Full-automatic magnetic ring inductor production equipment

Abstract

The utility model discloses a full-automatic magnetic ring inductor production device which comprises a ten-axis magnetic ring winding machine, a ten-head wire dividing machine, a ten-head magnetic ring upper base foot winding machine, a back-end machine and a testing and packaging machine, and the ten-head wire dividing machine is arranged between the ten-axis magnetic ring winding machine and the ten-head magnetic ring upper base foot winding machine. One end of the ten-head magnet ring upper base foot winding machine is connected with the end of the rear-end machine, the end of the rear-end machine is fixedly connected with the testing and packaging machine, and the ten-axis magnet ring winding machine, the ten-head wire dividing machine, the ten-head magnet ring upper base foot winding machine, the rear-end machine and the testing and packaging machine are assembled to form the full-automatic magnet ring inductor production mechanism. And a production table is arranged at the bottom of the full-automatic magnetic ring inductor production mechanism. The full-automatic magnetic ring inductor production line has the advantages that all technological processes of magnetic ring inductors are integrated to form the full-automatic production line, labor cost is reduced, production efficiency is greatly improved, and the occurrence probability of defective products is reduced.

Description

Technical Field

[0001] The utility model belongs to the technical field of magnetic ring inductor production, and particularly relates to a fully automatic magnetic ring inductor production device. Background Art

[0002] The inductor is a circuit component that can be made by winding a coil on a magnetic core. The above actions involve loading, multiple bending of the pins at both ends of the coil, and unloading. However, most of the related equipment on the market is single-head automatic foot winding equipment, which is connected to a magnetic ring winding machine to form an automated production equipment.

[0003] However, there are some problems with the existing technology: the existing equipment is a single-head magnetic ring coil and an upper base, and then the material is manually placed on the dispensing machine for dispensing, and then manually soldered after the dispensing is completed. This production method has many processes and low production efficiency, and multiple workers are required for each process. This not only leads to expensive labor costs in the production process of magnetic ring inductors, but also easily leads to too many defective products due to the long working hours of the workers. There are certain limitations, so we propose a fully automatic magnetic ring inductor production equipment. Utility Model Content

[0004] In view of the problems existing in the prior art, the purpose of the utility model is to provide a fully automatic magnetic ring inductor production equipment, which reduces labor costs and greatly improves production efficiency and reduces the probability of defective products by combining all process flows of magnetic ring inductors into a fully automatic production line.

[0005] The utility model is implemented as follows: a fully automatic magnetic ring inductor production equipment comprises a ten-axis magnetic ring winding machine, a ten-head wire dividing machine, a ten-head magnetic ring upper base foot binding machine, a back-end machine and a testing and packaging machine, wherein the ten-head wire dividing machine is arranged between the ten-axis magnetic ring winding machine and the ten-head magnetic ring upper base foot binding machine, one end of the ten-head magnetic ring upper base foot binding machine is connected to the end of the back-end machine, and the end of the back-end machine is fixedly connected to the testing and packaging machine, the ten-axis magnetic ring winding machine, the ten-head wire dividing machine, the ten-head magnetic ring upper base foot binding machine, the back-end machine and the testing and packaging machine are assembled to form a fully automatic magnetic ring inductor production mechanism, and a production table is arranged at the bottom of the fully automatic magnetic ring inductor production mechanism.

[0006] Optionally, the ten-axis magnetic ring winding machine includes a magnetic ring feeding and loading mechanism and a magnetic ring rotating mechanism, the magnetic ring feeding and loading mechanism is arranged on one end of the upper surface of the production table, a feeding module is arranged on one side of the magnetic ring feeding and loading mechanism, and the feeding module is arranged on the upper surface of the production table, a magnetic ring machine vibration disk is arranged on the other side of the magnetic ring feeding and loading mechanism, and the magnetic ring machine vibration disk is fixedly installed on the upper surface of the production table, the magnetic ring rotating mechanism is arranged on the upper surface of the production table, and the magnetic ring rotating mechanism is close to the magnetic ring feeding and loading mechanism, a wire feeding and cutting mechanism is arranged at one end of one side of the magnetic ring rotating mechanism, and a magnetic ring winding mechanism is arranged on one side of the magnetic ring rotating mechanism, the magnetic ring winding mechanism is arranged on the upper surface of the production table, a plurality of storage slots are opened on one side of the production table, and a magnetic ring wire pulling mechanism is arranged inside one group of storage slots, and the magnetic ring wire pulling mechanism and the magnetic ring winding mechanism are arranged for transmission.

