Shielding cover detection device
By designing an automated shielding cover detection device, the automatic loading, inspection and packaging of shielding covers is realized by using components such as storage silo, aggregate tray, feeding table, inspection platform, synchronous robotic arm and roulette, which solves the problem of time-consuming and labor-intensive manual loading and improves the inspection and packaging efficiency.
Patent Information
- Application Number
- CN202421232171.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-05-31
AI Technical Summary
In the prior art, the inspection and packaging process of shield covers mainly relies on manual loading, which is time-consuming and labor-intensive, and the continuity of loading and processing is poor, reducing the overall inspection and packaging efficiency.
A shielding cover detection device is designed, including a workbench, a feeding mechanism, a testing mechanism and a packaging mechanism. The feeding mechanism realizes automatic sorting and continuous loading through the combination of the storage silo, aggregate tray and feeding table; the testing mechanism uses multiple testing platforms, testing devices and synchronous robot arms to realize automatic inspection and handling; the packaging mechanism realizes automatic packaging through the roulette and installation belt.
The device can automatically organize materials and continuously load them, reducing manual intervention, improving the inspection and packaging efficiency of the shield cover, saving time and effort.
Smart Images

Figure CN222568460U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shielding covers, in particular to a shielding cover detection device. Background Art
[0002] Shielding covers are tools used to shield electronic signals. Their main function is to shield the influence of external electromagnetic waves on internal circuits and the radiation of internal electromagnetic waves. They are widely used in electronic fields such as mobile phones and PCBs. In order to ensure the normal use of shielding covers, multiple tests are required before packaging to ensure their quality. At present, the inspection and packaging of shielding covers are mainly done manually, or the shielding covers are neatly stacked and then stacked on the tray for loading. The loading process is not only time-consuming and labor-intensive, but also makes the continuity of loading and processing poor, reducing the overall inspection and packaging efficiency. Utility Model Content
[0003] The main purpose of the utility model is to provide a shielding cover detection device, which is designed to automatically sort materials and continuously feed them without manual feeding, saving time and labor, and effectively improving the detection and packaging efficiency of the shielding cover.
[0004] In order to achieve the above-mentioned purpose, the utility model proposes a shielding cover detection device, comprising:
[0005] A workbench, wherein the workbench has a length direction, and a loading area, a testing area and a packaging area are sequentially arranged along the length direction;
[0006] A feeding mechanism, the feeding mechanism comprises a storage bin, a collecting tray and a receiving platform, the storage bin is movably connected to the feeding area, the storage bin has a discharge port, the collecting tray is arranged in the feeding area and aligned with the discharge port, the bottom of the collecting tray is connected to a discharge pipe, and the receiving platform is arranged at the discharge pipe outlet to receive the materials discharged from the discharge pipe one by one;
[0007] The detection mechanism includes a plurality of detection platforms, a testing device and a synchronous mechanical arm, wherein the detection platforms are linearly arranged in the detection area, the testing device is arranged in the detection area and is located on the side of the detection platform, the synchronous mechanical arm is connected to the testing device, the synchronous mechanical arm has a plurality of suction nozzles aligned with the detection platform, and the synchronous mechanical arm reciprocates along the length direction to absorb and carry the materials one by one for testing and packaging;
[0008] The packaging mechanism comprises two wheels, the two wheels are arranged in the packaging area, a mounting belt is arranged between the two wheels, the wheel wheels rotate to move the mounting belt, and the suction nozzle places the materials one by one on the mounting belt.
[0009] In one embodiment of the utility model, the material receiving platform is provided with a material receiving trough, and the outlet of the discharge pipe is aligned with the material receiving trough.
[0010] In one embodiment of the utility model, a push rod is movably provided in the material receiving trough, and the push rod pushes the materials one by one to one end of the material receiving trough, and the suction nozzle absorbs the materials one by one from the end to the detection platform.
