Airtight lighting all-in-one machine

Abstract

The utility model discloses an airtight lighting all-in-one machine, and the machine comprises a carrier which is used for placing a to-be-detected lamp; the upper visual module is arranged above the carrier, and a visual detection head of the upper visual module faces downwards; the lower visual module is arranged below the carrier, and a visual detection head of the lower visual module faces upwards; the lighting mechanism comprises a quick plug-in assembly, and the lighting mechanism is used for driving the quick plug-in assembly to move and to be in plug-in connection with the plug-in head of the lamp to be detected; and the airtight mechanism comprises a plurality of airtight detection joints communicated with an airtight instrument, and the airtight mechanism is used for driving the airtight detection joints to move to be connected with the to-be-detected lamp at the detection position. According to the airtight lighting all-in-one machine, assembly integrity inspection, lighting test and airtightness test of the vehicle lamp can be completed at a time, the detection efficiency can be improved, human factors are eliminated, and the detection accuracy is improved.

Description

Technical Field

[0001] The present application relates to the field of measurement and testing technology, and in particular to an airtight all-in-one lighting machine. Background Art

[0002] The automotive lighting system is one of the essential systems for safe driving of automobiles. Before leaving the factory, automotive lighting fixtures need to undergo assembly integrity inspection, lighting test, air tightness test and other tests to ensure the factory quality of automotive lighting fixtures.

[0003] When conducting assembly integrity inspection on traditional automotive lighting systems, manual visual inspection of the components of automotive lighting fixtures during the assembly process is used to ensure the integrity of the assembly of the components; when conducting lighting tests and air tightness tests, lighting test fixtures and air tightness test fixtures are used respectively. The above three tests for automotive lighting fixtures are completed in three steps, and the inspection efficiency is low. Manual assembly integrity inspection is greatly affected by human factors. Summary of the invention

[0004] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes an airtight lighting all-in-one machine, and the technical solution adopted includes:

[0005] An airtight lighting all-in-one machine, comprising:

[0006] Carrier, used to place the lamps to be inspected;

[0007] An upper visual module is arranged above the carrier with a visual detection head facing downward;

[0008] A lower visual module is arranged below the carrier with a visual detection head facing upwards;

[0009] A lighting mechanism, comprising a quick plug-in assembly, the lighting mechanism being used to drive the quick plug-in assembly to move and plug into the plug connector of the lamp to be inspected;

[0010] The airtight mechanism comprises a plurality of airtight detection joints connected to the airtight instrument, and the airtight mechanism is used to drive the airtight detection joints to move to connect with the lamp to be detected at the detection position.

[0011] An embodiment of the utility model adopts a technical solution to solve the technical problem: two carriers are provided, and a groove for accommodating the lamp to be inspected is provided at the upper ends of the two carriers on one side close to each other.

[0012] An embodiment of the utility model adopts a technical solution to solve its technical problem: it also includes a workbench, the workbench is provided with through holes running through it from top to bottom, the lower visual modules are respectively below the through holes, two carriers are respectively detachably installed on the workbench and distributed at the through holes, and the upper and lower visual modules can be moved horizontally respectively.

[0013] An embodiment of the utility model adopts a technical solution to solve its technical problem: a supporting platform is detachably installed on the upper end of the workbench, the supporting platform is distributed between the two carriers, and a receiving groove matching the lamp to be inspected is provided on the upper end of the supporting platform.

[0014] An embodiment of the utility model adopts a technical solution to solve its technical problem: the workbench is provided with a through hole running through it from top to bottom, and the quick plug-in assembly is installed on the workbench through a lifting assembly and is located below the through hole.

[0015] An embodiment of the utility model adopts a technical solution to solve the technical problem: the quick plug-in assembly includes a plurality of heavy-duty connectors.

[0016] An embodiment of the utility model adopts a technical solution to solve the technical problem: the airtight detection joints are respectively installed on the workbench through lifting parts, and the airtight detection joints are distributed below the detection position.

[0017] An embodiment of the utility model adopts a technical solution to solve its technical problem: it also includes a pressing mechanism, which is arranged on one side of the carrier and is used to press the lamp to be inspected onto the carrier.

