Suspension type anti-shock hard tooth surface speed reducer

Abstract

The utility model relates to the field of speed reducers, in particular to a suspension type anti-shock hard-tooth-surface speed reducer which comprises a mounting plate and a hard-tooth-surface speed reducer body, a speed reducer fixing plate is fixedly connected to the bottom of the hard-tooth-surface speed reducer body, and supporting plates are fixedly connected to the two sides, close to the hard-tooth-surface speed reducer body, of the top of the mounting plate. A damping assembly used for buffering and damping the speed reducer fixing plate is arranged on the side wall of the supporting plate. Compared with the prior art, vibration and impact energy borne by the hard tooth surface speed reducer body can be efficiently absorbed and dispersed, vibration transmitted to the hard tooth surface speed reducer body and whole equipment is remarkably reduced, the stability of the equipment is improved, and the service life of the equipment is prolonged; and the hard tooth surface speed reducer body is prevented from being easily influenced by vibration and impact during operation.

Description

Technical Field

[0001] The utility model relates to the technical field of reducers, in particular to a suspended anti-vibration hardened tooth surface reducer. Background Art

[0002] A reducer is an independent component consisting of a gear drive, worm drive, or gear-worm drive enclosed in a rigid housing. It is often used as a reduction transmission device between the prime mover and the working machine. It matches the speed and transmits torque between the prime mover and the working machine or actuator. The suspended, seismic-resistant, hardened-tooth reducer is a special reducer device that combines the characteristics of suspended, seismic-resistant, and hardened-tooth reducers. As a hardened-tooth reducer, it has the general characteristics of a hardened-tooth reducer, such as small size, light weight, large load-bearing capacity, high efficiency, simple structure, and easy installation and maintenance.

[0003] The Chinese patent discloses: a thin and light gear reducer, patent application number: 202121085021.X, which "includes a reducer body, the front side of the reducer body is fixedly connected to a mounting seat by bolts, the front side of the mounting seat is provided with a rotating shaft, the outer surface of the rotating shaft is sleeved with a shaft sleeve, and the outer surface of the shaft sleeve is provided with an anti-oil leakage mechanism; the anti-oil leakage mechanism includes a ring sleeved on the outer surface of the shaft sleeve, the rear end of the ring is fixedly connected to the front side of the mounting seat, the inner surface of the ring is fixedly connected with a sealing ring, the front side of the mounting seat is provided with three vertical grooves, the front side of the mounting seat is provided with three curved grooves, and the three curved grooves are all connected to the vertical grooves".

[0004] Although the reducer can avoid the leakage of lubricating oil between the shaft sleeve and the reducer body by setting an anti-oil leakage mechanism, further improving the working efficiency of the reducer and extending the service life of the reducer, the reducer is susceptible to vibration and impact during operation due to the complex and changeable working environment, resulting in increased wear of the internal gears, and even failures such as breakage and falling off, which seriously affect the service life and performance stability of the reducer. Once encountering strong vibration or impact, the reducer is prone to loosening, displacement and other problems, thereby affecting the normal operation of the entire equipment. Utility Model Content

[0005] In view of this, the purpose of the utility model is to propose a suspended seismic-resistant hard-toothed reducer to solve the problem that the reducer is easily affected by vibration and impact during operation, resulting in increased wear of internal gears. Once encountering strong vibration or impact, the reducer is prone to loosening, displacement and other problems, thereby affecting the normal operation of the entire equipment.

[0006] Based on the above-mentioned purpose, the utility model provides a suspended seismic-resistant hard-toothed reducer, including a mounting plate and a hard-toothed reducer body, the bottom of the hard-toothed reducer body is fixedly connected with a reducer fixing plate, the top of the mounting plate is fixedly connected with support plates on both sides close to the hard-toothed reducer body, and the side walls of the support plate are provided with shock-absorbing components for buffering and absorbing shock of the reducer fixing plate.

[0007] Preferably, the shock-absorbing assembly includes a lower pressure plate slidably connected to the side walls of the support plate, the bottom two sides of the lower pressure plate are fixedly connected to the first rotating blocks, the bottom of the first rotating block is rotatably connected to the extrusion rod, one end of the extrusion rod is rotatably connected to the second rotating block, the bottom of the second rotating block is fixedly connected to a shock-absorbing sliding block plate, the side walls of the support plate are fixedly connected to two fixed plates, a sliding rod is fixedly connected between the opposite surfaces of the fixed plates, the shock-absorbing sliding block plate is slidably connected to the outer wall of the sliding rod, the outer wall of the sliding rod is provided with a shock-absorbing spring, and the two ends of the shock-absorbing spring are respectively fixedly connected to the side walls of the shock-absorbing sliding block plate.

