Automatic classifying and discharging mechanism based on memory card detection
By designing an automatic sorting and cutting mechanism, and using the transmission and sorting components to realize automatic cutting and classification after memory card inspection, the high cost and low efficiency problems caused by manual participation in the prior art are solved, and the detection efficiency is improved and labor costs are reduced.
Patent Information
- Application Number
- CN202421288698.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-06
AI Technical Summary
The prior art requires manual participation after memory card detection, resulting in high cost, low efficiency, and errors may occur due to human factors.
An automatic sorting and unloading mechanism based on memory card detection is designed, including a workbench, unloading assembly, a conveying bracket and a conveying assembly. Through the function of the conveying component, the memory card is automatically discharged into the feeding component after the inspection is completed, and the sorting component is used to switch the storage rack according to the detection results to achieve automatic classification and discharge.
Automatic cutting and classification of memory card detection is realized, which improves overall detection efficiency, reduces labor costs, and reduces the possibility of human error.
Smart Images

Figure CN222551434U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection and blanking devices, in particular to an automatic classification and blanking mechanism based on memory card detection. Background Art
[0002] Memory cards have the advantages of small size, strong compatibility and stable reading and writing speed. They are widely used in mobile terminals such as mobile phones, tablets, digital cameras, etc. You only need to put or insert the memory card into the matching card slot of the mobile terminal to store or transfer music, videos, photos, games, files, applications, etc.
[0003] After the memory card is manufactured, it is necessary to perform a reading test and a capacity test to determine whether the memory card is qualified and to sort out unqualified defective products. At present, after some testing equipment in the prior art completes the testing of the memory card, staff are required to manually separate qualified products from defective products according to the test results, resulting in the need for manual participation in the memory card testing process, high labor costs, low efficiency, and possible errors due to human factors. Utility Model Content
[0004] In order to solve the problems in the above-mentioned background technology, the utility model provides an automatic classification and unloading mechanism based on memory card detection, which can automatically classify and unload qualified products and defective products according to the detection results, thereby improving work efficiency and reducing labor costs.
[0005] The solution adopted by the utility model to solve its technical problems is: an automatic classification unloading mechanism based on memory card detection, including a workbench and a unloading component arranged on the workbench and located on the side of the discharge end of the detection mechanism, the unloading component includes a unloading base and at least two storage racks arranged side by side on the unloading base, a conveying bracket docked with the storage rack is provided between the unloading component and the detection mechanism, the conveying bracket is provided with a conveying component for conveying the memory card to the storage rack, and the bottom of the unloading component is connected to a sorting component for switching the storage rack for classified unloading.
[0006] Furthermore, the sorting component includes a mounting plate and a sorting track arranged on the mounting plate and along the arrangement direction of the material storage rack. The material unloading base is slidably installed on the sorting track. The mounting plate is provided with a sorting driving component which is connected to the material unloading base and drives the material unloading base to slide along the sorting track.
[0007] Furthermore, the sorting drive assembly includes a sorting motor arranged on the mounting plate and a sorting screw connected to the sorting motor and extending along the length direction of the sorting track. A sorting nut seat is provided at the bottom of the unloading base, and the sorting screw passes through the sorting nut seat and is threadedly connected to the sorting nut seat.
[0008] Furthermore, the workbench is also provided with a lifting component which is connected to the bottom of the sorting component to drive the material storage rack to move up and down for stacking and unloading.
[0009] Furthermore, the lifting assembly includes a lifting motor arranged at the bottom of the workbench and a lifting screw rod vertically connected to the output shaft of the lifting motor. A lifting nut seat is fixedly installed on the workbench. The other end of the lifting screw rod connected to the lifting motor passes through the lifting nut seat and is rotatably connected to the bottom of the switching assembly.
[0010] Furthermore, a lifting guide rod is vertically connected to the bottom of the sorting component, and the bottom of the lifting guide rod passes through the workbench and is connected to the lifting motor.
[0011] Furthermore, the conveying bracket includes a mounting frame fixedly mounted on the workbench and mounting blocks symmetrically arranged on both sides of the top of the mounting frame, the mounting blocks are arranged parallel to the transportation direction of the memory card, and the two mounting blocks are combined to form a conveying channel connected to the discharge side of the conveying frame, and the conveying component is arranged at one end of the conveying channel connected to the detection mechanism.
[0012] Furthermore, the conveying component includes a conveying track arranged on the mounting block and along the length direction of the mounting block and a conveying block movably installed on the conveying track. The conveying block is arranged in the conveying channel, and the conveying bracket is also provided with a unloading drive component for driving the conveying block to move along the conveying track.