[0018] An embodiment of the utility model adopts a technical solution to solve its technical problem: it also includes a dotting mechanism, which is installed on the workbench and has a liftable dotting head. The dotting mechanism is used to drive the dotting head to rise so as to dot the lamp to be inspected.

[0019] Beneficial effects of the utility model:

[0020] The airtight lighting all-in-one machine described in the present application can complete the assembly integrity inspection, lighting test, and airtightness test of the vehicle lamp at one time, which is beneficial to improving the detection efficiency, eliminating human factors, and improving the detection accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0022] Figure 1This is one of the structural schematic diagrams of the airtight lighting all-in-one machine described in this application;

[0023] Figure 2 This is the second structural schematic diagram of the airtight lighting all-in-one machine described in this application. DETAILED DESCRIPTION

[0024] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0025] In the description of the present utility model, the meaning of "more than" is more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0026] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0027] In the present invention, unless otherwise clearly defined, the words "set", "install", "connect" and the like should be understood in a broad sense, for example, they can be directly connected or indirectly connected through an intermediate medium; they can be fixedly connected or detachably connected or integrally formed; they can be mechanically connected; they can be the internal connection of two elements or the interaction relationship between two elements. Those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solution.

[0028] Reference Figure 1-2 , an embodiment of the present application is proposed, and the airtight lighting all-in-one machine described in this embodiment includes:

[0029] Carrier 10, used for placing the lamp to be inspected;

[0030] An upper visual module 20 is disposed above the carrier 10 with the visual detection head facing downward;

[0031] A lower visual module 30 is disposed below the carrier 10 with a visual inspection head facing upward;

[0032] The lighting mechanism 40 includes a quick plug-in assembly 41, and the lighting mechanism 40 is used to drive the quick plug-in assembly 41 to move and plug into the plug connector of the lamp to be inspected;

[0033] The airtight mechanism 50 includes a plurality of airtight detection connectors 52 connected to the airtight instrument. The airtight mechanism 50 is used to drive the airtight detection connectors 52 to move to connect with the lamp to be detected at the detection position.

[0034] In the airtight lighting all-in-one machine described in this embodiment, the upper visual module 20, the lower visual module 30, the quick plug-in assembly 41, and the airtightness instrument are electrically connected to the industrial control computer respectively;

[0035] During the inspection, the lamp to be inspected is placed on the carrier 10 with the light-emitting surface facing upward, and the lighting mechanism 40 drives the quick plug-in assembly 41 to move and plug into the plug connector of the lamp to be inspected to supply power to the lamp to be inspected;

[0036] The upper visual module 20 obtains a visual image of the upper end of the lamp to be inspected to detect the brightness of the lamp beads of the lamp to be inspected.

[0037] The lower visual module 30 acquires a visual image of the lower end of the lamp to be inspected to detect the screw assembly points of the lamp to be inspected;

[0038] The airtight mechanism 50 drives the airtight detection connector 52 to move to connect with the lamp to be detected at the detection position, and the airtight instrument performs airtight detection on the lamp to be detected and sends the detection data to the industrial computer;

[0039] The industrial computer outputs the detection results and displays them on the display screen through the visual images of the upper visual module 20 and the lower visual module 30, and the industrial computer displays the airtightness test data on the display screen through the detection data of the airtightness instrument;

[0040] The airtight mechanism 50 drives the airtight detection joint 52 to move back to its original position, and the lighting mechanism 40 drives the quick plug-in assembly 41 to move back to its original position, thereby completing the assembly integrity inspection, lighting test, and airtight test.

[0041] The airtight lighting all-in-one machine described in the present application can complete the assembly integrity inspection, lighting test, and airtightness test of the vehicle lamp at one time, which is beneficial to improving the detection efficiency, eliminating human factors, and improving the detection accuracy.

[0042] As a preferred embodiment of the present application, the airtight lighting machine in the present application also includes a workbench 60, and the workbench 60 is provided with a through hole 61 passing through it from top to bottom, and the lower visual module 30 is respectively below the through hole 61, and the two carriers 10 are respectively detachably installed on the workbench 60 and distributed at the through hole 61, and the upper visual module 20 and the lower visual module 30 can be moved horizontally respectively.

