure 2 for Figure 1 Section Figure 1 .
[0027] Figure 3 for Figure 1 Section Figure 2 .
[0028] Figure 4 An exploded view of a molded pipe flange insulation structure.
[0029] Legend:
[0030] 1. Flange body; 2. Mounting shell; 21. Convex edge; 22. Connecting ear; 221. Mounting hole; 23. Air hole; 3. Sealing gasket; 4. Fastener; 5. Flange mounting ring; 6. Foaming chamber; 7. Heating chamber; 71. Heating rod; 8. Vacuum chamber; 9. Insulation layer; 10. Heat insulation layer. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] See also Figure 1-4 The utility model provides a technical solution: a molded pipe flange insulation structure, comprising two groups of flange bodies 1, two groups of mounting shells 2, two groups of sealing gaskets 3 and multiple groups of fasteners 4, the two groups of flange bodies 1 are provided with flange mounting rings 5, and the two groups of flange bodies 1 are connected by multiple groups of fasteners 4, the two groups of mounting shells 2 are hollow semi-cylinders, the two groups of mounting shells 2 are connected to the flange mounting rings 5 by multiple groups of fasteners 4, the two groups of sealing gaskets 3 are respectively installed in the two groups of mounting shells 2, and the two groups of sealing gaskets 3 are tightly fitted with the flange mounting rings 5, the two groups of flange bodies 1 are connected by multiple groups of fasteners 4, and the multiple groups of fasteners 4 install the mounting shells 2 equipped with sealing gaskets 3 to the flange mounting rings 5 on the two groups of flange bodies 1, and multiple groups of protective layers are provided inside the mounting shells 2 to perform thermal insulation treatment on the two groups of flange bodies 1, which solves the problem that the pipeline flange is easily deformed due to heat loss in a low temperature environment;
[0033] A convex edge 21 is provided on the connection surface of the mounting housing 2, and the sealing gasket 3 is nested inside the area formed by the convex edge 21 to prevent the sealing gasket 3 from shifting during use;
[0034] Both sides of the installation shell 2 are provided with connecting ears 22, and a plurality of mounting holes 221 are evenly formed on the connecting ears 22. The fasteners 4 are connected in the mounting holes 221, and the fasteners 4 fix the two sets of installation shells 2 through the mounting holes 221 formed on the connecting ears 22.
[0035] A foaming chamber 6 is formed between the two groups of the mounting shells 2 and the two groups of the flange bodies 1. The foaming chamber 6 is filled with foamed plastic, which plays a buffering role to prevent collision between the mounting shells 2 and the flange bodies 1 due to external impact.
[0036] The installation shell 2 has a heating chamber 7, a vacuum chamber 8, a thermal insulation layer 9 and a heat insulating layer 10 in sequence inside. The heating chamber 7 is wrapped around the outside of the foaming chamber 6. The vacuum chamber 8 is located between the heating chamber 7 and the thermal insulation layer 9. The thermal insulation layer 9 is located outside the vacuum chamber 8. The thermal insulation layer 10 wraps the thermal insulation layer 9. The innermost heating chamber 7 provides temperature for the pipeline flange. The vacuum chamber 8 outside the heating chamber 7 reduces the heat exchange outside the heating chamber 7. The thermal insulation layer 9 and the heat insulating layer 10 cooperate with each other to prevent heat exchange between the inside and outside of the installation shell 2.
[0037] A plurality of heating rods 71 are evenly arranged in a ring shape in the heating chamber 7. The plurality of heating rods 71 are connected by wires. The plurality of heating rods 71 connected by wires are evenly arranged in the heating chamber 7, so that the heating chamber 7 is heated more evenly.
[0038] The surface of the mounting housing 2 is provided with air holes 23, and the air holes 23 are connected to the vacuum chamber 8, and the vacuum chamber 8 is vacuumized through the air holes 23;
[0039] The sealing gasket 3 is an arch bridge type and fits tightly with the mounting housing 2;
[0040] The thickness of the sealing gasket 3 is greater than the height of the flange 21 , thereby ensuring the sealing effect of the sealing gasket 3 when in use.