[0011] In one embodiment of the utility model, a support rod and an electric telescopic rod are movably connected between the storage bin and the workbench, and the electric telescopic rod can be extended to tilt the storage bin to pour out the materials.
[0012] In one embodiment of the present invention, a vibrator is provided on the outer wall of the collecting tray.
[0013] In one embodiment of the utility model, a plurality of high-strength springs are elastically connected between the collecting tray and the workbench.
[0014] In one embodiment of the present invention, an observation belt is provided on the discharge pipe.
[0015] In one embodiment of the utility model, a chute is provided on the side of the detection platform, and the outlet of the chute is connected to a defective product collection box.
[0016] The technical solution of the utility model is to arrange a storage bin, a collecting tray and a receiving platform in the loading area of the workbench. The storage bin can be tilted to allow the material to be poured into the collecting tray from the discharge port. A vibrator is arranged on the collecting tray, and a discharge pipe is connected to the bottom. The vibration of the vibrator causes the material to slide one by one from the discharge pipe to the receiving platform, and then the material is taken away by a synchronous robotic arm to complete the inspection and installation. The technical solution can automatically organize the material and continuously load it without manual loading, saving time and effort, and can effectively improve the inspection and packaging efficiency of the shielding cover. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0018] Figure 1 It is a structural schematic diagram of the shielding cover detection device of the utility model;
[0019] Figure 2 It is a top view of the shielding cover detection device of the utility model;
[0020] Figure 3It is a schematic diagram of the slideway and defective product collection box of the shield cover detection device of the utility model;
[0021] Figure 4 This is an exploded view of the material receiving platform of the shielding cover detection device of the utility model;
[0022] Figure 5 It is a schematic diagram of a collecting tray of the shield cover detection device of the utility model;
[0023] Figure 6 It is a schematic diagram of the storage bin of the shielding cover detection device of the present utility model.
[0024] Description of Figure Numbers:
[0025] 1. Workbench; 11. Loading area; 12. Testing area; 13. Packing area; 2. Loading mechanism; 3. Storage bin; 31. Discharge port; 32. Support rod; 33. Electric telescopic rod; 4. Collecting tray; 41. Discharge pipe; 42. Vibrator; 43. High-strength spring; 44. Observation belt; 5. Receiving table; 51. Receiving trough; 52. Push rod; 6. Testing mechanism; 61. Testing platform; 62. Testing device; 63. Synchronous robotic arm; 64. Suction nozzle; 65. Slide; 66. Defective product collection box; 7. Packing mechanism; 71. Wheel; 72. Installation belt.
[0026] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solution and advantages of the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0028] Reference Figures 1 to 6The utility model proposes a shielding cover detection device, including a workbench 1, a feeding mechanism 2, a detection mechanism 6 and a packaging mechanism 7. The workbench 1 has a length direction, and a feeding area 11, a detection area 12 and a packaging area 13 are sequentially arranged along the length direction; the feeding mechanism 2 includes a storage bin 3, a collecting tray 4 and a receiving platform 5, the storage bin 3 is movably connected to the feeding area 11, the storage bin 3 has a discharge port 31, the collecting tray 4 is arranged in the feeding area 11 and is aligned with the discharge port 31, the bottom of the collecting tray 4 is connected to a discharge pipe 41, and the receiving platform 5 is arranged at the outlet of the discharge pipe 41 to receive the materials discharged from the discharge pipe 41 one by one; the detection mechanism 6 includes a plurality of detection platforms 61, a testing device 62 and a synchronous robot arm 63, the testing platform 61 is linearly arranged in the testing area 12, the testing device 62 is arranged in the testing area 12 and is on the side of the testing platform 61, the synchronous robot arm 63 is connected to the testing device 62, the synchronous robot arm 63 has a plurality of suction nozzles 64 aligned with the testing platform 61, the synchronous robot arm 63 reciprocates along the length direction to absorb and transport the materials one by one for testing and packaging; the packaging mechanism 7 includes two wheel discs 71, the two wheel discs 71 are arranged in the packaging area 13, and a mounting belt 72 is arranged between the two wheel discs 71, the wheel discs 71 rotate to move the mounting belt 72, and the suction nozzle 64 places the materials on the mounting belt 72 one by one.