[0043] Based on the above content, the lower visual module 30 obtains the visual image signal of the lower end of the lamp to be inspected through the through hole 61, the two carriers can be removed from the workbench 60 and replaced, and the carrier 10 can be installed at different positions of the through hole 61, and the horizontal position of the lower visual module 30 is adjusted at the same time, so that the carrier 10 of the airtight lighting machine can be suitable for different types of vehicle lamp detection.

[0044] As shown in the accompanying drawings, the lower vision module 30 includes two vision cameras. The lower vision module 30 is detachably mounted on a horizontal track. The horizontal position of the lower vision module 30 can be adjusted to be suitable for the detection of vehicle lights of different sizes.

[0045] Accordingly, the upper visual module 20 includes two visual cameras, which can also be detachably mounted on a horizontal track, so that the upper visual module 20 is horizontally positioned to be suitable for the detection of vehicle lights of different sizes.

[0046] Preferably, a supporting platform is detachably installed on the upper end of the workbench 60, and the supporting platform is distributed between the two carriers. A receiving groove matching the lamp to be inspected is provided on the upper end of the supporting platform. For heavier headlights, a supporting platform is arranged between the two carriers 10 to ensure stable support for the lamp to be inspected. The supporting platform is detachably connected to the workbench 60, which is suitable for different types of headlight inspections.

[0047] In this embodiment, the workbench 60 is provided with a through hole 62 penetrating the workbench 60 from top to bottom, and the quick plug assembly 41 is installed on the workbench 60 through the lifting assembly 42 and is located below the through hole 62 .

[0048] The lifting assembly 42 is a cylinder, and the through hole 62 is arranged on one side of the through hole 61. The lifting assembly 42 drives the quick plug assembly 41 to rise and plug into the plug connector of the lamp to be inspected. In another embodiment, when the plug connector of the lamp to be inspected is distributed on the side of its lower end, the quick plug assembly 41 is arranged on one side of the carrier 10 through a telescopic cylinder.

[0049] Refer to the attached Figure 2 As shown, the lifting assembly 42 is installed at the lower end of the workbench 60 through a fixing plate, and the quick plug assembly 41 is installed on the upper end of the fixing plate in a liftable manner.

[0050] In this embodiment, the quick plug assembly 41 includes a plurality of heavy-duty connectors. For different lamps to be inspected, a quick plug assembly 41 matching the lamp to be inspected can be obtained by combining and matching heavy-duty connectors of different models.

[0051] In this embodiment, the airtight detection joint 52 is installed on the workbench 60 through the lifting parts 51, and the airtight detection joint 52 is distributed below the detection position. The lifting parts 51 are cylinders, and the airtight detection joint 52 is driven to rise and fall by the lifting parts 51 to connect or release the connection with the lamp to be inspected.

[0052] In this embodiment, a pressing mechanism (not shown in the figure) is further included. The pressing mechanism is arranged on one side of the carrier and is used to press the lamp to be inspected onto the carrier.

[0053] In this embodiment, the clamping mechanism includes a clamping cylinder and a clamping member, wherein the clamping cylinder is installed on the workbench with the telescopic end facing vertically upward, and the clamping member is installed on the telescopic end of the clamping cylinder and has a clamping portion distributed above the groove. The clamping cylinder drives the clamping portion to descend and approach the carrier to clamp the lamp to be inspected, or the clamping cylinder drives the clamping portion to release the lamp to be inspected.

[0054] In this embodiment, a pressing mechanism is respectively provided on one side of the two carriers which are away from each other, and the pressing mechanism is used to press the lamp to be inspected onto the carriers, so as to facilitate the inspection of the lamp to be inspected.

[0055] Based on the above content, the workbench is also equipped with a dotting mechanism 70, which has a dotting head 71 that can be raised and lowered. The dotting mechanism 70 is used to drive the dotting head 71 to rise to dot the lamp to be inspected. Figure 1 As shown, the dotting mechanism 70 is a dotting cylinder 72 with its telescopic end facing vertically upward, and the dotting head 71 is installed on the telescopic end of the dotting cylinder 72.

