Novel crushing device

By designing a new crushing device including a crushing box, a material distribution round bin and a crushing round bin, the motor drives the material distribution shaft rotation and transmission sprocket system, the problems of uneven turmeric crushing and equipment damage in the prior art are solved, and uniform and efficient crushing of materials and extended equipment service life are achieved.

CN222551056UActive Publication Date: 2025-03-04QUANZHOU INST OF AGRI SCI
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Patent Information

Application Number
CN202421229985.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-03-04
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

In the existing turmeric crushing and processing technology, dry turmeric causes large batches of materials to enter the crushing device due to its hardness, which can easily cause materials to accumulate and unevenly crush, and cause damage to the equipment and shorten service life.

Method used

A new crushing device is designed, including a crushing box, a material distribution round bin and a crushing round bin. The material is driven by a motor to rotate the material distribution shaft, and the material is brought into the crushing round bin, and the material is uniformly crushed through the transmission sprocket system and the blade set.

Benefits of technology

It effectively avoids excessive materials entering the crushing device at one time, reduces equipment load, reduces wear and aging, extends the service life of the equipment, and achieves uniform and efficient crushing of materials.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222551056U_ABST
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Abstract

The utility model discloses a novel smashing device which comprises a smashing box, a base is welded to the bottom of the smashing box, a feeding hopper is arranged at the top of the smashing box, the bottom of the feeding hopper is communicated with a stock bin arranged at the top of the smashing box, a material distributing round bin is arranged at the bottom of the stock bin in a communicated mode, and a smashing round bin is arranged at the bottom of the material distributing round bin. A communicating groove is formed in the center of the top of the round smashing bin and communicates with the bottom of the round distributing bin, an arc-shaped bottom bin plate is arranged in the center of the bottom of the round smashing bin, and moving chambers are arranged at the left end and the right end of the round smashing bin. The curcumin extraction device is simple in structure and convenient to operate, can uniformly and efficiently crush the curcumin material, improves the extraction efficiency and purity of curcumin, and can realize automatic control of the whole crushing and collecting process by controlling the motor and the electric telescopic rod through the controller.
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Description

Technical Field

[0001] The utility model relates to the technical field of turmeric crushing and processing, in particular to a novel crushing device. Background Art

[0002] Curcumin is a yellow pigment extracted from turmeric rhizomes. It has a wide range of medical and health values ​​and is widely used in food, medicine, cosmetics and other industries. In the extraction process of curcumin, the crushing of turmeric is one of the key steps. Its crushing effect directly affects the extraction efficiency and purity of curcumin.

[0003] Generally, when turmeric is crushed, it is usually crushed after drying or sun-dried. However, since the dried turmeric will become hard, if a large amount of turmeric material is poured into the crushing device at one time, it is easy to cause the material to accumulate inside the crushing device, resulting in uneven crushing, and some materials cannot be fully crushed. In addition, a large amount of hard material suddenly rushes into the crushing device, which will damage the blades, drive motors and other components of the crushing device, shorten the service life of the equipment, and increase the production cost. Therefore, we proposed a new type of crushing device. Utility Model Content

[0004] In view of the problems existing in the prior art, the utility model discloses a novel crushing device, the technical scheme adopted is that it comprises a crushing box, the bottom of which is welded with a base, the top of which is provided with a feeding hopper, and the bottom of the feeding hopper is communicated with a material bin arranged on the top of the crushing box, the bottom of the material bin is communicated with a dividing circular bin, the bottom of the dividing circular bin is provided with a crushing circular bin, the top center of the crushing circular bin is provided with a connecting groove, and the connecting groove is communicated with the bottom of the dividing circular bin, the bottom center of the crushing circular bin is provided with an arc-shaped bottom bin plate, the left and right ends of the crushing circular bin are provided with a moving chamber, the interior of the moving chamber is respectively provided with an arc-shaped side bin plate, and the arc-shaped side bin plate is respectively slidably mounted on the first slide rails arranged at the front and rear ends of the bottom of the moving chamber, the middle part of the opposite side of the arc-shaped side bin plate and the top surface of the arc-shaped bottom bin plate are respectively provided with a fixed blade group, and the other side of the arc-shaped side bin plate is respectively connected to the placing plate set in the middle of the left and right ends of the crushing box The cam is provided with a toothed plate, and the toothed plate ...