[0029] It can be understood that the workbench 1 has a length direction AA, and along the length direction are the loading area 11, the detection area 12 and the packaging area 13, which correspond to the loading, detection and packaging of the shielding cover respectively. A loading mechanism 2 is arranged in the loading area 11, including a storage bin 3, a collection tray 4 and a receiving table 5. The storage bin 3 is movably connected to the workbench 1 and can be tilted to a certain extent. The top of the storage bin 3 is open for pouring materials into it. A discharge port 31 is opened on the side of the storage bin 3. When the storage bin 3 is tilted The material can be poured out from the discharge port 31. The collecting tray 4 is arranged below the discharge port 31. After the material is poured out from the discharge port 31, it enters the collecting tray 4. The bottom of the collecting tray 4 is connected to a discharge pipe 41. The diameter of the discharge pipe 41 is slightly larger than the size of a single material. Therefore, the materials will enter the discharge pipe 41 one by one and slide along the discharge pipe 41 to the outlet. The receiving platform 5 is arranged at the outlet of the discharge pipe 41 to carry the materials discharged from the discharge pipe 41 one by one, so as to carry out subsequent inspection and installation.
[0030] The detection mechanism 6 is arranged in the detection area 12 on the workbench 1, including multiple detection platforms 61, test devices 62 and synchronous mechanical arms 63. The detection platforms 61 are arranged on the workbench 1 and are in a straight line. The material will be placed on the detection platform 61 for detection. The test device 62 is located on the side of the detection platform 61, and a CCD visual detection device is installed inside it. Its surface corresponds to the detection platform 61 and is also integrated with multiple test light sources and other detection devices. The test device 62 can perform multiple tests on the material on the detection platform 61, such as size detection, defect detection, etc. Each detection platform 61 corresponds to a detection process, and the test device 62 is located on the top of the detection platform 61. The synchronous robot arm 63 has a protruding portion, on which a synchronous robot arm 63 is installed. The synchronous robot arm 63 has multiple suction nozzles 64. The suction nozzles 64 are aimed at the materials on the detection platform 61 and absorb or put them down. The synchronous robot arm 63 reciprocates along the length direction AA to transport the materials from the receiving platform 5 to the detection platform 61 one by one, completes multiple detection processes and finally moves them to the packaging area 13 for packaging. It should be noted that the number of suction nozzles 64 of the synchronous robot arm 63 should be one more than the number of the detection platform 61, and the place where the materials are placed on the receiving platform 5 should also be in the same straight line with the detection platform 61, so as to ensure that the removal, detection and installation of the materials can be carried out synchronously.
[0031] The installation area is close to the detection area 12, and the installation mechanism is set in the installation area, including two wheel discs 71, and the installation belts 72 are rolled on the two wheel discs 71. When the wheel discs 71 rotate, the installation belts 72 will move from one wheel disc 71 to the other wheel disc 71. The installation belts 72 are provided with installation grooves for placing materials. When the installation belts 72 move, the suction nozzles 64 on the synchronous robot arm 63 closest to the installation area will put the materials that have been inspected into the installation grooves one by one to complete the installation process.
[0032] Reference Figure 4 In one embodiment of the present application, the material receiving platform 5 is provided with a material receiving trough 51 , and the outlet of the discharge pipe 41 is aligned with the material receiving trough 51 .
[0033] It can be understood that the material receiving trough 51 is used to limit the material to prevent the material discharged from the discharge pipe 41 from scattering on the material receiving platform 5, which can facilitate the synchronous robot arm 63 to take the material away for inspection and installation.
[0034] Reference Figure 4 In one embodiment of the present application, a push rod 52 is movably provided in the material receiving trough 51 , and the push rod 52 pushes the materials one by one to one end of the material receiving trough 51 , and the suction nozzle 64 absorbs the materials one by one to the detection platform 61 from this end.