[0056] After placing the lamp to be inspected on the carrier, the pressing mechanism presses the lamp to be inspected on the carrier, and performs assembly integrity inspection, lighting test, and air tightness test on the lamp to be inspected. When the assembly integrity inspection, lighting test, and air tightness test of the lamp to be inspected are all passed, the dotting cylinder 72 can drive the dotting head 71 to rise to dot mark the qualified product, and the pressing mechanism relaxes the pressing of the lamp to be inspected, so that the staff can take down the qualified lamp to be inspected;

[0057] When any of the tests of the assembly integrity inspection, lighting test and airtightness test of the lamp to be inspected fails, the dotting mechanism 70 does not operate, the clamping mechanism does not operate and always clamps the lamp to be inspected, and the clamping cylinder is electrically connected to the reset button. Only when the reset button of the clamping mechanism is manually operated, the error-proofing mechanism drives the clamping head to rise so that unqualified products can be further processed manually. In this way, when the lamp to be inspected that has completed the inspection is removed from the airtight lighting integrated machine, the probability of manually confusing qualified products with unqualified products is reduced.

[0058] A flexible member is disposed on the lower end surface of the pressing member to prevent the pressing member from damaging the lamp to be inspected.

[0059] Of course, the present invention is not limited to the above-mentioned embodiments, and technicians familiar with the field may make equivalent modifications or substitutions without violating the spirit of the present invention. These equivalent modifications and substitutions are all included in the scope defined by the claims of this application.

Claims

1. An airtight lighting all-in-one machine, characterized in that: include: A carrier (10) for placing the lamp to be inspected; An upper visual module (20) is arranged above the carrier (10) with its visual detection head facing downward; A lower visual module (30) is arranged below the carrier (10) with its visual inspection head facing upwards; A lighting mechanism (40) comprises a quick plug-in assembly (41), wherein the lighting mechanism (40) is used to drive the quick plug-in assembly (41) to move and plug into a plug connector of the lamp to be inspected; The airtight mechanism (50) comprises a plurality of airtight detection joints (52) connected to the airtight instrument, and the airtight mechanism (50) is used to drive the airtight detection joints (52) to move to connect with the lamp to be detected at the detection position.

2. The airtight lighting all-in-one machine according to claim 1, characterized in that: Two carriers (10) are provided, and a groove for accommodating the lamp to be inspected is provided at the upper ends of the two carriers (10) on a side close to each other.

3. The airtight lighting all-in-one machine according to claim 2, characterized in that: The invention also comprises a workbench (60), wherein the workbench (60) is provided with a through hole (61) penetrating the workbench from top to bottom, wherein the lower vision module (30) is respectively located below the through hole (61), and two carriers (10) are respectively detachably mounted on the workbench (60) and distributed at the through hole (61), and the upper vision module (20) and the lower vision module (30) are respectively movable horizontally.

4. The airtight lighting all-in-one machine according to claim 3, characterized in that: A supporting platform is detachably mounted on the upper end of the workbench (60), the supporting platform is distributed between the two carriers (10), and a receiving groove matching the lamp to be inspected is provided on the upper end of the supporting platform.

5. The airtight lighting all-in-one machine according to claim 3 or 4, characterized in that: The workbench (60) is provided with a through hole (62) penetrating the workbench from top to bottom. The quick plug-in assembly (41) is installed on the workbench (60) via a lifting assembly (42) and is located below the through hole (62).

6. The airtight lighting all-in-one machine according to claim 2, characterized in that: The quick plug-in assembly (41) comprises a plurality of heavy-duty connectors.

7. The airtight lighting all-in-one machine according to claim 3 or 4, characterized in that: The airtight detection joints (52) are respectively installed on the workbench (60) via lifting members (51), and the airtight detection joints (52) are distributed below the detection positions.

8. The airtight lighting all-in-one machine according to claim 3, characterized in that: It also includes a pressing mechanism, which is arranged on one side of the carrier and is used to press the lamp to be inspected onto the carrier.

9. The airtight lighting all-in-one machine according to claim 8, characterized in that: It also comprises a dotting mechanism (70), which is installed on the workbench and has a dotting head (71) that can be raised and lowered. The dotting mechanism (70) is used to drive the dotting head to rise so as to dot the lamp to be inspected.

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