Steel maintenance device for bridge

By designing a device for bridge steel maintenance, the movement of sliders and spray heads is controlled by using servo motors and reducer motors, the safety hazards and low efficiency problems of manual brushing in high altitudes are solved, and efficient corrosion-resistant paint spraying of steel-framed bridge steel is achieved.

CN222557465UActive Publication Date: 2025-03-04TENGZHOU MINGYANG ROAD & BRIDGE ENGINEERING CO LTD
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Patent Information

Application Number
CN202420189565.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-25
Publication Date
2025-03-04
Estimated Expiration
2034-01-25

AI Technical Summary

Technical Problem

In the prior art, the use of brush rollers in high altitudes to brush corrosion-resistant paint of steel-frame bridge steels has a great safety hazard and consumes a lot of labor, affecting efficiency.

Method used

A bridge steel maintenance device is designed, including a transfer plate, a servo motor, a sliding mechanism and a multi-pass solenoid valve. Through the control of the servo motor and a reducer motor, the slider and the nozzle move on the transfer plate, realizing corrosion-resistant paint spraying of a large range of steel-frame bridge steel.

Benefits of technology

It greatly reduces the time for staff in high altitudes, reduces safety hazards, and improves the efficiency of corrosion-resistant paint coating of steel frame bridge steel.

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Abstract

The utility model discloses a bridge steel maintenance device, which belongs to the technical field of bridge steel maintenance, and is characterized by comprising a rotating plate, a servo motor is arranged on the left side of the top of the rotating plate, and a sliding mechanism is arranged on the top of the rotating plate; the sliding mechanism comprises a multi-way electromagnetic valve, a plurality of spray heads and a sliding block, the multi-way electromagnetic valve is arranged at the top of the sliding block, the sides, close to the multi-way electromagnetic valve, of the spray heads fixedly communicate with the multi-way electromagnetic valve, and the bottom of the sliding block makes contact with the top of the rotating plate; the problems that according to most existing methods for spraying corrosion-resistant paint on steel frame bridge steel to enhance the corrosion resistance of the steel frame bridge steel, workers are hung at the high altitude and brush rollers are used for brushing, large potential safety hazards exist when the workers work at the high altitude for a long time, much labor force needs to be consumed, and the cost is high are solved. And the efficiency of brushing the corrosion-resistant paint on the steel frame bridge steel is influenced, so that the use effect is influenced.
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Description

Technical Field

[0001] The utility model relates to the technical field of bridge steel material maintenance, in particular to a bridge steel material maintenance device. Background Art

[0002] A bridge generally refers to a structure built across rivers, lakes, and seas to enable vehicles and pedestrians to pass smoothly. To adapt to the modern high-speed development of the transportation industry, bridges are also extended to buildings that make travel more convenient by crossing mountain streams, poor geology, or meeting other transportation needs. Bridges are divided into concrete structures and steel frame structures. After a steel frame bridge has been used for a long time, the steel of the steel frame bridge needs to be sprayed with corrosion-resistant paint to enhance the corrosion resistance of the steel of the steel frame bridge.

[0003] At present, a Chinese patent with announcement number CN211872674U discloses a bridge maintenance and repair device, including a bridge body, an inner support plate is arranged on the right side of the bridge body, a cross beam is fixedly arranged on the left top of the inner support plate, an outer support plate is inserted in the cross beam and the outer support plate is an L-shaped structure, the outer support plate is inserted in the cross beam, a plurality of groups of screw blocks are opened on the outer wall of the outer support plate top, a bolt is arranged on the left side of the top of the cross beam, the bolt passes through the cross beam and the bolt is screwed and fixed with the screw block on the same side through a thread, the outer support plate, the cross beam and the inner support plate are all in contact with the bridge body through pulleys on the front and rear sides, and there are twelve groups of pulleys in total. The utility model is equipped with a cross beam and a bolt. Before the device is positioned, the outer support plate can be extended to a length by pulling the outer support plate laterally, and the bolt can be screwed and fixed with the screw block on the same side, so that the spacing between the outer support plate and the inner support plate can be adjusted, which is suitable for beams of different transverse widths, so that the device has universality and is suitable for wide promotion and use.