[0035] It can be understood that since the synchronous mechanical arm 63 has a fixed material taking position in the material receiving trough 51, the material may not be in the same position when it falls from the discharge pipe 41 into the material receiving trough 51. By setting the push rod 52, the material in the trough can be pushed to one end of the material receiving trough 51, and the synchronous mechanical arm 63 takes the material from this end. The above setting can make the material be taken away in a fixed position, which is convenient for testing and installing the material. The push rod 52 can be a retractable device such as an electric rod or a hydraulic rod, which is not limited here.
[0036] Reference Figure 6 In one embodiment of the present application, a support rod 32 and an electric telescopic rod 33 are movably connected between the storage bin 3 and the workbench 1, and the electric telescopic rod 33 can be extended to tilt the storage bin 3 to pour out the materials.
[0037] It can be understood that the support rod 32 is arranged at one end of the storage bin 3 close to the discharge port 31, and the electric telescopic rod 33 is arranged at the end away from the discharge port 31. The connection between the two rods and the storage bin 3 can rotate relative to each other. When the electric telescopic rod 33 is extended, the tail of the storage bin 3 is raised, and the material inside it will be poured into the collecting tray 4 from the discharge port 31. Through the above arrangement, the user only needs to add material to the storage bin 3 once before starting the equipment. After that, the electric telescopic rod 33 can be controlled to make the storage bin 3 add material to the collecting tray 4, avoiding frequent manual adding and saving a lot of manpower.
[0038] Reference Figure 5 In one embodiment of the present application, a vibrator 42 is provided on the outer wall of the collecting tray 4 .
[0039] It can be understood that the vibrator 42 can make the collecting tray 4 vibrate, so that the materials inside it are constantly shaken and will not be piled up and stuck, which facilitates the materials to enter the discharge pipe 41.
[0040] Reference Figure 5 In one embodiment of the present application, a plurality of high-strength springs 43 are elastically connected between the collecting tray 4 and the workbench 1 .
[0041] It can be understood that the provision of a high-strength spring 43 can prevent the collecting tray 4 from being directly connected to the workbench 1, thereby preventing the workbench 1 from being affected by the vibration of the collecting tray 4. The high-strength spring 43 absorbs the kinetic energy of the vibration of the collecting tray 4, thereby maintaining the stability of the workbench 1 and preventing the synchronous robot arm 63 from affecting the material absorption process. Furthermore, the collecting tray 4 is separated from the workbench 1, and the vibrator 42 only needs to vibrate the collecting tray 4, so its vibration power can be greatly reduced, which helps to save costs. Compared with other springs, the high-strength spring 43 has higher deformation resistance, stronger ability to absorb kinetic energy, and longer service life.
[0042] Reference Figure 5In one embodiment of the present application, an observation belt 44 is provided on the discharge pipe 41 .
[0043] It can be understood that the observation belt 44 is a strip-shaped area above the discharge pipe 41, from which the sliding state of the material in the discharge pipe 41 can be observed, so as to determine whether the material is accumulated and stuck in the collecting tray 4 and cannot enter the discharge pipe 41. When this happens, the user can increase the frequency of the vibrator 42 or move the material in the collecting tray 4 to allow the material to continue to enter the discharge pipe 41.
[0044] Reference Figures 2 to 3 In one embodiment of the present application, a chute 65 is provided on the side of the detection platform 61 , and the outlet of the chute 65 is connected to a defective product collection box 66 .
[0045] It can be understood that when the testing device 62 detects unqualified materials, the synchronous robotic arm 63 will suck up the defective products and drop them into the chute 65 during the movement. The defective products will slide along the chute 65 and fall into the defective product collection box 66. The above-mentioned arrangement helps to select defective products from the materials and gather them together to prevent them from entering the packaging area 13.