[0007] Optionally, the ten-head wire splitting machine includes a material loading and feeding mechanism, a material clamping and flipping mechanism and a wire management mechanism. The material clamping and flipping mechanism is arranged corresponding to the material loading and feeding mechanism. The material loading and feeding mechanism is arranged at one end of one side of the upper surface of the production table, and the wire management mechanism is arranged on one side of the material clamping and flipping mechanism. A variable distance conveying mechanism is arranged at one end of the wire management mechanism, and one end of the variable distance conveying mechanism is transmission-connected to a magnetic ring transfer mechanism.

[0008] Optionally, the ten-head magnetic ring upper base foot binding machine includes a material discharging and conveying mechanism, a jig opening and clamping mechanism, a jig group and a magnetic ring conveying mechanism, the magnetic ring conveying mechanism is arranged on the upper surface of the production table, and a processing cavity is formed at the bottom of the magnetic ring conveying mechanism, the jig group and the jig switch mechanism are both correspondingly arranged inside the processing cavity, and the jig group and the jig switch mechanism are transmission-connected, the magnetic ring conveying mechanism is correspondingly arranged with the magnetic ring transfer mechanism, the bottom of the magnetic ring conveying mechanism is correspondingly arranged with a side transmission mechanism, a base feeding mechanism is arranged on one side of the magnetic ring conveying mechanism (301), the base feeding mechanism is correspondingly arranged with the jig group, an elevated conveying mechanism is arranged outside the base feeding mechanism, and the processing cavity A foot-wrapping and thread-hooking mechanism is arranged inside, one end of which is transmission-connected with a magnetic ring foot-wrapping mechanism, one end of which is arranged with a foot-wrapping limiting mechanism, and the foot-wrapping limiting mechanism is arranged corresponding to the middle part of the fixture group, one side of the side conveying mechanism is arranged with a thread cutting and pressing mechanism, one end of the thread cutting and pressing mechanism is arranged with a thread cutting mechanism, one end of the side conveying mechanism is arranged with a rotating wire twisting mechanism, and one end outside the rotating wire twisting mechanism is arranged with a wire twisting limiting mechanism, the wire twisting limiting mechanism is arranged corresponding to the fixture, the discharging and conveying mechanism is arranged on the upper surface of the production table, and the discharging and conveying mechanism is arranged close to the rotating wire twisting mechanism, and one end of the discharging and conveying mechanism is arranged with a discharging flipping mechanism.

[0009] Optionally, the back-end machine includes a foot-binding conveying group, a gluing conveying group and a gluing group, the foot-binding conveying group is arranged on the upper surface of the production table, and the foot-binding conveying group is arranged corresponding to the discharge turning mechanism, the gluing conveying group is arranged at one end of the foot-binding conveying group, the gluing conveying group and the gluing group are arranged for transmission, the gluing group is arranged at one end of the gluing conveying group, a camera light source assembly group is arranged on one side of the gluing group, a baking furnace group is arranged on one side of the camera light source assembly group, a transfer group is arranged at one end of the baking furnace group, a tin furnace group is arranged at one end of the transfer group away from the baking furnace group, the tin furnace group is arranged correspondingly on one side of the baking furnace group, a solder conveying group is arranged at one end of the tin furnace group, a cooling group is arranged at one end of the solder conveying group, and a discharge upper and lower conveying group is arranged at one end of the cooling group.

[0010] Optionally, the test packaging machine includes a test transfer mechanism, a CCD glue quantity detection mechanism, a CCD solder detection mechanism and an electrical performance testing mechanism. A test transfer jig bar is arranged on one side of the test transfer mechanism, and the test transfer jig bar moves horizontally on the surface of the processing table through the test transfer mechanism. The test transfer jig bar is arranged corresponding to the upper and lower discharge conveying groups. The CCD glue quantity detection mechanism and the CCD solder detection mechanism are both arranged correspondingly on one side of the test transfer mechanism. A swing arm testing mechanism is arranged on one side of the CCD solder detection mechanism. One side of the swing arm testing mechanism is arranged corresponding to the electrical performance testing mechanism. A finished material tray loading mechanism is arranged at the other end of the upper surface of the production table. A material tray is arranged on the upper surface of the finished material tray loading mechanism. A material tray is arranged at one end of the outer side of the finished material tray loading mechanism. A material tray supply mechanism is arranged. A swing tray conveying mechanism is arranged at one end of the material tray supply mechanism. A finished material tray discharging mechanism is arranged inside the other group of the storage slots, and the finished material tray discharging mechanism is arranged correspondingly to the material tray.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. The fully automatic magnetic ring inductor production mechanism formed by assembly will be used for the production of magnetic ring inductors, integrating magnetic ring winding, magnetic ring branching, magnetic ring base and foot wrapping, glue dispensing, baking, soldering, finished product testing and packaging equipment, thereby simplifying the production process, reducing labor costs, further avoiding more defective products and improving production efficiency.