[0005] As a preferred technical solution of the utility model, a discharge slot is provided at the bottom center of the crushing box, and second slide rails are fixedly installed at the left and right ends of the bottom of the discharge slot, respectively, and a collection frame is slidably installed on the second slide rail, and a push handle is welded in the middle of the front side of the collection frame. The collection frame slidably installed on the second slide rail can collect the materials discharged from the discharge slot after crushing, and in addition, the push handle provided in the middle of the front side of the collection frame is convenient for users to operate.

[0006] As a preferred technical solution of the utility model, the discharge unit includes an installation cavity, an electric telescopic rod, a connecting plate and a connecting rod. There are two installation cavities, which are symmetrically arranged at the middle of the left and right ends of the crushing box. The electric telescopic rod is fixedly installed inside the installation cavity, and the connecting plates are fixedly installed at the telescopic ends of the electric telescopic rod. The connecting rods are fixedly installed at the bottom of the connecting plates, and the other ends of the connecting rods are fixedly connected to the middle of the outer side of the arc-shaped side bin plate. The electric telescopic rod is extended and retracted, and its telescopic end drives the arc-shaped side bin plate to slide outward along the first slide rail through the connecting plate and the connecting rod, thereby controlling the opening and closing of the discharge slot at the bottom of the crushing box.

[0007] As a preferred technical solution of the utility model, a bucket cover is movably installed on the top of the feed hopper, and handles are welded on the left and right ends of the top of the bucket cover. The bucket cover is movably installed on the top of the feed hopper, which can effectively prevent the material from splashing out during the crushing process and keep the working environment clean.

[0008] As a preferred technical solution of the utility model, it also includes mounting holes, and the mounting holes are provided in two groups, and the mounting holes are symmetrically arranged at the left and right ends of the base. The mounting holes are arranged at the left and right ends of the base, which is convenient for users to fix the crushing device on the ground or other supports, thereby increasing the stability and safety of the device.

[0009] As a preferred technical solution of the utility model, a controller is further included, the controller is arranged at the left end of the front top of the crushing box, the output end of the controller is electrically connected to the input end of the motor and the electric telescopic rod, and the input end of the controller is electrically connected to the output end of the external power supply. Through the controller, the user can conveniently control the start and stop of the motor and the electric telescopic rod, thereby realizing precise control of the crushing process.

[0010] Beneficial effects of the utility model: the utility model drives the material distribution shaft to rotate through the operation of the motor, so that the turmeric material in the material distribution groove on the material distribution plate is brought into the connecting groove at the top of the crushing silo and falls into the crushing silo, thereby effectively preventing too much turmeric material from entering the crushing silo at one time, reducing the load of the device during the crushing process, reducing the wear and aging of the equipment, and extending the service life of the equipment;

[0011] The first sprocket at the rear end of the dividing shaft is connected to the second sprocket through a transmission chain. According to the transmission ratio principle, the crushing shaft drives the crushing bar to rotate multiple times. The blades on the mobile blade holder at the end of the crushing bar are staggered with the blades in the fixed blade group on the arc-shaped side bin plate and the arc-shaped bottom bin plate, and the turmeric materials falling into the crushing silo are preliminarily divided and further crushed, so as to realize uniform and efficient crushing of the turmeric materials.

[0012] In summary, the new crushing device not only has a long service life and low maintenance cost, but also can realize uniform and efficient crushing of turmeric materials, thereby improving the extraction efficiency and purity of curcumin. At the same time, it is easy to operate, and the entire crushing and collection process can be automatically controlled by controlling the motor and the electric telescopic rod through the controller. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 This is a rear view structural diagram of the utility model;

[0015] Figure 3 It is a schematic diagram of the cross-sectional structure of the utility model.