[0004] Most of the existing methods for spraying corrosion-resistant paint on steel frame bridge steel to enhance the corrosion resistance of steel frame bridge steel are to manually hang it at high altitude and use a brush roller to paint it. Manual work at high altitude for a long time poses a great safety hazard and requires a lot of labor, which affects the efficiency of painting corrosion-resistant paint on steel frame bridge steel. Utility Model Content

[0005] The utility model provides a bridge steel maintenance device, which aims to solve the problem that most existing methods for spraying corrosion-resistant paint on steel frame bridge steel to enhance the corrosion resistance of steel frame bridge steel are to manually hang at high altitudes and use brush rollers to paint. Manual high-altitude work for a long time poses a great safety hazard and requires a lot of labor, which affects the efficiency of painting corrosion-resistant paint on steel frame bridge steel, thereby affecting the use effect.

[0006] The utility model is implemented as follows: a bridge steel maintenance device comprises a rotating plate, a servo motor is arranged on the left side of the top of the rotating plate, and a sliding mechanism is arranged on the top of the rotating plate;

[0007] The sliding mechanism includes a multi-way solenoid valve, a plurality of nozzles and a slider. The multi-way solenoid valve is arranged on the top of the slider. The side of the nozzle close to the multi-way solenoid valve is fixedly connected to the multi-way solenoid valve. The bottom of the slider contacts the top of the rotating plate.

[0008] In order to facilitate the movement of the slider, as a preferred bridge steel maintenance device of the utility model, a slide groove is opened inside the rotating plate, and the bottom of the slider extends to the inside of the slide groove and is slidably connected with the inside of the slide groove.

[0009] In order to prevent the slider from detaching from the slide groove, as a preferred bridge steel maintenance device of the utility model, anti-slip grooves are provided on the front and rear sides of the inner wall of the slide groove, and anti-slip blocks are fixedly connected to the front and rear sides of the slider. The anti-slip block extends to the interior of the anti-slip groove on the side close to the anti-slip groove and is slidably connected to the interior of the anti-slip groove.

[0010] In order to facilitate the movement of the slider, as a preferred device for bridge steel maintenance of the utility model, the top of the slider is fixedly connected to a reduction motor, the rear side of the reduction motor output shaft is fixedly connected to a rubber wheel, and the surface of the rubber wheel is in contact with the top of the rotating plate.

[0011] In order to achieve the effect of supporting the multi-way solenoid valve, as a preferred device for bridge steel maintenance of the utility model, the bottom of the multi-way solenoid valve is fixedly connected to a pillar, the bottom of the pillar is fixedly connected to the top of the slider, and the bottom of the multi-way solenoid valve is fixedly connected to an input pipe.

[0012] In order to facilitate the determination of the position of the slider, as a preferred bridge steel maintenance device of the utility model, a light board is fixedly connected to the bottom of the slider, and lamp beads are fixedly connected to the bottom of the light board, and the number of the lamp beads is several.

[0013] In order to achieve the effect of making the rotating plate rotate more stably, as a preferred device for bridge steel maintenance of the utility model, the left side of the rotating plate is fixedly connected with a fixed block, the top of the fixed block is fixedly connected with a top column, the top of the top column is rotatably connected with a ball, the surface of the servo motor is fixedly sleeved with a fixed plate, and the top of the ball is in contact with the bottom of the fixed plate.

[0014] In order to facilitate the connection between the servo motor and the steel of the steel frame bridge, as a preferred bridge steel maintenance device of the utility model, the front and rear sides of the top of the servo motor are fixedly connected with mounting plates, and mounting holes are opened inside the mounting plate, and the number of the mounting holes is two.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The device is used for the maintenance of steel materials of bridges. The staff can return to the ground after connecting the mounting plate with the steel material of the steel frame bridge, and then control the rotation of the servo motor to rotate the rotating plate, and then control the reduction motor to move the slider, and then control the multi-way solenoid valve to make the nozzles at different positions of the multi-way solenoid valve spray corrosion-resistant paint, so that a large range of steel frame bridge steel can be sprayed with corrosion-resistant paint for maintenance, and the corrosion resistance of the steel frame bridge steel can be enhanced. The staff only needs to be at a high altitude to install the mounting plate and then return to the ground, which greatly reduces the time the staff is at high altitude, reduces safety hazards, and avoids the problem that most of the existing methods for spraying corrosion-resistant paint on steel frame bridge steel to enhance the corrosion resistance of steel frame bridge steel are manually suspended at high altitude and painted with a brush roller. There are great safety hazards when manual labor is in high altitude for a long time, and it consumes a lot of labor, which affects the efficiency of painting corrosion-resistant paint on steel frame bridge steel. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is the overall structural diagram of the bridge steel maintenance device of the utility model;