[0013] Other features and advantages of the present invention will become apparent from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure provided by the utility model;

[0015] Figure 2It is an overall top view schematic diagram provided by the utility model;

[0016] Figure 3 This is a top view schematic diagram of a ten-head wire splitter provided by the utility model;

[0017] Figure 4 This is a schematic diagram of the axial side of the ten-head wire splitter provided by the utility model;

[0018] Figure 5 It is a top view schematic diagram of a ten-head magnetic ring upper base foot binding machine provided by the utility model;

[0019] Figure 6 It is a schematic diagram of the shaft side of the ten-head magnetic ring upper base foot binding machine provided by the utility model;

[0020] Figure 7 This is a top view schematic diagram of the ten-axis magnetic winding machine provided by the utility model;

[0021] Figure 8 This is a schematic diagram of the axis side of the ten-axis magnetic winding machine provided by the utility model;

[0022] Fig. 9 It is a top view schematic diagram of the test packaging machine provided by the utility model;

[0023] Fig.10 It is a schematic diagram of the axial side of the test packaging machine provided by the utility model;

[0024] Fig.11 It is a schematic diagram of the rear machine shaft side provided by the utility model;

[0025] Fig.12 It is a top view schematic diagram of a back-end machine provided by the utility model.

[0026] In the figure: 1. Ten-axis magnetic ring winding machine; 2. Ten-head wire dividing machine; 3. Ten-head magnetic ring upper base winding machine; 4. Back-end machine; 5. Test packaging machine; 6. Production table; 101. Magnetic ring feeding and loading mechanism; 102. Magnetic ring machine vibration plate; 103. Feeding module; 104. Wire feeding and cutting mechanism; 105. Magnetic ring winding mechanism; 106. Magnetic ring rotating mechanism; 107. Magnetic ring wire pulling mechanism; 201. Loading and feeding mechanism ; 202, material clamping and flipping mechanism; 203, wire management mechanism; 204, variable distance transport mechanism; 205, magnetic ring transfer mechanism; 301, magnetic ring transport mechanism; 302, base feeding mechanism; 303, overhead transport mechanism; 304, foot winding and hooking mechanism; 305, wire cutting and pressing mechanism; 306, rotating twisting mechanism; 307, fixture group; 308, fixture clamping mechanism; 309, side transmission mechanism; 310, Magnetic ring foot-binding mechanism; 311, foot-binding limiting mechanism; 312, wire cutting mechanism; 313, twisted wire limiting mechanism; 314, material discharging and transporting mechanism; 315, material discharging and turning mechanism; 401, foot-binding transport group; 402, glue dispensing transport group; 403, glue dispensing group; 404, camera light source assembly group; 405, oven group; 406, transfer group; 407, tin furnace group; 408, solder transport group; 409, cooling group; 410, material discharging and upper and lower transport group; 501, test transfer mechanism; 502, CCD glue quantity detection mechanism; 503, test transfer fixture bar; 504, swing arm test mechanism; 505, CCD solder detection mechanism; 506, finished material tray discharging mechanism; 507, swing tray transport mechanism; 508, material tray supply mechanism; 509, finished material tray loading mechanism; 510, material tray; 511, electrical performance test mechanism. DETAILED DESCRIPTION

[0027] In order to further understand the content, features and effects of the utility model, the following embodiments are given as examples and described in detail with reference to the accompanying drawings.

[0028] like Figures 1 to 12 As shown, an embodiment of the utility model provides a fully automatic magnetic ring inductor production equipment, including a ten-axis magnetic ring winding machine 1, a ten-head wire dividing machine 2, a ten-head magnetic ring upper base foot binding machine 3, a back-end machine 4 and a testing and packaging machine 5, the ten-head wire dividing machine 2 is arranged between the ten-axis magnetic ring winding machine 1 and the ten-head magnetic ring upper base foot binding machine 3, one end of the ten-head magnetic ring upper base foot binding machine 3 is connected to the end of the back-end machine 4, and the end of the back-end machine 4 is fixedly connected to the testing and packaging machine 5, the ten-axis magnetic ring winding machine 1, the ten-head wire dividing machine 2, the ten-head magnetic ring upper base foot binding machine 3, the back-end machine 4 and the testing and packaging machine 5 are assembled to form a fully automatic magnetic ring inductor production mechanism, and a production table 6 is arranged at the bottom of the fully automatic magnetic ring inductor production mechanism.