[0016] In the figure: 1. crushing box; 2. feeding hopper; 3. controller; 4. hopper cover; 5. crushing unit; 51. motor; 52. material distribution shaft; 53. crushing shaft; 54. first sprocket; 55. transmission chain; 56. second sprocket; 57. material distribution plate; 58. crushing rod; 59. mobile blade holder; 6. silo; 7. material distribution round silo; 8. crushing round silo; 9. material discharge unit; 91. installation cavity; 92. electric telescopic rod; 93. connecting plate; 94. connecting rod; 10. arc side silo plate; 11. first slide rail; 12. arc bottom silo plate; 13. fixed blade group; 14. second slide rail; 15. collection frame; 16. base; 17. installation hole; 18. moving chamber. DETAILED DESCRIPTION

[0017] Example 1

[0018] like Figures 1 to 3As shown, the utility model discloses a novel crushing device, which adopts the technical scheme of comprising a crushing box 1, wherein a base 16 is welded at the bottom of the crushing box 1, and the base 16 is also welded. The base 16 is provided with two groups of mounting holes 17, and the mounting holes 17 are respectively symmetrically arranged at the left and right ends of the base 16. Through the arrangement of the mounting holes 17, it is convenient for the user to fix the base 16. A feed hopper 2 is arranged at the top of the crushing box 1, and the bottom of the feed hopper 2 is connected with a silo 6 arranged at the top of the crushing box 1. A bucket cover 4 is movably installed at the top of the feed hopper 2, and handles are respectively welded at the left and right ends of the top of the bucket cover 4. A dividing circular silo 7 is arranged at the bottom of the silo 6, and a crushing circular silo 8 is arranged at the bottom of the dividing circular silo 7. A connecting groove is arranged at the top center of the crushing circular silo 8. The connecting groove is connected with the bottom of the material dividing circular bin 7, an arc-shaped bottom bin plate 12 is arranged at the bottom center of the crushing circular bin 8, and a moving chamber 18 is arranged at the left and right ends of the crushing circular bin 8. The interior of the moving chamber 18 is respectively provided with an arc-shaped side bin plate 10, and the arc-shaped side bin plate 10 is respectively slidably installed on the first slide rails 11 arranged at the front and rear ends of the bottom of the moving chamber 18, and a fixed blade group 13 is respectively arranged in the middle of the opposite side of the arc-shaped side bin plate 10 and the top surface of the arc-shaped bottom bin plate 12, and the other side of the arc-shaped side bin plate 10 is respectively fixedly connected to the discharge unit 9 arranged in the middle of the left and right ends of the crushing box 1, and the discharge unit 9 comprises an installation cavity 91, an electric telescopic rod 92, a connecting plate 93 and a connecting rod 94, and the installation cavity 91 is provided with two, and the installation cavity 91 is divided into The electric telescopic rods 92 are respectively fixedly installed at the middle of the left and right ends of the crushing box 1, and the telescopic ends of the electric telescopic rods 92 are respectively fixedly installed with connecting plates 93, and the bottoms of the connecting plates 93 are respectively fixedly installed with connecting rods 94. The other ends of the connecting rods 94 are respectively fixedly connected to the middle of the outer sides of the arc-shaped side bin panels 10. The arc-shaped side bin panels 10 can be driven to move along the first slide rail 11 by the extension and contraction of the electric telescopic rods 92, thereby controlling the opening and closing of the discharge slot at the bottom of the crushing box 1. A crushing unit 5 is arranged in the middle of the crushing box 1, and the crushing unit 5 includes a motor 51, a material distribution shaft 52, a crushing shaft 53, a first sprocket 54, a transmission chain 55, a second sprocket 56, a material distribution plate 57, a crushing rod 58 and A movable blade holder 59, a dividing shaft 52 and a crushing shaft 53 are rotatably mounted at the inner centers of the dividing silo 7 and the crushing silo 8, respectively. A first sprocket 54 is fixedly mounted at the rear end of the dividing shaft 52. The first sprocket 54 is transmission-connected to a second sprocket 56 arranged at the rear end of the crushing shaft 53 through a transmission chain 55, and the diameter of the first sprocket 54 is at least four times greater than the diameter of the second sprocket 56. A dividing disc 57 is arranged in the middle of the dividing shaft 52, and a dividing groove is arranged at the top center of the dividing disc 57. A plurality of crushing rods 58 are arranged in an equidistant circular array in the middle of the crushing shaft 53, and a movable blade holder 59 is fixedly mounted at the other end of the crushing rod 58, and the blades arranged in an equidistant array on the other side of the movable blade holder 59 are staggered with the blades in the fixed blade group 13, respectively.The motor 51 is fixedly installed in the middle of the front side of the crushing box 1, and the output shaft of the motor 51 is fixedly connected to the front end of the dividing shaft 52. The motor 51 is running to drive the dividing shaft 52 to rotate, so that the turmeric material in the dividing groove on the dividing plate 57 is brought into the connecting groove at the top of the crushing silo 8 and falls into the crushing silo 8. The first sprocket 54 at the rear end of the dividing shaft 52 is connected to the second sprocket 56 through the transmission chain 55. According to the transmission ratio principle, the crushing shaft 53 will drive the crushing rod 58 to rotate multiple times, and the blades on the mobile blade holder 59 at the end of the crushing rod 58 are staggered with the blades in the fixed blade group 13 on the arc-shaped side bin plate 10 and the arc-shaped bottom bin plate 12. The turmeric material falling into the crushing silo 8 is preliminarily divided and further crushed. A discharge slot is provided at the bottom center of the crushing box 1, and second slide rails 14 are fixedly installed at the left and right ends of the bottom of the discharge slot, respectively. A collection frame 15 is slidably installed on the second slide rail 14. A push handle is welded at the middle of the front side of the collection frame 15. Through the setting of the collection frame 15, the material discharged from the discharge slot at the bottom of the crushing box 1 can be collected. The controller 3 is also included. The controller 3 is arranged at the left end of the top front side of the crushing box 1. The output end of the controller 3 is electrically connected to the input end of the motor 51 and the electric telescopic rod 92, and the input end of the controller 3 is electrically connected to the output end of the external power supply.