[0018] Figure 2 It is a three-dimensional connection diagram of the multi-way solenoid valve and the nozzle in the utility model;

[0019] Figure 3 It is a three-dimensional connection diagram of the reduction motor and the slider in the utility model;

[0020] Figure 4 It is a three-dimensional connection diagram of the transfer plate and the fixed block of the utility model;

[0021] Figure 5 It is a schematic diagram of the three-dimensional structure of the bottom of the light board in the utility model.

[0022] In the figure, 1, rotating plate; 2, input pipe; 3, sliding mechanism; 301, multi-way solenoid valve; 302, nozzle; 303, slider; 4, servo motor; 5, mounting plate; 6, mounting hole; 7, top column; 8, fixing block; 9, fixing plate; 10, pillar; 11, reduction motor; 12, rubber wheel; 13, anti-slip block; 14, lamp board; 15, ball bearing; 16, slide groove; 17, anti-slip groove; 18, lamp bead. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0024] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, in the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0025] See also Figure 1-5 The utility model provides a technical solution: a bridge steel maintenance device, comprising a rotating plate 1, a servo motor 4 is arranged on the left side of the top of the rotating plate 1, and a sliding mechanism 3 is arranged on the top of the rotating plate 1;

[0026] The sliding mechanism 3 includes a multi-way solenoid valve 301, a plurality of nozzles 302 and a slider 303. The multi-way solenoid valve 301 is arranged on the top of the slider 303. The nozzle 302 is fixedly connected to the multi-way solenoid valve 301 on one side close to the multi-way solenoid valve 301. The bottom of the slider 303 contacts the top of the rotating plate 1.

[0027] In this embodiment: the worker can return to the ground after connecting the mounting plate 5 to the steel of the steel frame bridge, and then control the rotation of the servo motor 4 to rotate the rotating plate 1, and then control the reduction motor 11 to move the slider 303, and then control the multi-way solenoid valve 301 to make the nozzles 302 at different positions of the multi-way solenoid valve 301 spray corrosion-resistant paint, so that a large range of steel frame bridge steel can be sprayed with corrosion-resistant paint for maintenance, and the corrosion resistance of the steel frame bridge steel is enhanced. The worker only needs to be at a high place to install the mounting plate 5 and then return to the ground, which greatly reduces the time the worker is at high altitude, reduces safety hazards, and avoids most of the existing methods of spraying corrosion-resistant paint on steel frame bridge steel to enhance the corrosion resistance of steel frame bridge steel. The method of spraying corrosion-resistant paint on steel frame bridge steel manually hangs at high altitude and uses a brush roller to paint. There are great safety hazards when manual labor is at high altitude for a long time, and it consumes more labor, which affects the efficiency of painting corrosion-resistant paint on steel frame bridge steel.

[0028] As a technical optimization solution of the present invention, a slide groove 16 is provided inside the rotating plate 1 , and the bottom of the sliding block 303 extends to the inside of the slide groove 16 and is slidably connected with the inside of the slide groove 16 .

[0029] In this embodiment, the slider 303 can be easily moved by sliding in the slide groove 16, thereby achieving the effect of facilitating the movement of the slider 303.

[0030] As a technical optimization solution of the utility model, anti-slip grooves 17 are provided on the front and rear sides of the inner wall of the slide groove 16, and anti-slip blocks 13 are fixedly connected to the front and rear sides of the slider 303. The side of the anti-slip block 13 close to the anti-slip groove 17 extends to the interior of the anti-slip groove 17 and is slidably connected to the interior of the anti-slip groove 17.

[0031] In this embodiment: when the slider 303 moves, the anti-slip block 13 slides inside the anti-slip groove 17, and the anti-slip block 13 can limit the slider 303 to prevent the slider 303 from being separated from the slide groove 16, thereby achieving the effect of preventing the slider 303 from being separated from the slide groove 16.