[0013] Furthermore, the unloading drive assembly includes transmission wheels arranged at both ends of the top of the mounting frame, a transmission belt mounted on the transmission wheel, and a transmission motor connected to the transmission wheel, and the conveying block is fixedly connected to one side of the transmission belt.
[0014] Furthermore, a vertical partition is provided on the end surface of the unloading base, and the material storage rack is detachably installed on both sides of the partition. The unloading base is also provided with a fixing cylinder for pushing the material storage rack to be fixed tightly against the side of the partition.
[0015] In summary, the beneficial effects of the utility model are:
[0016] 1. The utility model sets a conveying bracket between the blanking component and the detection mechanism, and sets a conveying component on the conveying bracket, so that after the memory card detection is completed, it can be automatically unloaded into the blanking component under the action of the conveying component, thereby realizing automatic unloading of the memory card detection and improving the overall detection efficiency.
[0017] 2. The utility model sets at least two storage racks installed side by side on the unloading base, and sets a sorting component at the bottom of the unloading base, so that after the storage card detection is completed, the sorting component can switch the storage rack corresponding to the conveying bracket according to the detection result, so that the qualified products and defective products of the storage card can be respectively conveyed by the conveying component to different storage racks for storage, thereby realizing the function of automatic classification unloading, improving work efficiency and reducing labor costs.
[0018] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, the following preferred embodiments are specifically cited and described in detail with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of this embodiment;
[0020] Figure 2 This is a schematic diagram of the structure of the sorting assembly and the lifting assembly of this embodiment;
[0021] Figure 3 This is a schematic diagram of the structure of the transmission bracket and the transmission assembly of this embodiment;
[0022] Figure 4 2 is an exploded view of the blanking assembly of this embodiment.
[0023] In the figure: 1. workbench; 2. detection mechanism; 3. unloading assembly; 31. unloading base; 311. partition; 312. fixed cylinder; 32. storage rack; 4. conveying bracket; 41. mounting rack; 42. mounting block; 43. conveying channel; 5. conveying assembly; 51. conveying track; 52. conveying block; 53. unloading drive assembly; 531. transmission wheel; 532. transmission belt; 533. transmission motor; 6. sorting assembly; 61. mounting plate; 62. sorting track; 63. sorting drive assembly; 631. sorting motor; 632. sorting screw rod; 633. sorting nut seat; 7. lifting assembly; 71. lifting motor; 72. lifting screw rod; 73. lifting nut seat; 74. lifting guide rod. DETAILED DESCRIPTION
[0024] In order to make the content of the utility model more clearly understood, the utility model is further described below based on specific embodiments in combination with the accompanying drawings.
[0025] It should be noted that the terms "center", "upper", "lower", "front", "back", "left", "right", "inner", "outer" and the like used herein to indicate directions or positional relationships are based on directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention. Unless otherwise specified, "plurality" means two or more.
[0026] Unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood by specific circumstances.
[0027] like Figure 1 and Figure 2 As shown, an automatic classification and unloading mechanism based on memory card detection can automatically classify and unload memory cards according to the detection results, so that qualified memory cards and defective memory cards can be stored separately, which can effectively improve the overall detection efficiency and reduce labor costs, and realize automated production. The unloading mechanism of this embodiment includes a workbench 1 and an unloading component 3 arranged on the workbench 1, wherein the unloading component 3 is arranged on one side of the discharge end of the detection mechanism 2, so that the unloading can be carried out through the unloading component 3 after the memory card detection is completed. The unloading component 3 of the present embodiment comprises an unloading base 31 and two storage racks 32 arranged side by side on the unloading base 31. After the storage card is unloaded, qualified products and defective products can be stored in the two storage racks 32 respectively to realize classified unloading and storage; wherein, the storage rack 32 of the present embodiment is a square shell structure connected at both ends, and a conveying bracket 4 connected to the storage rack 32 is provided between the unloading component 3 and the detection mechanism 2, and a conveying component 5 is provided on the conveying bracket 4, so that after the storage card is detected and temporarily stored on the conveying bracket 4, the conveying component 5 can push the tested storage card in the conveying bracket 4 from the port on one side of the storage rack 32 into the storage rack 32, thereby completing the automatic unloading of the storage card.
[0028] In order to realize automatic classification and storage of memory cards after unloading, a sorting component 6 is arranged at the bottom of the unloading component 3 in this embodiment. The sorting component 6 can drive the unloading component 3 to move so as to switch the position of the storage rack 32. After the detection mechanism 2 completes the detection, the sorting component 6 can switch the storage rack 32 corresponding to the conveying bracket 4 according to the detection result, so that the storage rack 32 corresponding to the detection result can be connected to the conveying bracket 4, thereby storing qualified products and defective products in the corresponding storage racks 32 respectively to realize automatic classification and unloading, effectively improving the overall detection efficiency, and no manual operation is required, thereby reducing labor costs.