[0029] like Figure 1 to Figure 2As shown, the design of a fully automatic magnetic ring inductor production mechanism is formed by assembling a ten-axis magnetic ring winding machine 1, a ten-head wire dividing machine 2, a ten-head magnetic ring base foot wrapping machine 3, a post-process machine 4 and a testing and packaging machine 5. It integrates the entire production process of magnetic ring inductors such as magnetic ring winding, magnetic ring wire dividing, magnetic ring base foot wrapping, glue dispensing, baking, soldering, finished product testing and packaging. This integration of multiple steps not only reduces labor costs, but also effectively improves product production efficiency and reduces the probability of defective products.

[0030] Furthermore, the ten-axis magnetic ring winding machine 1 includes a magnetic ring feeding and loading mechanism 101 and a magnetic ring rotating mechanism 106, the magnetic ring feeding and loading mechanism 101 is arranged at one end of the upper surface of the production table 6, a feeding module 103 is arranged on one side of the magnetic ring feeding and loading mechanism 101, and the feeding module 103 is arranged on the upper surface of the production table 6, and a magnetic ring machine vibration disk 102 is arranged on the other side of the magnetic ring feeding and loading mechanism 101, and the magnetic ring machine vibration disk 102 is fixedly installed on the upper surface of the production table 6, and the magnetic ring rotating mechanism 106 is arranged The upper surface of the production table 6, and the magnetic ring rotating mechanism 106 is close to the magnetic ring feeding and loading mechanism 101, one end of the magnetic ring rotating mechanism 106 is provided with a wire feeding and cutting mechanism 104, and one side of the magnetic ring rotating mechanism 106 is provided with a magnetic ring winding mechanism 105, the magnetic ring winding mechanism 105 is provided with the upper surface of the production table 6, and one side of the production table 6 is provided with multiple groups of storage slots, and a magnetic ring wire pulling mechanism 107 is provided inside one group of storage slots, and the magnetic ring wire pulling mechanism 107 is arranged with the magnetic ring winding mechanism 105 for transmission;

[0031] like Figures 2 to 12 As shown, first, the ten-axis magnetic ring winding machine 1 produces winding magnetic rings, and the working process is: the magnetic ring machine vibration disk 102 pair and the magnetic ring feeding and loading mechanism 101 provide magnetic rings, and after the magnetic ring feeding and loading mechanism 101 is full of magnetic rings, the magnetic rings are sent to the magnetic ring rotating mechanism 106 under the drive of the feeding module 103, and after the chuck of the magnetic ring rotating mechanism 106 clamps the magnetic ring, the wire feeding and cutting mechanism 104 divides the copper wire into long and short ones and passes them through the middle of the magnetic ring, and then the magnetic ring winding mechanism 105 pulls up the copper wire and winds it around the magnetic ring for three quarters of a circle, and then the hook of the magnetic ring pulling mechanism 107 passes through the center of the magnetic ring to hook the copper wire and pull it down to complete one circle of winding. After winding one circle, the magnetic ring rotating mechanism 106 rotates the magnetic ring to a certain angle, and then the magnetic ring winding mechanism 105 pulls up the copper wire and winds it around the magnetic ring for three quarters of a circle. Then the hook of the magnetic ring pulling mechanism 107 passes through the center of the magnetic ring to hook the copper wire and pull it down to complete the second circle. Similarly, after winding enough circles, the wire feeding and cutting mechanism 104 separates the wire length and cuts the copper wire to complete the magnetic ring winding. Then the magnetic ring feeding and loading mechanism 101 removes the winding magnetic ring and transports it to the ten-head wire dividing machine 2.

[0032] Furthermore, the ten-head wire splitter 2 includes a loading and feeding mechanism 201, a clamping and flipping mechanism 202, and a wire management mechanism 203. The clamping and flipping mechanism 202 is arranged corresponding to the loading and feeding mechanism 201. The loading and feeding mechanism 201 is arranged at one end of one side of the upper surface of the production table 6. The wire management mechanism 203 is arranged on one side of the clamping and flipping mechanism 202. A variable-distance transport mechanism 204 is arranged at one end of the wire management mechanism 203. One end of the variable-distance transport mechanism 204 is transmission-connected to a magnetic ring transfer mechanism 205.