[0008] Preferably, the shock-absorbing assembly also includes an outer shock-absorbing cylinder fixedly connected to the side wall of the shock-absorbing slider plate, and there are two outer shock-absorbing cylinders, each of which is slidably connected to an inner shock-absorbing cylinder, one end of which is fixedly connected to the side wall of the other shock-absorbing slider plate, and one end of the inner shock-absorbing cylinder slidably connected to the inside of the outer shock-absorbing cylinder is fixedly connected to a sealing plug, and the outer wall of the sealing plug is tightly attached to the inner wall of the outer shock-absorbing cylinder to form an enclosed space.

[0009] Preferably, damping rods are fixedly connected to both sides of the bottom of the lower pressure plate, and a buffer spring is sleeved on the outer wall of the damping rod. One end of the top of the buffer spring is fixedly connected to the bottom of the lower pressure plate, and the other end of the buffer spring is fixedly connected to the top of the mounting plate.

[0010] Preferably, the outer wall of the sealing plug is tightly attached to the inner wall of the outer shock-absorbing cylinder to form a closed space.

[0011] Preferably, the inner wall of the damping slider plate is matched with the outer wall of the sliding rod.

[0012] Preferably, the reducer fixing plate is in an arc shape.

[0013] Preferably, bolt plates are fixedly connected to both sides of the mounting plate.

[0014] Beneficial effects of the utility model:

[0015] The shock-absorbing component can efficiently absorb and disperse the vibration and impact energy of the hard-toothed reducer body, significantly reduce the vibration transmitted to the hard-toothed reducer body and the entire equipment, and improve the stability and service life of the equipment. The sliding of the inner shock-absorbing tube in the outer shock-absorbing tube and the compressed air mechanism provide an additional buffer layer. This multi-stage buffer design can more effectively cope with vibrations of various intensities and frequencies, and avoid the hard-toothed reducer body being easily affected by vibration and impact during operation, resulting in increased wear of the internal gears, and even breakage, falling off, loosening and other faults, making the equipment run more stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of the shock absorbing component of the utility model;

[0019] Figure 3 This is a schematic diagram of the planar structure of the shock absorbing component of the utility model;

[0020] Figure 4 For this utility model Figure 3 Enlarged structural diagram at A in the middle.

[0021] The markings in the figure are:

[0022] 1. Mounting plate; 2. Hard-toothed reducer body; 3. Reducer fixing plate; 4. Support plate; 5. Lower pressure plate; 6. First rotating block; 7. Extrusion rod; 8. Second rotating block; 9. Shock-absorbing slider plate; 10. Fixed plate; 11. Sliding rod; 12. Shock-absorbing spring; 13. External shock-absorbing cylinder; 14. Internal shock-absorbing cylinder; 15. Sealing plug; 16. Damping rod; 17. Buffer spring. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.

[0024] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the present invention should be understood by people with ordinary skills in the field to which the present invention belongs. The words "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0025] like Figures 1 to 4 As shown, a suspended seismic-resistant hard-toothed reducer comprises a mounting plate 1 and a hard-toothed reducer body 2, the bottom of the hard-toothed reducer body 2 is fixedly connected with a reducer fixing plate 3, the top of the mounting plate 1 is fixedly connected with support plates 4 on both sides close to the hard-toothed reducer body 2, and the side walls of the support plates 4 are provided with shock-absorbing components for buffering and shock-absorbing the reducer fixing plates 3. Through the shock-absorbing components, the hard-toothed reducer body 2 is shock-absorbing, so as to prevent the hard-toothed reducer body 2 from being easily affected by vibration and impact, resulting in aggravated wear of the internal gears, and even failures such as breakage and falling off, which seriously affect the service life and performance stability of the reducer.