[0019] The working principle of the utility model is as follows: when in use, a proper amount of turmeric material to be crushed is poured from the feed hopper 2 into the silo 6. Since the silo 6 is internally connected with the dividing silo 7, a certain amount of turmeric material naturally slides into the dividing groove on the top of the dividing plate 57. Then, the motor 51 is started by the controller 3. When the motor 51 is running, its output shaft drives the dividing shaft 52 to rotate. The dividing plate 57 on the dividing shaft 52 rotates with the turmeric material in the dividing groove to the connecting groove on the top of the crushing silo 8, so that the turmeric material in the dividing groove falls into the crushing silo 8. Since the first sprocket 54 at the rear end of the dividing shaft 52 is connected to the second sprocket 56 through the transmission chain 55, and the diameter of the first sprocket 54 is at least four times greater than the diameter of the second sprocket 56, according to the transmission ratio principle, when the dividing shaft 52 rotates one circle, the crushing shaft 5 3 will drive the crushing rod 58 to rotate for multiple circles, and the blades on the mobile blade holder 59 at the end of the crushing rod 58 are staggered with the blades in the fixed blade group 13 on the arc-shaped side bin plate 10 and the arc-shaped bottom bin plate 12, so as to preliminarily divide the turmeric materials dropped into the crushing silo 8, and then the dividing plate 57 is continuously rotated to send all the turmeric materials in the silo 6 into the crushing silo 8, and after a period of crushing and cutting by the crushing rod 58, the mobile blade holder 59 and the fixed blade group 13, the turmeric materials are crushed into the required particle size; after the crushing is completed, the electric telescopic rod 92 is started by the controller 3, so that the telescopic end drives the arc-shaped side bin plate 10 to slide outward along the first slide rail 11 through the connecting plate 93 and the connecting rod 94, so that the crushed materials fall from the discharge slot at the bottom of the crushing box 1 into the collecting frame 15, completing the entire crushing and collecting process.

[0020] The circuit connection involved in the utility model is a common means used by those skilled in the art, and technical inspiration can be obtained through a limited number of experiments, and it belongs to the widely used existing technology.

[0021] Components not described in detail herein are prior art.

[0022] Although the specific embodiments of the present invention are described in detail above, the present invention is not limited to the above embodiments. Various changes can be made within the knowledge of ordinary technicians in the field without departing from the purpose of the present invention, and modifications or deformations without creative labor are still within the scope of protection of the present invention.

