Inner container positioning device for electric water heater production

By designing an electric water heater inner liner positioning device including a scale, a rotating shaft, an auxiliary scale, a magnetic suction piece, a luminous mark and an angle scale, the problem of difficult to determine the internal installation position of the water heater is solved, and accurate installation position and angular positioning are achieved, and product quality and production efficiency are improved.

CN222552671UActive Publication Date: 2025-03-04GUANGDONG JINFENG ENVIRONMENTAL PROTECTION CO LTD
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Patent Information

Application Number
CN202421259701.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-03-04
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

When the water heater is installed from the inside to the outside, the accurate reference position device is lacking, which makes the interior light dim when the shell is installed inward, making it difficult to find the correct installation position.

Method used

An inner liner positioning device for the production of electric water heaters is designed, including a scale, a rotating shaft, an auxiliary scale, a magnetic suction piece, a luminous mark and an angle scale. Through the synergy of these components, it provides precise installation position and angle positioning.

Benefits of technology

This device can provide an accurate installation position when the water heater is installed from the inside to the outside or inward, improving product consistency and quality, reducing defective product rates, improving pass rates, reducing scrap costs, and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of water heater inner containers, and discloses an inner container positioning device for electric water heater production. A rotating shaft is movably connected to the outer surface of the graduated scale, an auxiliary graduated scale is movably connected to the inner surface, away from the rotating shaft, of the graduated scale, a magnetic piece is fixedly connected to the outer surface of the end, away from the rotating shaft, of the auxiliary graduated scale, and a noctilucent mark is fixedly connected to the upper surface of the graduated scale. The rotating shaft is matched with the graduated scale, the angle graduated scale assists in angle positioning, the luminous mark provides a transient scale luminous mark to assist in finding the installation positioning position in the water heater, the magnetic attraction piece assists in magnetic attraction fixing, meanwhile, expansion positioning can be conveniently completed, the installation angle and position of the inner container can be accurately controlled, and the installation efficiency is improved. Accurate installation of the inner container in equipment is ensured, and an accurate installation position can be provided whether the water heater is installed from inside to outside or the shell is installed inwards.
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Description

Technical Field

[0001] The present application belongs to the technical field of water heater installation engineering equipment, and specifically relates to an inner tank positioning device for electric water heater production. Background Art

[0002] The installation of a rooftop electric water heater is a critical project that requires experienced professionals to operate. When installing, the staff needs to ensure that the brackets and supporting structures of the water tank are firm and reliable so that the water tank can safely bear the weight of the water. In addition, it is necessary to ensure that the water tank is properly connected to the chimney to discharge the smoke generated by the water heater. The installer also needs to plan the power supply of the appliance reasonably and ensure that the connection between the equipment and accessories is firm and reliable. Finally, after the installation is completed, the leakage protector needs to be debugged and the safety check is carried out to ensure the safety and reliability of the entire system.

[0003] The positioning of the inner tank and components of the electric water heater can ensure correct assembly and ensure that the inner tank and other components are correctly installed in the equipment, thereby ensuring the assembly quality and consistency of the product; it can reduce assembly adjustment time, improve production efficiency, and reduce possible reassembly and adjustment; proper positioning can ensure that the inner tank and other components are installed in the correct position and angle, which has a positive impact on the performance and stability of the product; precise positioning of the inner tank and components can reduce the defective and scrap rates in production, thereby reducing costs and improving overall economic benefits.

[0004] However, in the prior art, when the water heater is installed from the inside out, there is no device that can provide an accurate reference position, and the shell is installed inwards, the light inside is dim, and it is difficult to find. Utility Model Content

[0005] The purpose of the present application is to provide an inner tank positioning device for electric water heater production in order to solve the above-mentioned problem that when the water heater is installed from the inside out, there is no accurate reference position device, the outer shell is installed inward, the internal light is dark, and it is difficult to find.

[0006] The technical solution adopted in the present application is as follows: A tank positioning device for electric water heater production, comprising a scale, the outer surface of the scale is movably connected to a rotating shaft, the inner surface of the scale away from the rotating shaft is movably connected to an auxiliary scale, the outer surface of the auxiliary scale away from the rotating shaft is fixedly connected to a magnetic sheet, the upper surface of the scale is fixedly connected to a luminous mark, and the upper surface of the rotating shaft is fixedly connected to an angle scale.