[0026] For further information, see Attachment Figure 2 and Figure 3As shown, the shock absorbing assembly includes a lower pressing plate 5 slidably connected to the side wall of the supporting plate 4, the bottom two sides of the lower pressing plate 5 are fixedly connected with a first rotating block 6, the bottom of the first rotating block 6 is rotatably connected with an extrusion rod 7, one end of the extrusion rod 7 is rotatably connected with a second rotating block 8, the bottom of the second rotating block 8 is fixedly connected with a shock absorbing slider plate 9, the side wall of the supporting plate 4 is fixedly connected with two fixed plates 10, a sliding rod 11 is fixedly connected between the opposite surfaces of the fixed plates 10, the inner wall of the shock absorbing slider plate 9 is adapted to the outer wall of the sliding rod 11, the shock absorbing slider plate 9 is slidably connected to the outer wall of the sliding rod 11, the outer wall of the sliding rod 11 is sleeved with a shock absorbing spring 12, and the two ends of the shock absorbing spring 12 are respectively fixedly connected Connected to the side wall of the shock-absorbing slider plate 9, the shock-absorbing assembly also includes an outer shock-absorbing cylinder 13 fixedly connected to the side wall of the shock-absorbing slider plate 9, the number of the outer shock-absorbing cylinders 13 is two, the interiors of the two outer shock-absorbing cylinders 13 are slidably connected with inner shock-absorbing cylinders 14, one end of the inner shock-absorbing cylinder 14 is fixedly connected to the side wall of the other shock-absorbing slider plate 9, one end of the inner shock-absorbing cylinder 14 slidably connected to the interior of the outer shock-absorbing cylinder 13 is fixedly connected with a sealing plug 15, damping rods 16 are fixedly connected to both sides of the bottom of the lower pressure plate 5, and the outer wall of the damping rod 16 is sleeved with a buffer spring 17, one end of the top of the buffer spring 17 is fixedly connected to the bottom of the lower pressure plate 5, and the other end of the buffer spring 17 is fixedly connected to the top of the mounting plate 1;

[0027] When the shock absorbing assembly is used, after the hard-toothed reducer body 2 is subjected to vibration or impact, the hard-toothed reducer body 2 transmits the vibration to the reducer fixing plate 3, and then the reducer fixing plate 3 transmits the vibration to the support plate 4, and the support plate 4 drives the lower pressure plate 5 to move downward and squeezes the squeezing rod 7 through the first rotating block 6, and the two ends of the squeezing rod 7 rotate on the first rotating block 6 and the second rotating block 8 and squeeze the second rotating block 8, thereby pushing the second rotating block 8 to rotate on the sliding rod 11, and then the second rotating block 8 will squeeze the middle of the sliding rod 11 The shock absorbing spring 12 at the position will shrink to absorb the vibration, so as to achieve shock absorption. At this time, the inner shock absorbing cylinder 14 on both sides of the shock absorbing slider plate 9 will slide in the outer shock absorbing cylinder 13, and the inner shock absorbing cylinder 14 will drive the sealing plug 15 to slide inside the outer shock absorbing cylinder 13. The second rotating block 8 will squeeze the shock absorbing spring 12 in the middle of the sliding rod 11 and push the sealing plug 15 to squeeze and compress the air inside the outer shock absorbing cylinder 13, so as to further achieve the effect of buffering and shock absorption of the hard gear surface reducer body 2;

[0028] At the same time, when the lower pressure plate 5 is pressed down, the damping rod 16 and the buffer spring 17 will be squeezed, and the contraction of the damping rod 16 and the buffer spring 17 will further play a shock-absorbing role. At the same time, the damping rod 16 is used to prevent the shock-absorbing spring 12 and the buffer spring 17 from rebounding quickly, thereby ensuring that the hard-toothed surface reducer body 2 can more smoothly restore a stable state after being impacted, reducing the secondary impact caused by rapid rebound. The shock-absorbing component can efficiently absorb and disperse the vibration and impact energy of the hard-toothed surface reducer body 2, significantly reduce the vibration transmitted to the hard-toothed surface reducer body 2 and the entire equipment, and improve the stability and service life of the equipment. The sliding of the inner shock-absorbing cylinder 14 in the outer shock-absorbing cylinder 13 and the compressed air mechanism provide an additional buffer layer. This multi-stage buffer design can more effectively cope with vibrations of various intensities and frequencies, and avoid the hard-toothed surface reducer body 2 being easily affected by vibration and impact during operation, resulting in increased wear of the internal gears, and even failures such as breakage, falling off and loosening, making the equipment run more stable.

[0029] For further information, see Attachment Figure 4 As shown, the sealing plug 15 is made of rubber material, and the outer wall of the sealing plug 15 is tightly attached to the inner wall of the outer shock-absorbing cylinder 13 to form an enclosed space. The enclosed space is formed by the inner wall of the outer shock-absorbing cylinder 13, and the squeezing force of the inner shock-absorbing cylinder 14 will drive the sealing plug 15 to squeeze the air in the outer shock-absorbing cylinder 13 and compress the air in the outer shock-absorbing cylinder 13, thereby achieving a practical shock-absorbing effect.

[0030] Furthermore, the reducer fixing plate 3 is in an arc shape, and the shape of the reducer 3 increases the contact area with the hard-toothed reducer body 2, making it more firm and stable when on the reducer fixing plate 3.

[0031] Furthermore, bolt inserting plates are fixedly connected to both sides of the mounting plate 1, and the mounting plate 1 can be conveniently fixed by the bolt inserting plates.