[0029] Specifically, Figure 1 and Figure 2 As shown, the sorting component 6 of this embodiment includes a mounting plate 61 and a sorting track 62 arranged on the mounting plate 61 and along the arrangement direction of the storage rack 32, wherein the unloading base 31 is slidably installed on the sorting track 62, so that after the storage card detection is completed, the unloading base 31 can move along the sorting track 62, so that the storage rack 32 corresponding to the detection result is moved to the conveying bracket 4 and connected to the conveying bracket 4, and the storage card is unloaded into the corresponding storage rack 32.
[0030] In addition, the mounting plate 61 of the present embodiment is also provided with a sorting drive assembly 63 which is connected to the material unloading base 31 and drives the material unloading base 31 to slide along the sorting track 62. The material unloading base 31 can move along the sorting track 62 driven by the sorting drive assembly 63, thereby realizing the switching of the material storage rack 32. Specifically, the sorting drive assembly 63 of the present embodiment includes a sorting motor 631 arranged on the mounting plate 61 and a sorting screw rod 632 connected to the sorting motor 631, wherein the sorting motor 631 of the present embodiment is arranged at one end of the mounting plate 61, and the output shaft of the sorting motor 631 is arranged toward the arrangement direction of the material storage rack 32, and the sorting screw rod 632 is connected to the output shaft of the sorting motor 631 and extends along the length direction of the sorting track 62, and at the same time, a sorting nut seat 633 is provided at the bottom of the material unloading base 31, and the sorting screw rod 632 passes through the sorting nut seat 633. The nut seat 633 is threadedly connected to the sorting nut seat 633, so that when the sorting motor 631 is started, it can drive the sorting screw rod 632 to rotate, and the unloading base 31 moves along the sorting track 62 under the action of the threaded connection between the sorting screw rod 632 and the sorting nut seat 633, thereby realizing the automatic switching of the storage rack 32 of this embodiment, so that after the storage card detection is completed, the storage rack 32 corresponding to the detection result can be docked at the conveying bracket 4, realizing the automatic classification and unloading of the storage card, which is convenient for improving the overall detection and unloading efficiency and accuracy.
[0031] like Figure 1 and Figure 2As shown, the workbench 1 of this embodiment is provided with a lifting assembly 7 connected to the bottom of the sorting assembly 6. The lifting assembly 7 can control the vertical movement of the sorting assembly 6, so that the unloading assembly 3 installed on the sorting assembly 6 can be adjusted in height along the vertical direction, so that when the memory cards are unloaded after the detection is completed, they can be stacked and stored in the storage rack 32 of the square frame structure.
[0032] Specifically, the lifting assembly 7 of the present embodiment includes a lifting motor 71, a lifting screw rod 72 and a lifting nut seat 73. The lifting nut seat 73 of the present embodiment is fixedly installed on the workbench 1, and the lifting motor 71 is arranged at the bottom of the workbench 1. One end of the lifting screw rod 72 is connected to the driving shaft of the lifting motor 71, and the other end of the lifting screw rod 72 passes through the lifting nut seat 73 and is rotatably connected to the bottom of the sorting assembly 6. At the same time, a lifting guide rod 74 is connected between the sorting assembly 6 and the lifting motor 71, so that when the lifting motor 71 is started, the lifting screw rod 72 is driven to rotate. At this time, the threaded connection between the lifting screw rod 72 and the lifting nut seat 73 causes the lifting screw rod 72 to move up and down, thereby driving the sorting assembly 6 and the lifting motor 71 to move vertically under the action of the lifting guide rod 74, thereby driving the storage rack 32 connected to the sorting assembly 6 to move up and down, thereby realizing the switching of the height position of the storage rack 32, which is convenient for stacking and storing the unloaded storage cards.
[0033] like Figure 1 and Figure 3 As shown, a conveying bracket 4 for conveying the unloading material is provided between the unloading assembly 3 and the detection mechanism 2 of this embodiment. After the memory card is detected in the detection mechanism 2, it is conveyed to the unloading assembly 3 via the conveying bracket 4 for classification unloading. Specifically, the conveying bracket 4 of this embodiment includes a mounting frame 41 fixedly mounted on the workbench 1 and mounting blocks 42 symmetrically arranged on both sides of the top of the mounting frame 41, wherein the mounting blocks 42 are arranged parallel to the transportation direction of the memory card, and the two mounting blocks 42 are combined to form a conveying channel 43 connected to the storage rack 32, so that after the memory card is detected, it is conveyed to the corresponding storage rack 32 along the conveying channel 43 to complete classification unloading.
