Raw material mixing mechanism for soy sauce koji making

By designing the raw material mixing mechanism for soy sauce koji, and using the design of multiple mixing and stirring leaves, the problem of the existing device reducing the mixing efficiency when mixing a variety of raw materials is solved, the production efficiency of soy sauce koji is improved, and the device is moved through the moving support part.

CN222586327UActive Publication Date: 2025-03-11YUNNAN SHUANGBO TUODIAN SOY SAUCE CO LTD
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Patent Information

Application Number
CN202420738771.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2025-03-11
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

When the existing soy sauce raw material turn-over stirring device mixes various raw materials, the mixing efficiency is reduced, which makes it take longer to achieve uniform mixing of raw materials, affecting production efficiency.

Method used

A raw material mixing mechanism for making soy sauce koji is designed, including a mixing part and a moving support part. The mixing part achieves multiple mixing through multiple hoppers, feeding crimps, mixing spirals, dispersing trays and stirring leaves to improve the stirring efficiency. The moving support section facilitates the movement of the device and meets the processing needs.

Benefits of technology

Through the design of multiple mixing and stirring leaves, the mixing effect and efficiency are improved, the time for mixing raw materials is shortened, and the production efficiency of soy sauce koji is indirectly improved. Meanwhile, moving the support portion makes the device easier to move and use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of soy sauce koji making, in particular to a raw material mixing mechanism for soy sauce koji making. A mixing screw, a dispersing disc and a plurality of first stirring blades are coaxially fixed on the first stirring shaft from top to bottom in sequence; second stirring shafts are rotationally mounted in the tank body and located on the two sides of the first stirring shaft, and a plurality of second stirring blades are coaxially connected to the second stirring shafts through keys; under the rotation of the feeding auger, the multiple raw materials are preliminarily mixed, the preliminarily mixed raw materials enter the vertical pipe, under the rotation of the mixing screw, the multiple raw materials are secondarily mixed, and the mixed raw materials fall on the dispersing disc and are thrown to the periphery, so that the mixed raw materials are scattered; after falling into the tank body, the raw materials are mixed again under the stirring of a plurality of first stirring blades and a plurality of second stirring blades; by means of the design, various raw materials can be continuously stirred and mixed, the stirring effect is improved, the stirring efficiency is improved, and the soy sauce koji making efficiency is indirectly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of soy sauce koji making, in particular to a raw material mixing mechanism for soy sauce koji making. Background Art

[0002] Soy sauce is a traditional condiment with good flavor. In the process of soy sauce processing, koji making is an indispensable part, which directly determines the taste and quality of soy sauce. The koji making process of soy sauce includes raw material cleaning, steaming, inoculation, etc. In the inoculation stage, the steamed soybeans and wheat need to be mixed in a certain proportion, and in this process, stirring equipment is needed to mix multiple raw materials.

[0003] The utility model patent with the authorization announcement number CN214635717U discloses a soy sauce raw material turning and stirring device, which includes a stirring tank, a stirring shaft and a turning shaft. The top of the stirring tank is provided with a cover plate, and a rotary drive device is provided on the cover plate. The stirring shaft is arranged at the bottom of the rotary drive device and extends downward into the stirring tank. The bottom of the stirring tank is provided with a hopper, and a discharge pipe extending downward is concentrically provided at the bottom of the hopper. The turning shaft is arranged at the bottom of the stirring shaft and extends downward into the discharge pipe. The turning shaft is provided with a spiral blade. The upper wheat and soybean meal are mixed by the stirring shaft, and the discharge pipe and the wheat and soybean meal above it are turned up by the spiral blade to avoid being stranded at the bottom and unable to participate in the mixing, thereby improving the mixing uniformity of wheat and soybean meal. When discharging, the stirring shaft drives the spiral blade to reverse, thereby avoiding the problem of wheat and soybean meal being blocked in the discharge pipe, and ensuring the smoothness of discharging.

[0004] Although the soy sauce raw material turning stirring device avoids the problem of wheat and soybean meal being blocked in the discharge pipe, its performance still needs to be improved in practical applications. Especially when mixing multiple raw materials, only relying on the stirring shaft and stirring blades for stirring, when there are more raw materials piled up in the device, its stirring efficiency is significantly reduced. This results in a longer time to achieve uniform mixing of the raw materials, affecting production efficiency. In view of this, we propose a raw material mixing mechanism for soy sauce koji making. Utility Model Content

[0005] In order to solve the above problems, the utility model provides a raw material mixing mechanism for making soy sauce koji.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0007] A raw material mixing mechanism for making soy sauce koji, comprising a mixing part;