[0032] Working principle: When the shock-absorbing assembly is used, after the hard-toothed reducer body 2 is vibrated or impacted, the hard-toothed reducer body 2 transmits the vibration to the reducer fixing plate 3, and then the reducer fixing plate 3 transmits the vibration to the support plate 4, and the support plate 4 drives the lower pressure plate 5 to move downward and squeeze the extrusion rod 7 through the first rotating block 6. The two ends of the extrusion rod 7 rotate on the first rotating block 6 and the second rotating block 8 and squeeze the second rotating block 8, thereby pushing the second rotating block 8 to rotate on the sliding rod 11, and then the second rotating block 8 will squeeze the sliding rod 11. The shock-absorbing spring 12 in the middle part will shrink and absorb the vibration to achieve shock absorption. At this time, the inner shock-absorbing cylinder 14 on both sides of the shock-absorbing slider plate 9 will slide in the outer shock-absorbing cylinder 13. The inner shock-absorbing cylinder 14 will drive the sealing plug 15 to slide inside the outer shock-absorbing cylinder 13. The second rotating block 8 will squeeze the shock-absorbing spring 12 in the middle part of the sliding rod 11 and push the sealing plug 15 to squeeze and compress the air inside the outer shock-absorbing cylinder 13, thereby further achieving the effect of buffering and shock-absorbing the hard-toothed reducer body 2.

[0033] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

[0034] The utility model is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the scope of protection of the utility model.

Claims

1. A suspended anti-seismic hardened gear reducer, comprising a mounting plate (1) and a hardened gear reducer body (2), characterized in that: The bottom of the hard-toothed reducer body (2) is fixedly connected to a reducer fixing plate (3), and the top of the mounting plate (1) is fixedly connected to support plates (4) on both sides close to the hard-toothed reducer body (2), and the side walls of the support plates (4) are provided with shock-absorbing components for buffering and absorbing the reducer fixing plate (3).

2. A suspension type anti-seismic hardened gear reducer according to claim 1, characterized in that: The shock absorbing assembly comprises a lower pressure plate (5) slidably connected to the side wall of the support plate (4), the bottom sides of the lower pressure plate (5) are fixedly connected with a first rotating block (6), the bottom of the first rotating block (6) is rotatably connected to an extrusion rod (7), one end of the extrusion rod (7) is rotatably connected to a second rotating block (8), the bottom of the second rotating block (8) is fixedly connected to a shock absorbing slider plate (9), the side wall of the support plate (4) is fixedly connected with two fixed plates (10), a sliding rod (11) is fixedly connected between the opposite surfaces of the fixed plates (10), the shock absorbing slider plate (9) is slidably connected to the outer wall of the sliding rod (11), the outer wall of the sliding rod (11) is provided with a shock absorbing spring (12), and the two ends of the shock absorbing spring (12) are respectively fixedly connected to the side walls of the two shock absorbing slider plates (9).

3. A suspended anti-seismic hardened gear reducer according to claim 2, characterized in that: The shock absorbing assembly also includes an outer shock absorbing cylinder (13) fixedly connected to the side wall of the shock absorbing slider plate (9), the number of the outer shock absorbing cylinders (13) is two, the interiors of the two outer shock absorbing cylinders (13) are slidably connected to an inner shock absorbing cylinder (14), one end of the inner shock absorbing cylinder (14) is fixedly connected to the side wall of the other shock absorbing slider plate (9), one end of the inner shock absorbing cylinder (14) slidably connected to the interior of the outer shock absorbing cylinder (13) is fixedly connected to a sealing plug (15), the outer wall of the sealing plug (15) is tightly attached to the inner wall of the outer shock absorbing cylinder (13) to form a closed space.

4. A suspension type anti-seismic hardened gear reducer according to claim 2, characterized in that: Damping rods (16) are fixedly connected to both sides of the bottom of the lower pressure plate (5), and the outer wall of the damping rod (16) is sleeved with a buffer spring (17). One end of the top of the buffer spring (17) is fixedly connected to the bottom of the lower pressure plate (5), and the other end of the buffer spring (17) is fixedly connected to the top of the mounting plate (1).

5. The suspended anti-vibration hardened gear reducer according to claim 2, characterized in that: The inner wall of the damping slider plate (9) and the outer wall of the sliding rod (11) are matched.

6. The suspended anti-seismic hardened gear reducer according to claim 1, characterized in that: The reducer fixing plate (3) is in an arc shape.

7. The suspended anti-seismic hardened gear reducer according to claim 1, characterized in that: Bolt plug plates are fixedly connected to both sides of the mounting plate (1).

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