[0034] In order to enable the memory card after detection to automatically move along the transmission channel 43 into the storage rack 32, the present embodiment further provides a transmission component 5 on the transmission bracket 4, and the memory card in the transmission channel 43 can be moved along the transmission channel 43 into the storage rack 32 under the push of the transmission component 5 to complete the unloading. Specifically, the transmission component 5 of the present embodiment includes a transmission track 51 provided on one of the mounting blocks 42 and a transmission block 52 movably installed on the transmission track 51. The transmission track 51 of the present embodiment is provided along the length direction of the mounting block 42, and the starting position of the transmission block 52 is provided on the side of the transmission channel 43 away from the unloading component 3, so that after the memory card completes the detection and enters the transmission channel 43, the transmission block 52 moves along the transmission channel 43 to push the memory card from the transmission channel 43 to the storage rack 32 of the unloading mechanism, and completes the unloading and storage of the memory card.
[0035] like Figure 3 As shown, the conveying bracket 4 of this embodiment is also provided with a material unloading driving assembly 53 connected to the conveying block 52, so that the conveying block 52 can move along the conveying track 51 driven by the material unloading driving assembly 53, thereby pushing the memory card unloading and storage.
[0036] Specifically, the unloading drive assembly 53 of the present embodiment includes a transmission wheel 531 arranged at both ends of the mounting frame 41, a transmission motor 533 connected to any transmission wheel 531 and a transmission belt 532 mounted on the transmission wheel 531, and the conveying block 52 is connected to one side of the transmission belt 532, so that when the transmission motor 533 is started to drive the transmission wheel 531 to rotate, the transmission belt 532 can rotate under the drive of the transmission wheel 531, thereby driving the conveying block 52 connected to one side of the transmission belt 532 to move, and then the conveying block 52 can be driven by the transmission belt 532 to move along the conveying channel 43 on the conveying bracket 4, thereby pushing the storage card in the conveying channel 43 of the conveying bracket 4 to the storage rack 32 of the unloading assembly 3 to complete automatic unloading; and with the cooperation of the sorting assembly 6, automatic sorting and unloading of storage card detection can be realized.
[0037] The unloading drive component 53 of this embodiment is a belt transmission mechanism. In another embodiment, the unloading drive component 53 can also be a cylinder transmission mechanism. The same technical effect can be achieved by setting a cylinder at a position of the conveying bracket 4 away from one end of the unloading component 3 to push the storage card. It will not be repeated here.
[0038] like Figure 1 , Figure 2 and Figure 4As shown, this embodiment stores qualified and defective storage cards by setting at least two storage racks 32 installed side by side; the storage rack 32 of this embodiment is detachably connected to the unloading base 31, so that the full storage rack 32 can be easily disassembled and replaced. Specifically, a vertical partition 311 is provided on the end surface of the unloading base 31 of this embodiment, and two storage racks 32 are respectively arranged on both sides of the partition 311, and a fixed cylinder 312 arranged toward the partition 311 is provided on the unloading base 31. When the storage rack 32 is installed, the fixed cylinder 312 can push the storage rack 32 to be installed close to the side of the partition 311, with accurate position and good stability, so as to realize accurate unloading; at the same time, when the storage rack 32 is full, the fixed cylinder 312 retreats to loosen the storage rack 32, so as to facilitate the replacement of the storage rack 32.
[0039] In summary, the working principle of this embodiment is as follows: this embodiment sets a conveying bracket 4 between the unloading component 3 and the detection mechanism 2, and sets a conveying component 5 on the conveying bracket 4, so that after the storage card detection is completed, it can be automatically unloaded into the unloading component 3 under the action of the conveying component 5, thereby realizing automatic unloading of the storage card detection and improving the overall detection efficiency; and this embodiment sets at least two storage racks 32 installed side by side on the unloading base 31, and sets a sorting component 6 at the bottom of the unloading base 31, so that after the storage card detection is completed, the sorting component 6 can switch the storage rack 32 corresponding to the conveying bracket 4 according to the detection result, so that the qualified products and defective products of the storage card can be respectively conveyed by the conveying component 5 to different storage racks 32 for storage, thereby realizing the function of automatic classification and unloading, improving work efficiency and reducing labor costs.