[0007] By adopting the above technical scheme, the scale is the main positioning component of the positioning device. The angle scale assists in angle positioning through the rotation of the rotating shaft and the rotation between the scales. The luminous mark provides a short scale luminous mark to assist in finding the installation position inside the water heater. The magnetic sheet assists in magnetic fixation and facilitates the completion of extended positioning. It can accurately control the installation angle and position of the inner tank to ensure the accurate installation of the inner tank in the equipment. Whether the water heater is installed from the inside to the outside or the outer shell to the inside, it can provide an accurate installation position to improve the consistency and quality of the product. Accurate length and angle positioning help ensure the stable installation of the inner tank and reduce the safety hazards caused by inaccurate installation, thereby helping to reduce the defective rate, improve the pass rate, reduce the scrap cost, and improve the economy of product manufacturing.

[0008] In a preferred embodiment, a sponge strip is fixedly connected to the lower surface of the scale, and a clip is provided on the outer surface of the auxiliary scale corresponding to the sponge strip.

[0009] By adopting the above technical solution, the auxiliary scale can be extended and retracted inside the scale by opening the clip, completing the auxiliary straight line extension of the scale, and the sponge strip provides greater friction for the clip to ensure fixation.

[0010] In a preferred embodiment, the outer surface of the auxiliary scale is movably connected to a height reference scale, and the inner surface of the height reference scale is movably connected to a fixed block.

[0011] By adopting the above technical solution, the height reference ruler is convenient for positioning the height position, and the fixed block is convenient for moving up and down on the height reference ruler through magnetic attraction.

[0012] In a preferred embodiment, a top positioning frame is movably connected to the outer surface of the fixing block, and a positioning plate is fixedly connected to the inner surface of the top positioning frame.

[0013] By adopting the above technical solution, the top positioning frame and the positioning plate provide an installation reference at the top position.

[0014] In a preferred embodiment, a fixing frame is fixedly connected to the outer surface of the height reference ruler, and a rubber sticker is fixedly connected to the outer surface of the height reference ruler.

[0015] By adopting the above technical solution, the fixing frame provides a right-angle reference on the side, and the rubber sticker increases the friction force to ensure the stability of the fixation.

[0016] In a preferred embodiment, a fixing card is fixedly connected to the outer surface of the rotating shaft, and a fixing card is also fixedly connected to the outer surface of the height reference ruler.

[0017] By adopting the above technical solution, the fixing card can conveniently fix the device on the water heater fixing frame.

[0018] In a preferred embodiment, the outer surface of one end of the scale away from the rotating axis is fixedly connected to a support base, and the inner surface of the support base is fixedly connected to a red light pen.

[0019] By adopting the above technical solution, the red light pen can conveniently provide points on the side of a straight line, and the support base can conveniently stabilize the red light pen.

[0020] In a preferred embodiment, a lamp holder is movably connected to the inner surface of the rotating shaft, and a light bulb is movably connected to the inner surface of the lamp holder.

[0021] By adopting the above technical solution, the lamp holder can conveniently fix the light bulb in the rotating shaft, and the light bulb can conveniently provide a light source inside the water heater.

[0022] In summary, due to the adoption of the above technical solution, the beneficial effects of this application are:

[0023] In the present application, the scale is the main positioning component of the positioning device. The angle scale assists in angle positioning through the rotation of the rotating shaft and the luminous mark provides a short scale luminous mark to assist in finding the installation position inside the water heater. The magnetic sheet assists in magnetic fixation and facilitates the completion of extended positioning. It can accurately control the installation angle and position of the inner tank to ensure the accurate installation of the inner tank in the equipment. Whether the water heater is installed from the inside out or the outer shell inward, it can provide an accurate installation position to improve the consistency and quality of the product. Accurate length and angle positioning help ensure the stable installation of the inner tank and reduce the safety hazards caused by inaccurate installation, thereby helping to reduce the defective rate, improve the pass rate, reduce the scrap cost, and improve the economy of product manufacturing. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the overall appearance of the device of this application;

[0025] Figure 2 This is a disassembled diagram of the overall structure of the equipment in this application;

[0026] Figure 3 This is the back view of the main structure of the device in this application;

[0027] Figure 4 This is a schematic diagram of the device effect in this application.