[0008] The mixing part comprises a hollow tank body, a vertical tube is fixed at the top center of the tank body, two symmetrical horizontal tubes are fixed on the outer wall of the vertical tube, a plurality of hoppers are installed above the horizontal tubes, a feeding screw is rotatably installed in each of the horizontal tubes, a first motor for driving the feeding screw to rotate is installed at the end of the horizontal tube, a first stirring shaft is rotatably installed in the vertical tube, and a second motor for driving the first stirring shaft to rotate is installed at the top of the vertical tube;

[0009] A mixing screw, a dispersion disk and a plurality of first stirring blades are coaxially fixed on the first stirring shaft from top to bottom in sequence; a second stirring shaft is rotatably mounted on both sides of the first stirring shaft inside the tank body, and a plurality of second stirring blades are coaxially keyed on the second stirring shaft; the bottom end of the first stirring shaft and the bottom end of the second stirring shaft both pass through the bottom of the tank body, a connecting assembly is provided between the bottom end of the first stirring shaft and the bottom end of the second stirring shaft, and the two connecting assemblies are staggered; the connecting assembly includes two symmetrical pulleys, a belt is sleeved between the two pulleys, and the pulleys are coaxially keyed with the corresponding bottom ends of the first stirring shaft and the second stirring shaft;

[0010] A movable support portion is arranged on the outer side of the bottom of the tank body.

[0011] Furthermore, the mobile support part includes two symmetrical outer frames, and the tank body is fixedly connected to the upper outer frame by bolts; a connecting rod is fixedly connected between two adjacent outer frames by bolts, and universal wheels are installed at the four bottom corners of the lower outer frame.

[0012] Furthermore, the bottom of the tank body is fixedly connected to a bracket via bolts, and the bottom end of the first stirring shaft and the bottom end of the second stirring shaft are rotatably connected to the bracket via bearings.

[0013] Furthermore, a discharge pipe is installed at one side of the bottom of the tank body, and a valve is installed on the discharge pipe.

[0014] Furthermore, the cross-section of the outer frame is in a U-shape, and the outer frame is made of stainless steel.

[0015] Furthermore, the top of the tank body is fixedly connected to two support plates by bolts, and the transverse pipe passes through the support plates and is fixedly connected to the support plates by bolts.

[0016] Furthermore, the cross-section of the dispersion disk is dish-shaped, and the top surface of the dispersion disk is high in the middle and low around.

[0017] Furthermore, the plurality of first stirring blades are linearly distributed with equal spacing, and the plurality of second stirring blades are linearly distributed with equal spacing.

[0018] Compared with the prior art, the utility model has the following beneficial effects:

[0019] 1. Through the mixing section: multiple koji-making raw materials enter the horizontal pipe from multiple hoppers, and the multiple raw materials are preliminarily mixed under the rotation of the feeding auger. The preliminarily mixed raw materials enter the vertical pipe, and the multiple raw materials are secondary mixed under the rotation of the mixing spiral. The mixed raw materials fall on the dispersion disk and are thrown around, so that the mixed raw materials are scattered. After the raw materials fall into the tank body, they are mixed again under the stirring of multiple first stirring blades and second stirring blades; this design can continuously stir and mix multiple raw materials, improve the stirring effect, improve the stirring efficiency, and indirectly improve the efficiency of soy sauce koji making;

[0020] 2. The mobile support part is provided to facilitate the movement of the device, so that when mixing a variety of raw materials, the device can be conveniently moved to the koji making pool for discharge, thus meeting the processing needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 It is a cross-sectional view of the overall structure of the utility model;

[0023] Figure 3 It is a partial structural cross-sectional view of the utility model;

[0024] Figure 4 It is a partial structural schematic diagram of the utility model;

[0025] Figure 5 It is a structural schematic diagram of the movable support part in the utility model.

[0026] In the figure:

[0027] 1. Mixing section; 10. Tank body; 101. Bracket; 102. Discharge pipe; 11. Horizontal pipe; 111. Support plate; 12. Hopper; 13. Vertical pipe; 14. First motor; 15. Feeding auger; 16. Second motor; 17. First stirring shaft; 171. Mixing screw; 172. First stirring blade; 173. Dispersing disc; 18. Second stirring shaft; 181. Second stirring blade; 19. Connecting assembly; 191. Pulley; 192. Belt;

[0028] 2. Mobile support part; 20. Outer frame; 21. Connecting rod; 22. Universal wheel. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] This embodiment provides a technical solution:

[0031] See also Figure 1-Figure 5 A raw material mixing mechanism for making soy sauce koji comprises a mixing section 1. The mixing section 1 comprises a hollow tank body 10, a vertical tube 13 is fixed at the top center of the tank body 10, two symmetrical horizontal tubes 11 are fixed to the outer wall of the vertical tube 13, a plurality of hoppers 12 are installed above the horizontal tubes 11, a feeding screw 15 is rotatably installed in each of the horizontal tubes 11, a first motor 14 for driving the feeding screw 15 to rotate is installed at the end of the horizontal tube 11, a first stirring shaft 17 is rotatably installed in the vertical tube 13, and a second motor 16 for driving the first stirring shaft 17 to rotate is installed on the top of the vertical tube 13; a mixing spiral 171, a dispersion disk 173 and a plurality of first stirring blades 172 are coaxially fixed to the first stirring shaft 17 from top to bottom; the interior of the tank body 10 is located at the first stirring shaft 172; a mixing screw 171, a dispersion disk 173 and a plurality of first stirring blades 172 are coaxially fixed to the first stirring shaft 17 from top to bottom; the interior of the tank body 10 is located at the first stirring shaft 173 ... A second stirring shaft 18 is rotatably mounted on both sides of a stirring shaft 17, and a plurality of second stirring blades 181 are coaxially keyed on the second stirring shaft 18; the bottom end of the first stirring shaft 17 and the bottom end of the second stirring shaft 18 both pass through the bottom of the tank body 10, and a connecting assembly 19 is provided between the bottom end of the first stirring shaft 17 and the bottom end of the second stirring shaft 18, and the two connecting assemblies 19 are staggered; the connecting assembly 19 includes two symmetrical pulleys 191, a belt 192 is sleeved between the two pulleys 191, and the pulleys 191 are coaxially keyed with the corresponding bottom ends of the first stirring shaft 17 and the second stirring shaft 18; a movable support part 2 is provided on the outer side of the bottom of the tank body 10. The movable support part 2 includes two symmetrical outer frames 20, and the tank body 10 is fixedly connected to the upper outer frame 20 by bolts; a connecting rod 21 is fixedly connected between two adjacent outer frames 20 by bolts, and universal wheels 22 are installed at the four corners of the bottom of the lower outer frame 20.

[0032] In this embodiment, the bottom of the tank body 10 is fixedly connected with the bracket 101 by bolts, and the bottom end of the first stirring shaft 17 and the bottom end of the second stirring shaft 18 are rotatably connected to the bracket 101 through bearings. This design not only ensures the smooth rotation of the bottom end of the first stirring shaft 17 and the second stirring shaft 18, but also enhances the stability of the overall structure.

[0033] In this embodiment, a discharge pipe 102 is installed at one side of the bottom of the tank body 10, and a valve is installed on the discharge pipe 102. The design of the discharge pipe 102 and the valve makes it more convenient to discharge the raw materials.

[0034] In this embodiment, the cross-section of the outer frame 20 is in the shape of a square, and the outer frame 20 is made of stainless steel. Made of stainless steel, its strength and corrosion resistance are guaranteed, making the outer frame 20 more durable and ensuring the supporting effect of the tank body 10.

[0035] In this embodiment, two support plates 111 are fixedly connected to the top of the tank body 10 by bolts, and the cross tube 11 passes through the support plates 111 and is fixedly connected to the support plates 111 by bolts. The two support plates 111 provide stable support for the cross tube 11, ensuring the stability of the cross tube 11.

[0036] In this embodiment, the cross-section of the dispersion plate 173 is dish-shaped, and the top surface of the dispersion plate 173 is high in the middle and low around. This design is conducive to the raw materials falling on the dispersion plate 173 to be evenly dispersed around.

[0037] In this embodiment, the plurality of first stirring blades 172 are linearly distributed with equal spacing, and the plurality of second stirring blades 181 are linearly distributed with equal spacing. This design improves the stirring efficiency, so that a variety of raw materials can be mixed more quickly and uniformly.

[0038] It should be added that the mixing screw 171 in this embodiment is located in the vertical pipe 13, and the dispersion disk 173 and the first stirring blade 172 are both located in the tank body 10. This design facilitates the mixing screw 171 to perform secondary mixing of the raw materials in the vertical pipe 13, and facilitates the dispersion disk 173 and the first stirring blade 172 to perform re-mixing of the raw materials in the tank body 10.

[0039] It is worth noting that the first motor 14 and the second motor 16 involved in this embodiment are existing conventional technologies and will not be described in detail here.