[0032] As a technical optimization solution of the utility model, the top of the slider 303 is fixedly connected to the reduction motor 11, the rear side of the output shaft of the reduction motor 11 is fixedly connected to the rubber wheel 12, and the surface of the rubber wheel 12 contacts the top of the rotating plate 1.

[0033] In this embodiment: by controlling the reduction motor 11 to rotate, the reduction motor 11 can drive the rubber wheel 12 to rotate through the output. Since the surface of the rubber wheel 12 is in contact with the surface of the rotating plate 1, the rotation of the rubber wheel 12 can move the slider 303, thereby achieving the effect of conveniently driving the slider 303 to move.

[0034] As a technical optimization solution of the utility model, the bottom of the multi-way solenoid valve 301 is fixedly connected to the pillar 10, the bottom of the pillar 10 is fixedly connected to the top of the slider 303, and the bottom of the multi-way solenoid valve 301 is fixedly connected to the input pipe 2.

[0035] In this embodiment: by fixing the bottom of the multi-way solenoid valve 301 with the support 10 , and fixing the bottom of the support 10 with the top of the slider 303 , the support 10 can support the solenoid valve 301 , thereby achieving the effect of supporting the multi-way solenoid valve 301 .

[0036] As a technical optimization solution of the present invention, the bottom of the slider 303 is fixedly connected to a lamp board 14, and the bottom of the lamp board 14 is fixedly connected to lamp beads 18, and the number of lamp beads 18 is several.

[0037] In this embodiment, by lighting the lamp bead 18 , the staff can quickly observe the positions of the slider 303 and the multi-way solenoid valve 301 on the ground, thereby achieving the effect of facilitating the determination of the position of the slider 303 .

[0038] As a technical optimization solution of the utility model, a fixed block 8 is fixedly connected to the left side of the rotating plate 1, a top column 7 is fixedly connected to the top of the fixed block 8, a ball 15 is rotatably connected to the top of the top column 7, a fixed plate 9 is fixedly sleeved on the surface of the servo motor 4, and the top of the ball 15 is in contact with the bottom of the fixed plate 9.

[0039] In this embodiment, the top of the ball 15 contacts the top of the fixed plate 9, so that the rotating plate 1 can be supported for rotation, so that the rotation of the rotating plate 1 is more stable, thereby achieving the effect of making the rotation of the rotating plate 1 more stable.

[0040] As a technical optimization solution of the utility model, the front side and the rear side of the top of the servo motor 4 are fixedly connected with a mounting plate 5, and the interior of the mounting plate 5 is provided with mounting holes 6, and the number of the mounting holes 6 is two.

[0041] In this embodiment: workers ride on lifting equipment to bring the mounting plate 5 into contact with the steel that needs to be sprayed with corrosion-resistant paint to enhance the corrosion resistance of the steel frame bridge, and then use external bolts to pass through the mounting holes 6, and use the external bolts to thread the steel of the steel frame bridge. At this time, the servo motor 4 and the turn plate 1 can be fixed to the bottom of the steel frame bridge, thereby achieving the effect of facilitating the connection between the servo motor 4 and the steel of the steel frame bridge.