[0028] Markings in the figure: 1. Ruler; 2. Auxiliary ruler; 3. Rotation axis; 4. Luminous mark; 5. Magnetic sheet; 6. Angle ruler; 7. Sponge sticker; 8. Clip; 9. Height reference ruler; 10. Fixed block; 11. Top positioning frame; 12. Positioning plate; 13. Fixed card; 14. Support seat; 15. Red light pen; 16. Lamp holder; 17. Light bulb; 18. Fixed frame; 19. Rubber sticker. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be clearly and completely described below in combination with the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0030] Example:

[0031] Reference Figure 1-4 A tank positioning device for electric water heater production includes a scale 1, a rotating shaft 3 is movably connected to the outer surface of the scale 1, an auxiliary scale 2 is movably connected to the inner surface of the scale 1 away from the rotating shaft 3, a magnetic sheet 5 is fixedly connected to the outer surface of the auxiliary scale 2 away from the rotating shaft 3, a luminous mark 4 is fixedly connected to the upper surface of the scale 1, and an angle scale 6 is fixedly connected to the upper surface of the rotating shaft 3.

[0032] The scale 1 is the main positioning component of the positioning device. The rotation between the scale 1 is coordinated by the rotating shaft 3, and the angle scale 6 assists in angle positioning. The luminous mark 4 provides a short scale luminous mark to assist in finding the installation and positioning position inside the water heater. The magnetic sheet 5 assists in magnetic fixation and facilitates the completion of extended positioning. It can accurately control the installation angle and position of the inner tank to ensure the accurate installation of the inner tank in the equipment. When the water heater is installed from the inside to the outside or the outer shell to the inside, it can provide an accurate installation position to improve the consistency and quality of the product. Accurate length and angle positioning help to ensure the stable installation of the inner tank and reduce the safety hazards caused by inaccurate installation, thereby helping to reduce the defective rate, improve the pass rate, reduce the scrap cost, and improve the economy of product manufacturing.

[0033] Reference Figure 1-3 A sponge strip 7 is fixedly connected to the lower surface of the scale 1, and a clip 8 is provided on the outer surface of the auxiliary scale 2 corresponding to the sponge strip 7.

[0034] By opening the clip 8, the auxiliary scale 2 can be extended and retracted inside the scale 1, completing the auxiliary straight line extension of the scale 1. The sponge strip 7 provides greater friction for the clip 8 to ensure fixation.

[0035] Reference Figure 1-3 The outer surface of the auxiliary scale 2 is movably connected to a height reference scale 9, and the inner surface of the height reference scale 9 is movably connected to a fixed block 10.

[0036] The height reference ruler 9 facilitates the positioning of the height position, and the fixing block 10 facilitates the movement up and down on the height reference ruler 9 through magnetic attraction.

[0037] Reference Figure 1-3 The outer surface of the fixed block 10 is movably connected to a top positioning frame 11 , and the inner surface of the top positioning frame 11 is fixedly connected to a positioning plate 12 .

[0038] The top positioning frame 11 and the positioning plate 12 provide a mounting reference at the top position.

[0039] Reference Figure 1-3 A fixing frame 18 is fixedly connected to the outer surface of the height reference ruler 9, and a rubber sticker 19 is fixedly connected to the outer surface of the height reference ruler 9.

[0040] The fixing frame 18 provides a right angle reference on the side, and the rubber sticker 19 increases the friction force to ensure the stability of the fixation.

[0041] Reference Figure 1-3 A fixing card 13 is fixedly connected to the outer surface of the rotating shaft 3 , and a fixing card 13 is also fixedly connected to the outer surface of the height reference ruler 9 .

[0042] The fixing card 13 is convenient for fixing the device on the water heater fixing frame.

