Inclined overturning table
Through the cooperation of the design slope flip table and electromagnetic adsorption gripper, the problem of automatic flipping and palletizing in brake disc automation production is solved, the degree of operation automation and efficiency is improved, and a more stable grasping effect is achieved.
Patent Information
- Application Number
- CN202421293493.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-06-06
AI Technical Summary
In the manufacturing of automobile parts, especially in the automated production of brake discs, the prior art cannot realize automatic flipping and palletizing of products, resulting in low operating efficiency.
An inclination flip table is designed, including a support part and an inclination positioning part. The inclination positioning part includes a flip plate arranged in an inclined manner. The flip plate has a gripper fitting part and a positioning part, and is used to assist in the flip of the workpiece with an electromagnetic adsorption grip.
Automatic flipping and palletizing of workpieces is realized, the degree of automation and efficiency of operations is improved, and three-point grabbing is realized through the U-shaped gripper coordination part, making the grabbing more stable.
Smart Images

Figure CN222573523U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of brake disc stacking, in particular to an inclined turning table. Background Art
[0002] In the machining manufacturing industry, in order to improve the degree of automation of processing, the finished products are automatically stacked, thereby reducing labor intensity and improving production efficiency. In the manufacturing of automotive parts, especially the automated production of brake discs, after the finished products leave the production line, they are inspected by humans or robots and placed on the pallet in a regular order. After a layer is filled, the products are manually turned over and placed on the previous layer of products in a regular order again. The stacking ends after the specified number of layers are filled. In this process, it is impossible to automatically flip or stack the products, which restricts the work efficiency. Utility Model Content
[0003] The purpose of the utility model is to provide a slope turning table, which can solve the technical problems mentioned in the above background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a slope turning table, comprising: a supporting part and a slope positioning part connected to the top surface of the supporting part, the slope positioning part comprises a tilted turning plate, the turning plate comprises a gripper matching part and a positioning part distributed up and down, the positioning part is connected with a V-shaped positioning block, and the width of the gripper matching part is smaller than the diameter of the workpiece to be turned.
[0005] In one embodiment, the support portion is constructed as a column structure, the bottom of the column is connected to a fixing plate, and the fixing plate is provided with a mounting hole for connecting to a fixing device or the ground.
[0006] In one embodiment, the slope positioning portion includes a mounting plate fixedly connected to the top surface of the column, the mounting plate is horizontally arranged, and the flip plate is connected to the mounting plate.
[0007] In one embodiment, at least two supporting ribs are connected between the flip plate and the mounting plate.
[0008] In one embodiment, the angle between the flip plate and the top surface of the support portion is set between 45° and 60°. This angle setting can ensure the stable placement of the brake disc while facilitating cooperation with the electromagnetic adsorption gripper.
[0009] In one embodiment, the V-shaped angle of the positioning block is greater than 90°, so that it is suitable for brake discs of more specifications and models.
[0010] In one embodiment, the gripper mating portion is constructed as a U-shaped structure, and the U-shaped structure is used to avoid the middle gripper of the electromagnetic adsorption gripper constructed as three groups of grippers.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] 1. The inclined turning table provided by the utility model is used as a turnover table in the process of palletizing, and can cooperate with the electromagnetic adsorption gripper to assist in turning the tray products during the palletizing process, which greatly improves the automation degree of the operation and improves the operation efficiency;
[0013] 2. The U-shaped gripper matching part provided in the utility model can avoid the electromagnetic adsorption gripper constructed as three groups of claws, thereby forming a three-point grip on the brake disc, and the gripping is more stable. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the overall structure of the slope turning table in the embodiment of the utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the flip plate in the embodiment of the utility model;
[0016] Figure 3 It is a structural schematic diagram of the electromagnetic adsorption gripper in an embodiment of the utility model.
[0017] The meaning of each number in the figure is:
[0018] 1. Column; 2. Fixed plate; 3. Reinforcement ribs; 4. Mounting plate; 5. Flip plate; 51. Gripper matching part; 52. Positioning part; 6. Positioning block; 7. Support ribs; 8. Electromagnetic adsorption gripper. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0021] See also Figure 1 This embodiment discloses an inclined turning table, which is used in conjunction with an electromagnetic adsorption gripper 8 for grabbing a workpiece to assist in turning the workpiece. In this embodiment, the workpiece is a brake disc workpiece, and in other embodiments, it can also be other disc-type workpieces that need to be turned over and stacked.
[0022] Based on the structure of the brake disc, when palletizing, it is necessary to flip the palletizing layer by layer. That is, after one layer of products is fully placed in the same direction, the next layer of products needs to be flipped and placed in sequence, and so on, until the specified number of layers are filled and the palletizing is completed.
[0023] In this embodiment, the slope flipping platform includes a supporting part and a slope positioning part connected to the top surface of the supporting part. The supporting part is used for supporting and fixing, and giving the slope positioning part a certain height support so that it matches the height of the electromagnetic adsorption gripper 8. The slope positioning part is used to position the brake disc workpiece to be flipped.
[0024] The support part can be provided by a support platform or a support column, which can be connected to the ground, or to other fixed tables or fixed equipment, depending on the actual working environment. In order to facilitate the connection of the slope turning table in this embodiment with the grasping robot and save space, in this embodiment, the support part is constructed as a column 1 structure, which can be constructed as a round column, a square column or other columnar structures.