[0041] Working principle: First, install the sealing gasket 3 in the area of the mounting shell 2 with the convex edge 21 to ensure that the sealing gasket 3 will not shift during use. Secondly, use multiple fasteners 4 to pass through the multiple mounting holes 221 on the connecting ear 22 to fix the two sets of mounting shells 2 on the flange mounting ring 5. Furthermore, the thickness of the sealing gasket 3 is greater than the rear end of the convex edge 21 to ensure that the sealing gasket 3 is tightly fitted with the flange mounting ring 5 during use and has good sealing performance. Then, the foaming bin 6 formed between the mounting shell 2 and the two sets of flange bodies 1 is installed. There is foamed plastic in the foaming bin 6. The flange body 1 is protected. Finally, the interior of the installation shell 2 is divided into a heating chamber 7, a vacuum chamber 8, a thermal insulation layer 9 and a heat insulating layer 10 in sequence. The heating rod 71 in the innermost heating chamber 7 is used to heat the pipe flange to provide temperature. The vacuum chamber 8 outside the heating chamber 7 reduces the heat exchange between the heating chamber 7 and the outside of the vacuum chamber 8 under the action of the air holes 23 opened on the surface of the installation shell 2. The thermal insulation layer 9 and the heat insulating layer 10 cooperate with each other to prevent heat exchange between the inside and outside of the installation shell 2, thereby solving the problem that the pipe flange is easily deformed due to heat loss in a low temperature environment.
[0042] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A molded pipe flange insulation structure, characterized in that: The invention comprises two groups of flange bodies (1), two groups of mounting shells (2), two groups of sealing gaskets (3) and a plurality of groups of fasteners (4); the two groups of flange bodies (1) are each provided with a flange mounting ring (5), and the two groups of flange bodies (1) are connected by the plurality of groups of fasteners (4); the two groups of mounting shells (2) are hollow semi-cylinders, the two groups of mounting shells (2) are connected to the flange mounting ring (5) by the plurality of groups of fasteners (4); the two groups of sealing gaskets (3) are respectively installed in the two groups of mounting shells (2), and the two groups of sealing gaskets (3) are tightly fitted with the flange mounting ring (5).
2. The molded pipe flange insulation structure according to claim 1, characterized in that: A convex edge (21) is provided on the connection surface of the installation shell (2), and the sealing gasket (3) is nested inside the area formed by the convex edge (21).
3. The molded pipe flange insulation structure according to claim 2, characterized in that: Both sides of the installation shell (2) are provided with connecting ears (22), a plurality of mounting holes (221) are evenly provided on the connecting ears (22), and the fasteners (4) are connected in the mounting holes (221).
4. The molded pipe flange insulation structure according to claim 3, characterized in that: A foaming chamber (6) is formed between the two groups of the mounting shells (2) and the two groups of the flange bodies (1), and the foaming chamber (6) is filled with foamed plastic.
5. The molded pipe flange insulation structure according to claim 4, characterized in that: The installation shell (2) comprises a heating chamber (7), a vacuum chamber (8), a thermal insulation layer (9) and a heat insulating layer (10) in sequence; the heating chamber (7) is wrapped around the outside of the foaming chamber (6); the vacuum chamber (8) is located between the heating chamber (7) and the thermal insulation layer (9); the thermal insulation layer (9) is located outside the vacuum chamber (8); and the heat insulating layer (10) wraps around the thermal insulation layer (9).
6. The molded pipe flange insulation structure according to claim 5, characterized in that: A plurality of heating rods (71) are evenly arranged in a ring shape in the heating chamber (7), and the plurality of heating rods (71) are connected by wires.
7. The molded pipe flange insulation structure according to claim 6, characterized in that: An air hole (23) is provided on the surface of the mounting shell (2), and the air hole (23) is connected to the vacuum chamber (8).
8. The molded pipe flange insulation structure according to claim 7, characterized in that: The sealing gasket (3) is of an arch bridge type.
9. The molded pipe flange insulation structure according to claim 8, characterized in that: The thickness of the sealing gasket (3) is greater than the height of the convex edge (21).