[0040] When in use, the user first turns on the power of the first motor 14 and the second motor 16, and the first motor 14 and the second motor 16 start to work. The output shaft of the first motor 14 rotates to drive the feeding auger 15 to rotate, and the output shaft of the second motor 16 drives the first stirring shaft 17, the mixing screw 171, the dispersion plate 173 and the plurality of first stirring blades 172 to rotate synchronously. Driven by the pulley 191 and the belt 192, the second stirring shafts 18 and the second stirring blades 181 on both sides rotate synchronously. Then the user feeds a variety of raw materials through different hoppers 12. The raw materials enter the horizontal pipe 11, and with the rotation of the feeding auger 15, the raw materials are preliminarily mixed. At the same time, the raw materials enter the vertical pipe 13, and under the rotation of the mixing spiral 171, the raw materials are secondary mixed. At the same time, the mixed raw materials fall onto the dispersion plate 173 and are thrown around by the dispersion plate 173. The raw materials simultaneously fall on the bottom of the tank body 10, and under the rotation of the multiple first stirring blades 172 and the multiple second stirring blades 181, the raw materials can be stirred and mixed again. Finally, the user opens the valve and discharges the mixed raw materials through the discharge pipe 102.

[0041] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A raw material mixing mechanism for making soy sauce koji, comprising a mixing section (1), characterized in that: The mixing section (1) comprises a hollow tank body (10), a vertical tube (13) is fixed at the center of the top of the tank body (10), two symmetrical horizontal tubes (11) are fixed on the outer wall of the vertical tube (13), a plurality of hoppers (12) are installed above the horizontal tubes (11), a feeding auger (15) is rotatably installed in each of the horizontal tubes (11), a first motor (14) for driving the feeding auger (15) to rotate is installed at the end of the horizontal tube (11), a first stirring shaft (17) is rotatably installed in the vertical tube (13), and a second motor (16) for driving the first stirring shaft (17) to rotate is installed at the top of the vertical tube (13); A mixing screw (171), a dispersion disc (173) and a plurality of first stirring blades (172) are coaxially fixed on the first stirring shaft (17) in sequence from top to bottom; a second stirring shaft (18) is rotatably mounted on both sides of the first stirring shaft (17) inside the tank body (10), and a plurality of second stirring blades (181) are coaxially keyed on the second stirring shaft (18); the bottom end of the first stirring shaft (17) and the bottom end of the second stirring shaft (18) both pass through the bottom of the tank body (10), a connecting assembly (19) is provided between the bottom end of the first stirring shaft (17) and the bottom end of the second stirring shaft (18), and the two connecting assemblies (19) are staggered; the connecting assembly (19) comprises two symmetrical pulleys (191), a belt (192) is sleeved between the two pulleys (191), and the pulleys (191) are coaxially keyed with the corresponding bottom ends of the first stirring shaft (17) and the second stirring shaft (18); A movable support part (2) is provided on the outer side of the bottom of the tank body (10).

2. The raw material mixing mechanism for soy sauce koji making according to claim 1, characterized in that: The movable support part (2) comprises two symmetrical outer frames (20), and the tank body (10) is fixedly connected to the upper outer frame (20) by bolts; a connecting rod (21) is fixedly connected between two adjacent outer frames (20) by bolts, and universal wheels (22) are installed at the four corners of the bottom of the lower outer frame (20).

3. The raw material mixing mechanism for soy sauce koji making according to claim 1, characterized in that: The bottom of the tank body (10) is fixedly connected to a bracket (101) via bolts, and the bottom end of the first stirring shaft (17) and the bottom end of the second stirring shaft (18) are rotatably connected to the bracket (101) via bearings.

4. The raw material mixing mechanism for soy sauce koji making according to claim 1, characterized in that: A discharge pipe (102) is installed at one side of the bottom of the tank body (10), and a valve is installed on the discharge pipe (102).

5. The raw material mixing mechanism for soy sauce koji making according to claim 2, characterized in that: The cross-section of the outer frame (20) is in the shape of a square, and the outer frame (20) is a product made of stainless steel.

6. The raw material mixing mechanism for soy sauce koji making according to claim 1, characterized in that: The top of the tank body (10) is fixedly connected to two support plates (111) by means of bolts, and the transverse pipe (11) passes through the support plates (111) and is fixedly connected to the support plates (111) by means of bolts.

7. The raw material mixing mechanism for soy sauce koji making according to claim 1, characterized in that: The cross-sectional shape of the dispersion plate (173) is dish-shaped, and the top surface of the dispersion plate (173) is high in the middle and low around.

8. The raw material mixing mechanism for soy sauce koji making according to claim 1, characterized in that: The plurality of first stirring blades (172) are linearly distributed at equal intervals, and the plurality of second stirring blades (181) are linearly distributed at equal intervals.