[0025] The bottom of the column 1 is fixedly connected with a fixing plate 2, which is usually connected by welding to ensure the stability of the connection. In this embodiment, the fixing plate 2 is preferably made of high-strength steel plate, and its area is larger than the cross-sectional area of the column 1 to ensure stability. The fixing plate 2 is provided with a plurality of mounting holes, and can be connected to the ground or other fixed equipment by installing connectors such as expansion screws in the mounting holes. A reinforcing rib 3 is fixed at the connection position between the fixing plate 2 and the column 1 to ensure the stable setting of the column 1 and avoid shaking.
[0026] The slope positioning part includes a mounting plate 4 fixedly connected to the top of the column 1. The connection method can be welding, bolt connection, bonding, etc., which can be selected according to actual needs. The mounting plate 4 is set horizontally. The slope positioning part also includes a flip plate 5 fixedly connected to the mounting plate 4 and a positioning block 6 fixedly connected to the side of the flip plate 5 for positioning the brake disc. The positioning block 6 should be close to the lower side of the flip plate 5. It can be understood by those skilled in the art that when the support part is constructed as a support platform structure with a larger cross-sectional area, the flip plate 5 can be directly connected to the support platform.
[0027] The flip plate 5 is a plate-like structure, which is tilted and formed at a predetermined angle with the top surface of the support part or the mounting plate 4, and the top surface of the support part is horizontally arranged. The tilted setting of the flip plate 5 is firstly conducive to the stable placement of the brake disc, and secondly, it is convenient to cooperate with the electromagnetic adsorption gripper 8 for grabbing the brake disc. If the angle is set too large, the risk of the brake disc falling will increase. If the angle is set too small, it will be not conducive to the back gripping of the electromagnetic adsorption gripper 8. The angle is preferably set between 45° and 60°.
[0028] To ensure the stable setting of the flip plate 5, at least two triangular support ribs 7 are fixedly connected between the flip plate 5 and the mounting plate 4. The positioning block 6 is connected to the side of the flip plate 5 away from the support rib 7 and is set in a V shape. The positioning block 6 can be set as an integrally formed V-shaped structure, or it can be set as a V-shaped structure formed by splicing two positioning blocks 6. For ease of processing and manufacturing, two rectangular positioning blocks 6 are generally used. The brake disc workpiece is placed on the two positioning blocks 6. Preferably, the V-shaped angle of the positioning block 6 should be greater than 90° to match more specifications and models of brake discs.
[0029] It should be noted that, in order to allow the lower end of the flip plate 5 to have enough space to match the two positioning blocks 6 and the upper end to match the electromagnetic adsorption gripper 8, in this embodiment, the flip plate 5 is constructed to be narrow at the top and wide at the bottom, see Figure 2 , the flip plate 5 further includes a gripper fitting portion 51 at a narrow end and a positioning portion 52 at a wide end, and the two are preferably connected in one piece. The positioning portion 52 is used to connect the positioning block 6, and the gripper fitting portion 51 is used to cooperate with the electromagnetic adsorption gripper 8. It can be understood by those skilled in the art that the width of the gripper fitting portion 51 should be smaller than the diameter of the brake disc workpiece, so that the electromagnetic adsorption gripper 8 can grab the two ends of the brake disc from the back of the gripper fitting portion 51. In a preferred embodiment, the gripper fitting portion 51 is constructed as a U-shaped structure with an open middle end. The U-shaped structure can avoid the electromagnetic adsorption gripper 8 constructed as three sets of claws, thereby forming a three-point grip on the brake disc, and the grip is more stable. The structure of the electromagnetic adsorption gripper 8 is as shown in Figure 3 shown.
[0030] In actual application, the electromagnetic adsorption gripper 8 grabs the workpiece and places it on the pallet in order. After one layer is filled, the gripper continues to grab the workpiece and places it on the V-shaped positioning block 6 of the inclined turning table. The gripper then grabs the workpiece from the back side of the turning plate 5 to flip the workpiece, and places the flipped workpiece on the first layer of workpieces again in order. This action is repeated until the layer is filled, and so on, until the palletizing is completed.
[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A slope turning table, characterized in that: include: A support portion and an inclined positioning portion connected to the top surface of the support portion, the inclined positioning portion comprising an inclined flip plate (5), the flip plate (5) comprising a gripper matching portion (51) and a positioning portion (52) distributed up and down, the positioning portion (52) being connected to a positioning block (6) of a V-shaped structure, the width of the gripper matching portion (51) being smaller than the diameter of a workpiece to be flipped.
2. The inclination turning table according to claim 1, characterized in that: The support portion is constructed as a column (1) structure, the bottom of the column (1) is connected to a fixing plate (2), and the fixing plate (2) is provided with a mounting hole for connecting to a fixing device or the ground.
3. The slope turning table according to claim 2, characterized in that: The slope positioning portion comprises a mounting plate (4) fixedly connected to the top surface of the column (1); the mounting plate (4) is arranged horizontally, and the flip plate (5) is connected to the mounting plate (4).
4. The slope turning table according to claim 3, characterized in that: At least two supporting ribs (7) are connected between the flip plate (5) and the mounting plate (4).
5. The inclination turning table according to claim 1, characterized in that: The angle between the flip plate (5) and the top surface of the support portion is set between 45° and 60°.
6. The inclination turning table according to claim 1, characterized in that: The V-shaped angle of the positioning block (6) is greater than 90°.
7. The inclination turning table according to claim 1, characterized in that: The gripper matching portion (51) is configured as a U-shaped structure.