[0040] The embodiments described above are only preferred implementation modes of the present utility model and cannot be used to limit the protection scope of the present utility model. Any non-substantial changes and modifications made by technicians in this field on the basis of the utility model shall fall within the protection scope of the present utility model.
Claims
1. An automatic sorting unloading mechanism based on memory card detection, comprising a workbench (1) and an unloading assembly (3) arranged on the workbench (1) and located on one side of the unloading end of the detection mechanism (2), characterized in that: The material unloading component (3) comprises a material unloading base (31) and at least two material storage racks (32) arranged side by side on the material unloading base (31); a conveying bracket (4) docked with the material storage rack (32) is arranged between the material unloading component (3) and the detection mechanism (2); a conveying component (5) for conveying a storage card to the material storage rack (32) is arranged on the conveying bracket (4); and a sorting component (6) for switching the material storage rack (32) for classified unloading is connected to the bottom of the material unloading component (3).
2. The automatic classification and unloading mechanism based on memory card detection according to claim 1 is characterized in that: The sorting assembly (6) comprises a mounting plate (61) and a sorting track (62) arranged on the mounting plate (61) and arranged along the arrangement direction of the material storage rack (32); the material unloading base (31) is slidably mounted on the sorting track (62); and a sorting driving assembly (63) connected to the material unloading base (31) and driving the material unloading base (31) to slide along the sorting track (62) is provided on the mounting plate (61).
3. The automatic classification and unloading mechanism based on memory card detection according to claim 2 is characterized in that: The sorting drive assembly (63) comprises a sorting motor (631) arranged on the mounting plate (61) and a sorting screw rod (632) connected to the sorting motor (631) and extending along the length direction of the sorting track (62); a sorting nut seat (633) is provided at the bottom of the unloading base (31); the sorting screw rod (632) passes through the sorting nut seat (633) and is threadedly connected to the sorting nut seat (633).
4. The automatic classification and unloading mechanism based on memory card detection according to claim 1 is characterized in that: The workbench (1) is also provided with a lifting component (7) connected to the bottom of the sorting component (6) to drive the material storage rack (32) to move up and down for stacking and unloading.
5. The automatic classification and unloading mechanism based on memory card detection according to claim 4 is characterized in that: The lifting assembly (7) comprises a lifting motor (71) arranged at the bottom of the workbench (1) and a lifting screw (72) vertically connected to the output shaft of the lifting motor (71); a lifting nut seat (73) is fixedly mounted on the workbench (1); the other end of the lifting screw (72) connected to the lifting motor (71) passes through the lifting nut seat (73) and is rotatably connected to the bottom of the switching assembly.
6. The automatic classification and unloading mechanism based on memory card detection according to claim 5 is characterized in that: A lifting guide rod (74) is vertically connected to the bottom of the sorting component (6); the bottom of the lifting guide rod (74) passes through the workbench (1) and is connected to the lifting motor (71).
7. The automatic classification and unloading mechanism based on memory card detection according to claim 1 is characterized in that: The conveying bracket (4) comprises a mounting frame (41) fixedly mounted on the workbench (1) and mounting blocks (42) symmetrically arranged on both sides of the top of the mounting frame (41); the mounting blocks (42) are arranged parallel to the transport direction of the memory card; the two mounting blocks (42) are combined to form a conveying channel (43) connected to the discharge side of the conveying frame; the conveying assembly (5) is arranged at one end of the conveying channel (43) connected to the detection mechanism (2).
8. The automatic classification and unloading mechanism based on memory card detection according to claim 7 is characterized in that: The conveying assembly (5) comprises a conveying track (51) arranged on the mounting block (42) and along the length direction of the mounting block (42), and a conveying block (52) movably mounted on the conveying track (51); the conveying block (52) is arranged in the conveying channel (43); and the conveying bracket (4) is also provided with a material unloading driving assembly (53) for driving the conveying block (52) to move along the conveying track (51).
9. The automatic classification and unloading mechanism based on memory card detection according to claim 8, characterized in that: The unloading drive assembly (53) comprises a transmission wheel (531) arranged at both ends of the top of the mounting frame (41), a transmission belt (532) mounted on the transmission wheel (531) and a transmission motor (533) connected to the transmission wheel (531); the conveying block (52) is fixedly connected to one side of the transmission belt (532).
10. The automatic classification and unloading mechanism based on memory card detection according to claim 1, characterized in that: A vertically arranged partition (311) is provided on the end surface of the material unloading base (31), and the material storage rack (32) is detachably mounted on both sides of the partition (311). A fixing cylinder (312) is also provided on the material unloading base (31) for pushing the material storage rack (32) to be fixed tightly against the side of the partition (311).