[0033] like Figures 2 to 12 As shown, after the above-mentioned processing steps, the ten-axis magnetic ring winding machine 1 sends the magnetic ring to the clamping and flipping mechanism 202 of the ten-head wire dividing machine 2. The clamping and flipping mechanism 202 clamps the magnetic ring and flips it 90° to make the magnetic ring vertically upward. Then the wire management mechanism 203 clamps and straightens the copper wire to both sides. After it is in place, the wire dividing block is lifted up and then the wire management mechanism 203 clamps a long copper wire and pulls it to the other side of the wire dividing block and then straightens the copper wire. Similarly, the copper wire on the other side is separated and straightened. After the wire is divided, the variable-distance transport mechanism 204 sucks up the magnetic ring, changes the distance, and then puts it into the magnetic ring transfer mechanism 205. After it is transmitted for a distance, it waits for the ten-head magnetic ring base binding machine 3 to take the magnetic ring away.

[0034] Furthermore, the ten-head magnetic ring upper base foot binding machine 3 includes a discharging and conveying mechanism 314, a fixture clamping mechanism 308, a fixture group 307 and a magnetic ring conveying mechanism 301, the magnetic ring conveying mechanism 301 is arranged on the upper surface of the production table 6, and a processing cavity is formed at the bottom of the magnetic ring conveying mechanism 301, the fixture group 307 and the fixture switch mechanism are correspondingly arranged inside the processing cavity, and the fixture group 307 and the fixture switch mechanism are transmission-connected, the magnetic ring conveying mechanism 301 is correspondingly arranged with the magnetic ring transfer mechanism 205, and a side transmission mechanism 309 is correspondingly arranged at the bottom of the magnetic ring conveying mechanism 301, a base feeding mechanism 302 is arranged on one side of the magnetic ring conveying mechanism 301, the base feeding mechanism 302 is correspondingly arranged with the fixture group 307, an elevated conveying mechanism 303 is arranged outside the base feeding mechanism 302, and a winding mechanism is arranged inside the processing cavity. A foot hooking mechanism 304, one end of which is connected to a magnetic ring foot wrapping mechanism 310, one end of which is provided with a foot wrapping limiting mechanism 311, which is arranged in correspondence with the middle of the fixture group 307, one side of the side conveying mechanism 309 is provided with a thread cutting and pressing mechanism 305, one end of which is provided with a thread cutting mechanism 312, one end of which is provided with a rotating wire twisting mechanism 306, and one end of which is provided with a wire twisting limiting mechanism 313 on the outer side of the rotating wire twisting mechanism 306, which is arranged in correspondence with the fixture, a discharging conveying mechanism 314 is arranged on the upper surface of the production table 6, and the discharging conveying mechanism 314 is arranged close to the rotating wire twisting mechanism 306, and one end of which is provided with a discharging turning mechanism 315;

[0035] like Figures 2 to 12 As shown, after the above processing steps, the jig group 307 is opened by the jig opening and clamping mechanism 308, and then the winding magnetic ring of the previous process is transported to the jig by the magnetic ring transporting mechanism 301. The jig opening and clamping mechanism 308 is retracted downward. After the jig group 307 is closed, the side conveying mechanism 309 conveys the jig forward one station to the upper base station, the jig opening and clamping mechanism 308 opens the jig group 307, and the base feeding mechanism 302 implants the base into the jig group 307. After the jig is clamped, the side conveying mechanism 309 conveys the jig to the foot binding station, and then the foot binding wire hooking mechanism 304 hooks up the four copper wires of the magnetic ring, and at the same time, the foot binding limiting mechanism 311 is inserted into the jig to center the magnetic ring, and then the magnetic ring foot binding mechanism 310 wraps the four copper wires around the four needles of the base. On the foot, after the foot wrapping is completed, the side conveying mechanism 309 conveys the jig forward one station, namely the wire cutting foot station. After arriving at the wire cutting station, the wire cutting and pressing mechanism 305 presses the magnetic ring in the jig to a uniform height, and then the wire cutting mechanism 312 cuts off the excess wire feet. After the wire cutting is completed, the side conveying mechanism 309 conveys the jig to the rotating wire twisting station, and the wire twisting limiting mechanism 313 is inserted into the jig to fix the base in the middle of the jig, and then the rotating wire twisting mechanism 306 tightens the copper wires on the four pins of the base in turn, and then the side conveying mechanism 309 conveys the jig to the discharging station, and after the jig clamping mechanism 308 is opened, the discharging transport mechanism 314 sucks the magnetic ring inductor out of the jig and puts it into the discharging flipping mechanism 315. After flipping, the magnetic ring inductor is placed in the discharging jig and conveyed to the next process.