[0043] Reference Figure 1-3 A support base 14 is fixedly connected to the outer surface of one end of the scale 1 away from the rotating axis 3, and a red light pen 15 is fixedly connected to the inner surface of the support base 14.

[0044] The red light pen 15 is convenient for providing a point on the side of the straight line, and the support base 14 is convenient for stabilizing the red light pen 15.

[0045] Reference Figure 1-3 A lamp holder 16 is movably connected to the inner surface of the rotating shaft 3 , and a light bulb 17 is movably connected to the inner surface of the lamp holder 16 .

[0046] The lamp holder 16 is convenient for fixing the bulb 17 in the rotating shaft 3, and the bulb 17 is convenient for providing a light source inside the water heater.

[0047] The implementation principle of the embodiment of the inner tank positioning device for electric water heater production in the present application is as follows:

[0048] When in use, the device is clamped on the water heater fixing frame through the fixing card 13, and the rotation between the scale 1 is coordinated by the rotating shaft 3, and the angle scale 6 assists in angle positioning. The luminous mark 4 provides a short scale luminous mark to assist in finding the installation and positioning position inside the water heater. By opening the clip 8, the auxiliary scale 2 can be extended and retracted inside the scale 1 to complete the auxiliary straight line extension of the scale 1. The magnetic sheet 5 assists in magnetic fixation and facilitates the completion of extended positioning. By inserting the height reference scale 9, the fixing frame 18 facilitates the fixation of the installation position at the right angle. The positioning of the height reference is completed by lifting and lowering the fixing block 10. The fixing of the magnetic top positioning frame 11 helps to more accurately control the position and angle of the inner tank when designing the production process, thereby improving product performance and reliability. Accurate positioning of angles and lengths helps to reduce installation and adjustment time, improve production efficiency, and reduce repetitive work caused by inaccurate installation.

[0049] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. An inner tank positioning device for electric water heater production, comprising a scale (1), characterized in that: The outer surface of the scale (1) is movably connected to a rotating shaft (3); the inner surface of the scale (1) away from the rotating shaft (3) is movably connected to an auxiliary scale (2); the outer surface of one end of the auxiliary scale (2) away from the rotating shaft (3) is fixedly connected to a magnetic sheet (5); the upper surface of the scale (1) is fixedly connected to a luminous mark (4); and the upper surface of the rotating shaft (3) is fixedly connected to an angle scale (6).

2. The inner tank positioning device for electric water heater production as claimed in claim 1, characterized in that: The lower surface of the scale (1) is fixedly connected with a sponge strip (7), and the auxiliary scale (2) is provided with a clip (8) on the outer surface corresponding to the sponge strip (7).

3. The inner tank positioning device for electric water heater production as claimed in claim 1, characterized in that: The outer surface of the auxiliary scale (2) is movably connected to a height reference scale (9), and the inner surface of the height reference scale (9) is movably connected to a fixed block (10).

4. The inner tank positioning device for electric water heater production as claimed in claim 3, characterized in that: The outer surface of the fixed block (10) is movably connected to a top positioning frame (11), and the inner surface of the top positioning frame (11) is fixedly connected to a positioning plate (12).

5. The inner tank positioning device for electric water heater production as claimed in claim 4, characterized in that: A fixing frame (18) is fixedly connected to the outer surface of the height reference ruler (9), and a rubber sticker (19) is fixedly connected to the outer surface of the height reference ruler (9).

6. The inner tank positioning device for electric water heater production as claimed in claim 3, characterized in that: The outer surface of the rotating shaft (3) is fixedly connected with a fixing card (13), and the outer surface of the height reference ruler (9) is also fixedly connected with a fixing card (13).

7. The inner tank positioning device for electric water heater production as claimed in claim 1, characterized in that: A support seat (14) is fixedly connected to the outer surface of one end of the scale (1) away from the rotating shaft (3), and a red light pen (15) is fixedly connected to the inner surface of the support seat (14).

8. The inner tank positioning device for electric water heater production as claimed in claim 1, characterized in that: The inner surface of the rotating shaft (3) is movably connected to a lamp holder (16), and the inner surface of the lamp holder (16) is movably connected to a light bulb (17).