Claims

1. A novel crushing device, comprising a crushing box (1), wherein a base (16) is welded to the bottom of the crushing box (1), characterized in that: A feed hopper (2) is arranged on the top of the crushing box (1), and the bottom of the feed hopper (2) is connected to a silo (6) arranged on the top of the crushing box (1), and a dividing silo (7) is arranged on the bottom of the silo (6), and a crushing silo (8) is arranged on the bottom of the dividing silo (7), and a connecting groove is arranged at the top center of the crushing silo (8), and the connecting groove is connected to the bottom of the dividing silo (7), and an arc-shaped bottom silo plate (12) is arranged at the bottom center of the crushing silo (8), and a moving chamber (18) is arranged at the left and right ends of the crushing silo (8), and the interior of the moving chamber (18) is respectively provided with A curved side bin plate (10) is provided, and the curved side bin plate (10) is slidably mounted on first slide rails (11) provided at the front and rear ends of the bottom of the moving chamber (18), a fixed blade group (13) is provided at the middle of the opposite side of the curved side bin plate (10) and the top surface of the curved bottom bin plate (12), and the other side of the curved side bin plate (10) is fixedly connected to a discharge unit (9) provided at the middle of the left and right ends of the crushing box (1), and a crushing unit (5) is provided at the middle of the crushing box (1), and the crushing unit (5) comprises a motor (51), a material distribution shaft (52), and a crushing The invention relates to a material distribution shaft (53), a first sprocket (54), a transmission chain (55), a second sprocket (56), a material distribution plate (57), a crushing rod (58) and a movable blade holder (59), wherein the material distribution shaft (52) and the crushing shaft (53) are rotatably mounted at the inner center of the material distribution round bin (7) and the crushing round bin (8), respectively, and a first sprocket (54) is fixedly mounted at the rear end of the material distribution shaft (52), and the first sprocket (54) is transmission-connected to the second sprocket (56) arranged at the rear end of the crushing shaft (53) through a transmission chain (55), and the diameter of the first sprocket (54) is at least four times greater than the diameter of the second sprocket (56). times, a dividing plate (57) is arranged in the middle of the dividing shaft (52), a dividing groove is arranged in the top center of the dividing plate (57), a plurality of crushing rods (58) are arranged in an equidistant circular array in the middle of the crushing shaft (53), a movable blade holder (59) is fixedly installed at the other end of each crushing rod (58), and the blades arranged in an equidistant array on the other side of the movable blade holder (59) are staggered with the blades in the fixed blade group (13), the motor (51) is fixedly installed in the middle of the front side of the crushing box (1), and the output shaft of the motor (51) is fixedly connected to the front end of the dividing shaft (52).

2. A new type of pulverizing device according to claim 1, characterized in that: A discharge slot is provided at the bottom center of the crushing box (1), and second slide rails (14) are fixedly installed at the left and right ends of the bottom of the discharge slot, respectively, a collection frame (15) is slidably installed on the second slide rail (14), and a push handle is welded to the middle of the front side of the collection frame (15).

3. A new type of pulverizing device according to claim 1, characterized in that: The discharge unit (9) comprises an installation cavity (91), an electric telescopic rod (92), a connecting plate (93) and a connecting rod (94); two installation cavities (91) are provided, and the installation cavities (91) are respectively symmetrically arranged at the middle of the left and right ends of the crushing box (1); the inside of the installation cavity (91) is respectively fixedly installed with an electric telescopic rod (92); the telescopic end of the electric telescopic rod (92) is respectively fixedly installed with a connecting plate (93); the bottom of the connecting plate (93) is respectively fixedly installed with a connecting rod (94); the other end of the connecting rod (94) is respectively fixedly connected to the middle of the outer side of the arc-shaped side bin plate (10).

4. A new type of pulverizing device according to claim 1, characterized in that: A hopper cover (4) is movably mounted on the top of the feed hopper (2), and handles are respectively welded to the left and right ends of the top of the hopper cover (4).

5. A new type of pulverizing device according to claim 1, characterized in that: It also includes mounting holes (17), wherein two groups of mounting holes (17) are provided, and the mounting holes (17) are symmetrically arranged at the left and right ends of the base (16) front and back.

6. A new type of pulverizing device according to claim 1, characterized in that: The invention also comprises a controller (3), the controller (3) being arranged at the left end of the top front side of the crushing box (1), the output end of the controller (3) being electrically connected to the input end of the motor (51) and the electric telescopic rod (92), and the input end of the controller (3) being electrically connected to the output end of an external power supply.