[0036] Further, the back-end machine 4 includes a foot-binding conveying group 401, a glue dispensing conveying group 402 and a glue dispensing group 403. The foot-binding conveying group 401 is arranged on the upper surface of the production table 6, and the foot-binding conveying group 401 is arranged corresponding to the material discharging turning mechanism 315. The glue dispensing conveying group 402 is arranged at one end of the foot-binding conveying group 401. The glue dispensing conveying group 402 and the glue dispensing group 403 are arranged in a transmission manner. The glue dispensing group 403 is arranged at one end of the glue dispensing conveying group 402. A camera light source device is arranged on one side of the glue dispensing group 403. The camera light source assembly group 404 is provided with a drying furnace group 405 on one side, a transfer group 406 is provided on one end of the drying furnace group 405, a tin furnace group 407 is provided on one end of the transfer group 406 away from the drying furnace group 405, the tin furnace group 407 is correspondingly provided on one side of the drying furnace group 405, a solder transfer group 408 is provided on one end of the tin furnace group 407, a cooling group 409 is provided on one end of the solder transfer group 408, and a material discharging upper and lower transfer group 410 is provided on one end of the cooling group 409;

[0037] like Figures 1 to 12As shown, after the above processing steps, after the base foot is wrapped in the previous process, the magnetic ring inductor is transferred from the foot wrapping transport group 401 to the back-end machine 4 of the equipment, and then the glue dispensing transport group 402 clamps the magnetic ring inductor and transports it to the glue dispensing fixture of the glue dispensing group 403, and the glue dispensing fixture is turned to the side, and the CCD camera light source assembly group 404 in the camera takes a photo to detect the position of the magnetic ring inductor. Then the glue dispensing mechanism glues the magnetic ring inductors one by one, and after the glue is finished, the other side is photographed to detect the glue. After the glue is finished, the magnetic ring inductor is transported by the glue dispensing transport group 402 to the fixture of the baking oven group 405, and baked in the baking oven at 95°C for about thirty days. After the product is heated for about 10 minutes, the transfer group 406 transfers the magnetic ring inductor to the transfer fixture of the tin furnace group 407 after it comes out of the oven. The solder transfer group 408 then picks up the magnetic ring inductor, dips it in solder oil in the flux tank, and then immerses it in the solder furnace. The copper wire skin on the base pins is melted for the first time. The product is then transported to the flux tank and dipped in flux again. After applying flux, the product is placed in the tin furnace for tinning. After tinning, the magnetic ring inductor is placed in the cooling fixture. After cooling for about forty minutes, the discharging upper and lower transfer group 410 picks up the magnetic ring inductor and places it in the test transfer fixture bar 503 of the post-test packaging machine 5 to complete all the processes of this equipment.

[0038] Furthermore, the test packaging machine 5 includes a test transfer mechanism 501, a CCD glue quantity detection mechanism 502, a CCD solder detection mechanism 505 and an electrical performance testing mechanism 511. A test transfer fixture bar 503 is arranged on one side of the test transfer mechanism 501, and the test transfer fixture bar 503 moves horizontally on the surface of the processing table through the test transfer mechanism 501. The test transfer fixture bar 503 is arranged corresponding to the upper and lower conveying groups 410 for discharging materials. The CCD glue quantity detection mechanism 502 and the CCD solder detection mechanism 505 are both arranged correspondingly on one side of the test transfer mechanism 501. The CCD solder detection mechanism 505 A swing arm test mechanism 504 is provided on one side of the mechanism 505, and one side of the swing arm test mechanism 504 is provided corresponding to the electrical performance test mechanism 511. A finished material tray loading mechanism 509 is provided on the other end of the upper surface of the production table 6, and a material tray 510 is provided on the upper surface of the finished material tray loading mechanism 509. A material tray supply mechanism 508 is provided on one end of the outer side of the finished material tray loading mechanism 509, and a swing tray conveying mechanism 507 is provided on one end of the material tray supply mechanism 508. A finished material tray discharging mechanism 506 is provided inside another group of storage slots, and the finished material tray discharging mechanism 506 is provided corresponding to the material tray 510.

