Punching machine protection equipment with real-time alarming and pushing functions

By setting up an annular sleeve and gear rack linkage design on the hydraulic cylinder of the stamper, the real-time alarm push device of the stamper is realized, solving the problem of delay in the response of the protective device in the prior art, and significantly improving the safety performance of the stamper.

CN222551974UActive Publication Date: 2025-03-04SHANGHAI RUAI INFORMATION TECH CO LTD
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Patent Information

Application Number
CN202421293311.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-03-04
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

The safety protection devices of existing stamping machines may be delayed in emergencies, increasing the risk of accidents, especially due to the rapid activity of the hydraulic press, which leads to delayed responses of the protective device.

Method used

A stamper protection device with real-time alarm push is designed. By setting up an annular sleeve on the hydraulic cylinder movable column of the stamper, and driving the movable rod to lift and lower through the linkage of gears and racks, the baffle is automatically lifted, and the operator is promptly warned to stop the operation.

Benefits of technology

Through the design of the real-time alarm push device, the safety performance of the stamping machine is significantly improved, the potential safety hazards of material splashing to the operators are prevented, and the operators are promptly warned in an emergency, reducing the risk of accidents.

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Abstract

The utility model belongs to the technical field of punching machines, and particularly relates to a punching machine protection device capable of alarming and pushing in real time, which comprises a punching machine body, a hydraulic cylinder is fixedly connected to the outer wall of the punching machine body, a punching head is fixedly connected to the hydraulic cylinder, and the punching head is movably connected with a warning and pushing device. The warning pushing device comprises an arc-shaped groove. According to the punching machine protection equipment with the real-time alarming and pushing functions, through the arranged warning and pushing device, when a movable column of a hydraulic cylinder drives a punching head to apply pressure downwards, an annular sleeve works downwards synchronously, a connecting plate connected with the annular sleeve drives a rack to slide in a manner of being attached to the outer wall of a punching machine body, and the rack drives a gear and a rotating column of the gear to rotate and move; the eccentric rotation of the positioning rod enables the movable rod to correspondingly carry out lifting operation, in the downward die pressing process of the punching head, the baffle is lifted, a worker is warned to stop the operation step in time, and potential safety hazards caused by material splashing to the worker are prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of punching machines, in particular to a punching machine protection device with real-time alarm push function. Background Art

[0002] The stamping machine deforms and forms the metal material by placing the metal sheet in a die and then applying pressure between the upper and lower halves of the die. This process is usually driven by a hydraulic system to move the slide up and down to achieve the stamping of the metal sheet.

[0003] At present, in the prior art, a Chinese patent with announcement number CN218555389U discloses a safety protection mechanism for a stamping machine. The device drives the incomplete gear to rotate by driving the servo motor, which can drive the stamping seat to move back and forth. It can prevent the stamping operator's hands from being directly under the punching head during the process of taking out the stamped parts after stamping and placing the stamping plates to be stamped. However, in actual use, since the hydraulic press is the core driving part of the stamping machine, its rapid activity has brought about an improvement in production efficiency, but it may also cause delays in the protective device in an emergency, thereby increasing the risk of accidents. In order to overcome this challenge, the design and implementation of the hydraulic press's active linkage warning push device can significantly improve the safety performance of the stamping machine. In view of this, we propose a stamping machine protection device with real-time alarm push. Utility Model Content

[0004] The main purpose of the utility model is to provide a punching machine protection device with real-time alarm push, which can solve the problems raised in the above background technology.

[0005] In order to achieve the above-mentioned purpose, the punching machine protection device with real-time alarm push proposed by the utility model comprises a punching machine body, the outer wall of the punching machine body is fixedly connected to a hydraulic cylinder, the hydraulic cylinder is fixedly connected to a punching head, the outer wall of the punching machine body is fixedly connected to a punching seat, a punching groove is provided on the surface of the punching seat, the punching seat is movably connected to a transmission box, the punching head is movably connected to a warning push device, and the warning push device comprises:

[0006] Arc grooves, the surface of the punching seat is provided with arc grooves, and the arc grooves are provided in two groups;

[0007] An annular sleeve is fixedly connected to the outer wall of the connecting column of the punching head.

[0008] Preferably, the surface of the annular sleeve is fixedly connected to the connecting plate, and the connecting plate is fixedly connected with a rack. When the movable column of the hydraulic cylinder drives the punching head to apply pressure downward to realize the deformation operation of the metal material, the annular sleeve on the movable column will then operate downward synchronously.