[0046] The technical solution of the utility model is to set a storage bin 3, a collecting tray 4 and a receiving platform 5 in the loading area 11 of the workbench 1. The storage bin 3 can be tilted to allow the material to be poured into the collecting tray 4 from the discharge port 31. A vibrator 42 is provided on the collecting tray 4, and a discharge pipe 41 is also connected to the bottom. The vibrator 42 vibrates to make the materials slide one by one from the discharge pipe 41 to the receiving platform 5. Then the materials are taken away by the synchronous robot arm 63 to complete the inspection and installation. The technical solution can automatically organize the materials and continuously load them without manual loading, saving time and effort, and can effectively improve the inspection and packaging efficiency of the shielding cover.
[0047] The same or similar numbers in the drawings of this embodiment correspond to the same or similar parts; in the description of this application, it should be understood that if the terms "upper", "lower", "left", "right", etc. indicate an orientation or position relationship based on the orientation or position relationship shown in the drawings, it is only for the convenience of describing this application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0048] The above are only preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A shielding cover detection device, characterized in that: include A workbench (1), the workbench (1) having a length direction, and a loading area (11), a detection area (12) and a packaging area (13) are sequentially arranged along the length direction; A feeding mechanism (2), the feeding mechanism (2) comprising a material storage bin (3), a material collecting plate (4) and a material receiving platform (5), the material storage bin (3) being movably connected to the material feeding area (11), the material storage bin (3) having a material discharge port (31), the material collecting plate (4) being arranged in the material feeding area (11) and aligned with the material discharge port (31), the bottom of the material collecting plate (4) being connected to a material discharge pipe (41), the material receiving platform (5) being arranged at the outlet of the material discharge pipe (41) to receive materials discharged one by one from the material discharge pipe (41); A detection mechanism (6), the detection mechanism (6) comprising a plurality of detection platforms (61), a testing device (62) and a synchronous mechanical arm (63), the detection platforms (61) being linearly arranged in the detection area (12), the testing device (62) being arranged in the detection area (12) and being located on the side of the detection platform (61), the synchronous mechanical arm (63) being connected to the testing device (62), the synchronous mechanical arm (63) having a plurality of suction nozzles (64) aligned with the detection platform (61), and the synchronous mechanical arm (63) moving back and forth along the length direction to absorb and carry materials one by one for testing and packaging; A packaging mechanism (7), the packaging mechanism (7) comprising two wheel discs (71), the two wheel discs (71) being arranged in the packaging area (13), a mounting belt (72) being arranged between the two wheel discs (71), the wheel discs (71) rotating to move the mounting belt (72), and the suction nozzle (64) placing materials one by one on the mounting belt (72).
2. The shielding cover detection device according to claim 1, characterized in that: The material receiving platform (5) is provided with a material receiving trough (51), and the outlet of the material discharge pipe (41) is aligned with the material receiving trough (51).
3. The shielding cover detection device according to claim 2, characterized in that: A push rod (52) is movably arranged in the material receiving trough (51), and the push rod (52) pushes the materials one by one to one end of the material receiving trough (51), and the suction nozzle (64) absorbs the materials one by one from the end to the detection platform (61).
4. The shielding cover detection device according to claim 3, characterized in that: A support rod (32) and an electric telescopic rod (33) are movably connected between the material storage bin (3) and the workbench (1); the electric telescopic rod (33) can be extended to tilt the material storage bin (3) to pour out the material.
5. The shielding cover detection device according to claim 4, characterized in that: A vibrator (42) is provided on the outer wall of the collecting tray (4).
6. The shielding cover detection device according to claim 5, characterized in that: A plurality of high-strength springs (43) are elastically connected between the collecting tray (4) and the workbench (1).
7. The shielding cover detection device according to claim 6, characterized in that: The discharge pipe (41) is provided with an observation belt (44).
8. The shielding cover detection device according to any one of claims 1 to 7, characterized in that: A chute (65) is provided on the side of the detection platform (61), and the outlet of the chute (65) is connected to a defective product collection box (66).
Citation Information
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