[0039] like Figures 1 to 12As shown, after the above-mentioned processing steps, the front process puts the magnetic ring inductor into the test transfer fixture bar 503 of the test packaging machine 5, and then the products are driven by the test transfer mechanism 501 to pass through the CCD glue quantity detection mechanism 502 one by one to detect whether the glue quantity is qualified, and then the swing arm test mechanism 504 clamps the magnetic ring inductor, and the electrical performance test mechanism 511 respectively tests whether the withstand voltage and inductance are qualified. Qualified products will be placed on the transfer table by the swing arm test mechanism 504, and then the magnetic ring inductor will be clamped by the swing plate conveying mechanism 507 and placed on top of the CCD solder detection mechanism 505 to detect the soldering effect. If the solder is qualified, the swing plate conveying mechanism 507 will place the magnetic ring on the material tray 510 of the finished product material tray loading mechanism 509. After 20 material boxes are filled with products, the finished product material tray unloading mechanism 506 pushes out the finished product, completing the production process of the entire production line.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic magnetic ring inductor production equipment, comprising a ten-axis magnetic ring winding machine (1), a ten-head wire dividing machine (2), a ten-head magnetic ring upper base binding machine (3), a post-processing machine (4) and a testing and packaging machine (5), characterized in that: The ten-head wire splitting machine (2) is arranged between the ten-axis magnetic ring winding machine (1) and the ten-head magnetic ring upper base foot binding machine (3); one end of the ten-head magnetic ring upper base foot binding machine (3) is connected to the end of a subsequent machine (4); the end of the subsequent machine (4) is fixedly connected to a testing and packaging machine (5); the ten-axis magnetic ring winding machine (1), the ten-head wire splitting machine (2), the ten-head magnetic ring upper base foot binding machine (3), the subsequent machine (4) and the testing and packaging machine (5) are assembled to form a fully automatic magnetic ring inductor production mechanism; a production table (6) is arranged at the bottom of the fully automatic magnetic ring inductor production mechanism.

2. The fully automatic magnetic ring inductor production equipment according to claim 1 is characterized in that: The ten-axis magnetic ring winding machine (1) comprises a magnetic ring feeding and loading mechanism (101) and a magnetic ring rotating mechanism (106), wherein the magnetic ring feeding and loading mechanism (101) is arranged at one end of the upper surface of a production table (6), a feeding module (103) is arranged on one side of the magnetic ring feeding and loading mechanism (101), and the feeding module (103) is arranged on the upper surface of the production table (6), and a magnetic ring machine vibration disk (102) is arranged on the other side of the magnetic ring feeding and loading mechanism (101), and the magnetic ring machine vibration disk (102) is fixedly installed on the upper surface of the production table (6), and the magnetic ring rotating mechanism (106) is arranged on The upper surface of the production table (6) is provided with a magnetic ring rotating mechanism (106) close to the magnetic ring feeding and loading mechanism (101); a wire feeding and cutting mechanism (104) is provided at one end of one side of the magnetic ring rotating mechanism (106); a magnetic ring winding mechanism (105) is provided at one side of the magnetic ring rotating mechanism (106); the magnetic ring winding mechanism (105) is provided on the upper surface of the production table (6); a plurality of storage slots are provided at one side of the production table (6); a magnetic ring wire pulling mechanism (107) is provided inside one of the storage slots; the magnetic ring wire pulling mechanism (107) is arranged in a transmission manner with the magnetic ring winding mechanism (105).

3. The fully automatic magnetic ring inductor production equipment according to claim 2 is characterized in that: The ten-head wire splitting machine (2) comprises a material loading and feeding mechanism (201), a material clamping and flipping mechanism (202) and a wire management mechanism (203); the material clamping and flipping mechanism (202) is arranged corresponding to the material loading and feeding mechanism (201); the material loading and feeding mechanism (201) is arranged at one end of one side of the upper surface of the production table (6); the wire management mechanism (203) is arranged at one side of the material clamping and flipping mechanism (202); a variable distance transport mechanism (204) is arranged at one end of the wire management mechanism (203); and a magnetic ring transfer mechanism (205) is connected to one end of the variable distance transport mechanism (204).