[0009] Preferably, a movable cavity is opened on the inner wall of the punching seat, a gear is rotatably connected in the movable cavity, the gear is meshingly connected with a rack, and the rack slides against the outer wall of the punching machine body to prevent interference with other punching components during movement.

[0010] Preferably, a rotating groove is provided inside the punching seat, the rotating groove is communicated with the movable cavity, a rotating column is rotatably connected in the rotating groove, and the rotating column is fixedly connected to a gear, and the gear and its rotating column are driven to rotate through the downward movement of the rack.

[0011] Preferably, one end of the rotating column away from the gear is fixedly connected to a positioning rod, and a movable rod is sleeved in the positioning rod, and the rotation of the rotating column drives the eccentric rotation of the positioning rod.

[0012] Preferably, the movable rod is slidably connected in the arc groove, and the movable rod is slidably connected in the sliding groove opened in the baffle.

[0013] The utility model provides a punching machine protection device with real-time alarm push. It has the following beneficial effects:

[0014] (1) The real-time alarm push-pushing protection device of the stamping machine is equipped with an alarm push device. When the movable column of the hydraulic cylinder drives the stamping head to apply pressure downward, the annular sleeve will move downward synchronously. The connecting plate connected to the annular sleeve drives the rack to slide against the outer wall of the stamping machine body. The downward movement of the rack drives the gear and its rotating column to rotate. The eccentric rotation of the positioning rod on the rotating column causes the movable rod to move up and down accordingly. When the stamping head is in the process of pressing the die downward, the baffle is lifted to promptly warn the staff to stop the operation steps, thereby preventing the material from splashing and causing potential safety hazards to the staff.

[0015] (2) The real-time alarm push-pushing press protection device is equipped with a baffle. When the press starts working, the baffle will move accordingly, and directly convey the working status of the press to the operator through its movement state. Secondly, during the stamping process, the metal sheet may produce fragments or splashes due to the strong impact force. The baffle can effectively block these splashes and confine them to the working area of ​​the press, thereby protecting the safety of the operator. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0017] Figure 1 The overall structure of the utility model is shown in FIG. Figure 1 ;

[0018] Figure 2 It is a partial structural schematic diagram of the utility model;

[0019] Figure 3 The overall structure of the utility model is shown in FIG. Figure 2 ;

[0020] Figure 4 This is a schematic diagram of the cross-sectional structure of the punching machine body of the utility model;

[0021] Figure 5 This is a schematic diagram of the structure of the warning push device of the utility model Figure 1 ;

[0022] Figure 6 This is a schematic diagram of the structure of the warning push device of the utility model Figure 2 .

[0023] Description of Figure Numbers:

[0024] 1. Punching machine body; 2. Hydraulic cylinder; 3. Punching head; 4. Punching seat; 401. Punching groove; 5. Transmission box; 6. Warning push device; 61. Arc groove; 62. Annular sleeve; 63. Connecting plate; 64. Rack; 65. Movable cavity; 66. Gear; 67. Rotating column; 68. Rotating groove; 69. Positioning rod; 610. Movable rod; 611. Baffle; 612. Sliding groove.

[0025] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-Figure 6The utility model proposes a stamping machine protection device with real-time alarm push, including a stamping machine body 1, the outer wall of the stamping machine body 1 is fixedly connected with a hydraulic cylinder 2, the hydraulic cylinder 2 is fixedly connected with a stamping head 3, the outer wall of the stamping machine body 1 is fixedly connected with a stamping seat 4, the surface of the stamping seat 4 is provided with a stamping groove 401, the stamping seat 4 is movably connected with a transmission box 5, the above-mentioned hydraulic cylinder 2, stamping seat 4 and transmission box 5 are similar to the principles mentioned in the Chinese patent with authorization announcement number CN218555389U (a safety protection mechanism for a stamping machine), and the effects achieved are the same. They are existing public technical means in this field and will not be elaborated here. The stamping head 3 is movably connected with a warning push device 6, and the warning push device 6 includes an arc groove 61.