[0042] Working principle: First, the staff takes the lifting equipment to put the mounting plate 5 in contact with the steel that needs to be sprayed with corrosion-resistant paint to enhance the corrosion resistance of the steel frame bridge, and then uses the external bolts to pass through the mounting holes 6, and uses the external bolts to thread the steel of the steel frame bridge. At this time, the servo motor 4 and the rotating plate 1 can be fixed to the bottom of the steel frame bridge, and then the external paint delivery pipe is connected to the input pipe 2. At this time, the staff can return to the ground, and at this time, the reduction motor 11 is controlled to rotate. The rotation of the reduction motor 11 can drive the rubber wheel 12 to rotate through the output. Since the rubber wheel The surface of 12 contacts with the surface of the rotating plate 1, and the rubber wheel 12 rotates to move the slider 303. The slider 303 slides inside the slide groove 16, which facilitates the movement of the slider 303, thereby moving the multi-way solenoid valve 301. By controlling the multi-way solenoid valve 301, the nozzles 302 at different positions of the multi-way solenoid valve 301 can spray corrosion-resistant paint on the surface of the steel frame bridge steel. When the slider 303 moves, the anti-slip block 13 slides inside the anti-slip groove 17, and the anti-slip block 13 can limit the slider 303 to prevent the slider 303 from slipping out of the slide groove 16. By controlling the servo motor 4 to rotate, the servo motor 4 can drive the rotating plate 1 to rotate through the output shaft. At this time, the top of the ball 15 contacts the top of the fixed plate 9, and the rotating plate 1 can be supported for rotation, so that the rotation of the rotating plate 1 is more stable. Through the rotation of the rotating plate 1 and the movement of the slider 303, and in combination with the nozzles 302 at multiple locations of the multi-way solenoid valve 301, corrosion-resistant paint can be sprayed on steel frame bridge steel in a larger range, and the steel frame bridge steel can be maintained to enhance the corrosion resistance of the steel frame bridge steel. By lighting the lamp beads 18, it is convenient for the staff to The positions of the slider 303 and the multi-way solenoid valve 301 can be quickly observed from the ground. The staff only needs to stay at a height to install the mounting plate 5 and then return to the ground, which greatly reduces the time the staff stays at height, reduces safety hazards, and avoids the problem of spraying corrosion-resistant paint on steel frame bridge steel. Most of the existing methods for enhancing the corrosion resistance of steel frame bridge steel are to manually hang at high altitudes and use a brush roller to paint. There are great safety hazards when manual labor is in high altitudes for a long time, and it consumes more labor, which affects the efficiency of painting corrosion-resistant paint on steel frame bridge steel.

[0043] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A device for maintaining bridge steel, comprising a rotating plate (1), characterized in that: A servo motor (4) is arranged on the left side of the top of the rotating plate (1), and a sliding mechanism (3) is arranged on the top of the rotating plate (1); The sliding mechanism (3) comprises a multi-way solenoid valve (301), a plurality of nozzles (302) and a slider (303); the multi-way solenoid valve (301) is arranged on the top of the slider (303); a side of the nozzle (302) close to the multi-way solenoid valve (301) is fixedly connected to the multi-way solenoid valve (301); and the bottom of the slider (303) is in contact with the top of the rotating plate (1).

2. The device for maintaining bridge steel according to claim 1, characterized in that: A slide groove (16) is provided inside the rotating plate (1), and the bottom of the sliding block (303) extends to the inside of the slide groove (16) and is slidably connected to the inside of the slide groove (16).

3. The device for maintaining bridge steel according to claim 2, characterized in that: The front and rear sides of the inner wall of the slide groove (16) are both provided with anti-slip grooves (17), and the front and rear sides of the sliding block (303) are both fixedly connected with anti-slip blocks (13), and the side of the anti-slip block (13) close to the anti-slip groove (17) extends to the inside of the anti-slip groove (17) and is slidably connected to the inside of the anti-slip groove (17).

4. The device for maintaining bridge steel according to claim 1, characterized in that: The top of the slider (303) is fixedly connected to a reduction motor (11), the rear side of the output shaft of the reduction motor (11) is fixedly connected to a rubber wheel (12), and the surface of the rubber wheel (12) is in contact with the top of the rotating plate (1).

5. The device for maintaining bridge steel according to claim 1, characterized in that: The bottom of the multi-way solenoid valve (301) is fixedly connected to a support (10), the bottom of the support (10) is fixedly connected to the top of the slider (303), and the bottom of the multi-way solenoid valve (301) is fixedly connected to an input pipe (2).

6. The device for maintaining bridge steel according to claim 1, characterized in that: The bottom of the slider (303) is fixedly connected to a lamp board (14), and the bottom of the lamp board (14) is fixedly connected to lamp beads (18), and the number of the lamp beads (18) is a plurality.

7. The device for maintaining bridge steel according to claim 1, characterized in that: The left side of the rotating plate (1) is fixedly connected to a fixed block (8), the top of the fixed block (8) is fixedly connected to a top column (7), the top of the top column (7) is rotatably connected to a ball (15), and the surface of the servo motor (4) is fixedly sleeved with a fixed plate (9), and the top of the ball (15) is in contact with the bottom of the fixed plate (9).

8. The device for maintaining bridge steel according to claim 1, characterized in that: The front side and the rear side of the top of the servo motor (4) are both fixedly connected with a mounting plate (5), and the interior of the mounting plate (5) is provided with mounting holes (6), and the number of the mounting holes (6) is two.

Citation Information

Patent Citations

  • Bridge maintenance device

    CN211872674U