4. The fully automatic magnetic ring inductor production equipment according to claim 3 is characterized in that: The ten-head magnetic ring upper base foot binding machine (3) comprises a material discharging and conveying mechanism (314), a fixture clamping mechanism (308), a fixture group (307) and a magnetic ring conveying mechanism (301), wherein the magnetic ring conveying mechanism (301) is arranged on the upper surface of the production table (6), and a processing cavity is formed at the bottom of the magnetic ring conveying mechanism (301), the fixture group (307) and the fixture switch mechanism are both correspondingly arranged inside the processing cavity, and the fixture group (307) and the fixture switch mechanism are transmission-connected, and the magnetic ring conveying mechanism (301) is arranged on the upper surface of the production table (6), and a processing cavity is formed at the bottom of the magnetic ring conveying mechanism (301), and the fixture group (307) and the fixture switch mechanism are correspondingly arranged inside the processing cavity, and the fixture group (307) and the fixture switch mechanism are transmission-connected, and the magnetic ring conveying mechanism (301) is arranged on the upper surface of the production table (6), and a processing cavity is formed at the bottom of the magnetic ring conveying mechanism (301), and the magnetic ring conveying mechanism (301) is transmission-connected to the upper surface of the production table (6). The ring transport mechanism (301) is arranged correspondingly to the magnetic ring transfer mechanism (205); a side transmission mechanism (309) is arranged correspondingly at the bottom of the magnetic ring transport mechanism (301); a base feeding mechanism (302) is arranged at one side of the magnetic ring transport mechanism (301); the base feeding mechanism (302) is arranged correspondingly to the fixture group (307); an elevated transport mechanism (303) is arranged outside the base feeding mechanism (302); and a foot-wrapping and hooking mechanism is arranged inside the processing chamber. (304), one end of the foot-binding thread hooking mechanism (304) is transmission-connected to a magnetic ring foot-binding mechanism (310), one end of the magnetic ring foot-binding mechanism (310) is provided with a foot-binding limiting mechanism (311), the foot-binding limiting mechanism (311) is arranged corresponding to the middle of the fixture group (307), one side of the side transmission mechanism (309) is provided with a thread cutting and pressing mechanism (305), one end of the thread cutting and pressing mechanism (305) is provided with a thread cutting mechanism (312), the side transmission mechanism A rotating wire twisting mechanism (306) is provided at one end of one side (309), and a wire twisting limiting mechanism (313) is provided at one end outside the rotating wire twisting mechanism (306), the wire twisting limiting mechanism (313) is provided corresponding to the jig, the material discharging and conveying mechanism (314) is provided on the upper surface of the production table (6), and the material discharging and conveying mechanism (314) is provided close to the rotating wire twisting mechanism (306), and a material discharging and conveying mechanism (315) is provided at one end of the material discharging and conveying mechanism (314).

5. The fully automatic magnetic ring inductor production equipment according to claim 4 is characterized in that: The back-end machine (4) comprises a foot-binding transport group (401), a glue dispensing transport group (402) and a glue dispensing group (403); the foot-binding transport group (401) is arranged on the upper surface of the production table (6), and the foot-binding transport group (401) is arranged corresponding to the material discharging and turning mechanism (315); the glue dispensing transport group (402) is arranged at one end of the foot-binding transport group (401); the glue dispensing transport group (402) and the glue dispensing group (403) are arranged in a transmission manner; the glue dispensing group (403) is arranged at one end of the glue dispensing transport group (402); and a camera light source assembly group (403) is arranged on one side of the glue dispensing group (403). 04), a baking furnace group (405) is arranged on one side of the camera light source assembly group (404), a transfer group (406) is arranged on one end of the baking furnace group (405), a tin furnace group (407) is arranged on one end of the transfer group (406) away from the baking furnace group (405), the tin furnace group (407) is arranged on one side of the baking furnace group (405), a solder transport group (408) is arranged on one end of the tin furnace group (407), a cooling group (409) is arranged on one end of the solder transport group (408), and a material discharge upper and lower transport group (410) is arranged on one end of the cooling group (409).

6. The fully automatic magnetic ring inductor production equipment according to claim 5 is characterized in that: The test packaging machine (5) comprises a test transfer mechanism (501), a CCD glue quantity detection mechanism (502), a CCD solder detection mechanism (505) and an electrical performance testing mechanism (511); a test transfer fixture bar (503) is arranged on one side of the test transfer mechanism (501), and the test transfer fixture bar (503) moves horizontally on the surface of the processing table through the test transfer mechanism (501); the test transfer fixture bar (503) is arranged corresponding to the material discharge upper and lower transport group (410); the CCD glue quantity detection mechanism (502) and the CCD solder detection mechanism (505) are both arranged correspondingly on one side of the test transfer mechanism (501); and the CCD solder detection mechanism (505) is arranged correspondingly on one side of the test transfer mechanism (501). 05) is provided with a swing arm test mechanism (504) on one side, and one side of the swing arm test mechanism (504) is arranged corresponding to the electrical performance test mechanism (511); a finished material tray loading mechanism (509) is provided at the other end of the upper surface of the production table (6); a material tray (510) is provided on the upper surface of the finished material tray loading mechanism (509); a material tray supply mechanism (508) is provided at one end of the outer side of the finished material tray loading mechanism (509); a swing tray transport mechanism (507) is provided at one end of the material tray supply mechanism (508); a finished material tray discharging mechanism (506) is provided inside the other group of storage slots, and the finished material tray discharging mechanism (506) and the material tray (510) are arranged correspondingly.

Images