[0028] In the embodiment of the utility model, in order to avoid or reduce potential safety accidents through the working linkage warning pushing device 6 of the hydraulic cylinder 2, specifically, an arc groove 61 is provided on the surface of the punching seat 4, and two groups of arc grooves 61 are provided. The design of the arc groove 61 is convenient for timely extending the early warning protection device. The outer wall of the connecting column of the punching head 3 is fixedly connected with an annular sleeve 62, and the surface of the annular sleeve 62 is fixedly connected to the connecting plate 63, and the connecting plate 63 is fixedly connected with a rack 64. When the active column of the hydraulic cylinder 2 drives the punching head 3 to apply pressure downward to realize the deformation operation of the metal material, the annular sleeve 62 on the active column immediately works downward synchronously, and the inner wall of the punching seat 4 is provided with an active cavity 65, and a gear 66 is rotatably connected in the active cavity 65, and the gear 66 meshes The stamping seat 4 is connected with a rack 64, which slides against the outer wall of the stamping machine body 1 to prevent interference with other stamping components during movement. A rotating groove 68 is provided inside the stamping seat 4, and the rotating groove 68 is connected with the movable cavity 65. A rotating column 67 is rotatably connected in the rotating groove 68, and the rotating column 67 is fixedly connected with a gear 66. The downward movement of the rack 64 drives the gear 66 and its rotating column 67 to rotate. The end of the rotating column 67 away from the gear 66 is fixedly connected with a positioning rod 69, and a movable rod 610 is sleeved in the positioning rod 69. The rotation of the rotating column 67 drives the eccentric rotation of the positioning rod 69. The movable rod 610 is slidably connected in the arc groove 61, and the movable rod 610 is slidably connected in the sliding groove 612 opened in the baffle 611.

[0029] In the utility model, during use, when the movable column of the hydraulic cylinder 2 drives the punch head 3 to apply pressure downward to achieve the deformation operation on the metal material, the annular sleeve 62 on the movable column then moves downward synchronously, and the connecting plate 63 connected to the annular sleeve 62 drives the rack 64 to slide against the outer wall of the punch body 1 to prevent interference with other stamping components during movement. The downward movement of the rack 64 drives the rotation of the gear 66 and its rotating column 67. The eccentric rotation of the positioning rod 69 on the rotating column 67 causes the movable rod 610 to perform the corresponding lifting and lowering operation. The movement of the movable rod 610 drives the external baffle 611 to rise and fall through the sliding groove 612. When the punch head 3 is in the process of downward die pressing, the baffle 611 is lifted, which promptly warns the staff to stop the operation steps, thereby preventing the material from splashing and causing potential safety hazards to the staff.

[0030] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A punching machine protection device with real-time alarm push, comprising a punching machine body (1), characterized in that: The outer wall of the punching machine body (1) is fixedly connected to a hydraulic cylinder (2), the hydraulic cylinder (2) is fixedly connected to a punching head (3), the outer wall of the punching machine body (1) is fixedly connected to a punching seat (4), a punching groove (401) is provided on the surface of the punching seat (4), the punching seat (4) is movably connected to a transmission box (5), the punching head (3) is movably connected to a warning push device (6), and the warning push device (6) comprises: Arc-shaped grooves (61), the surface of the punching seat (4) is provided with arc-shaped grooves (61), and two groups of the arc-shaped grooves (61) are provided; An annular sleeve (62) is fixedly connected to the outer wall of the connecting column of the punch head (3).

2. According to claim 1, a punching machine protection device with real-time alarm push is characterized in that: The surface of the annular sleeve (62) is fixedly connected to a connecting plate (63), and the connecting plate (63) is fixedly connected to a rack (64).

3. A punch press protection device with real-time alarm push according to claim 2, characterized in that: The inner wall of the punching seat (4) is provided with an active cavity (65), a gear (66) is rotatably connected in the active cavity (65), and the gear (66) is meshingly connected with a rack (64).

4. A punch press protection device with real-time alarm push according to claim 3, characterized in that: A rotating groove (68) is provided inside the punching seat (4), the rotating groove (68) is communicated with the movable cavity (65), a rotating column (67) is rotatably connected in the rotating groove (68), and the rotating column (67) is fixedly connected to a gear (66).

5. The punching machine protection device with real-time alarm push according to claim 4 is characterized in that: One end of the rotating column (67) away from the gear (66) is fixedly connected to a positioning rod (69), and a movable rod (610) is sleeved in the positioning rod (69).

6. A punching machine protection device with real-time alarm push according to claim 5, characterized in that: The movable rod (610) is slidably connected in the arc-shaped groove (61), and the movable rod (610) is slidably connected in the sliding groove (612) opened in the baffle (611).

Citation Information

Patent Citations

  • Safety protection mechanism of punching machine

    CN218555389U