Battery piece adjusting device for solar battery piece sorting machine

By designing a cell adjustment device for solar cell sorting machines, automatic alignment and sorting of cells is achieved using conveying and moving mechanisms, the problem of large space occupied by robots in the prior art is solved, and production efficiency and product quality are improved.

CN222587375UActive Publication Date: 2025-03-11WUHAN YAOHUA LASER TECH CO LTD
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Patent Information

Application Number
CN202421079095.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-03-11
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

During the assembly of solar cell cells, due to operational errors or accidents, the battery cells may be broken, reversed electrodes, uneven spacing, and surface scratches. The existing sorting machines mainly rely on robots and occupy a large space.

Method used

A battery cell adjustment device for solar cell sorting machine is designed, including a conveying mechanism and a moving mechanism. The battery cell is conveyed by a speed reduction motor drives the belt, and the moving block and push components are used to realize the lateral movement and automatic alignment of the battery cell, reducing the use space of the robot.

Benefits of technology

It realizes automatic alignment and effective sorting of battery cells, reduces the space occupied by the robot, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of solar cell production, and discloses a cell adjusting device for a solar cell sorting machine, which comprises a conveying mechanism, a moving mechanism is arranged at the middle lower part of the conveying mechanism, a bracket is arranged at the lower part of the conveying mechanism, and the lower part of the bracket is arranged at the upper part of a base. A plurality of hydraulic rods are arranged on the left side and the right side of the base, a bearing box is arranged on the upper portions of the hydraulic rods, and a plurality of guide plates are arranged on the front side and the rear side of the conveying mechanism. According to the battery piece adjusting device for the solar battery piece sorting machine, a second gear motor is driven to enable a moving block to move to the position below a battery piece, a small electric push rod drives a pushing assembly to move upwards, then a servo motor is driven to enable a second belt wheel to drive a second belt to rotate, and therefore the battery piece is driven to move transversely; and the moving mechanism is hidden in the middle of the conveying mechanism, so that the occupied space of the moving mechanism is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of solar cell production, in particular to a solar cell adjusting device for a solar cell sorting machine. Background Art

[0002] Solar cells are a kind of precise energy-saving components. During the assembly process, due to operational errors or unexpected situations, product defects may occur, such as cell breakage, reverse electrode connection, uneven spacing, surface scratches, etc. On the automated testing equipment, the products are screened by sorting machines after testing. In the existing technology, most of the sorting is done by a robot. Although the operation is relatively stable, the robot arm will take up a large space. Utility Model Content

[0003] The main purpose of the utility model is to provide a solar cell adjusting device for a solar cell sorting machine, which can effectively solve the problems in the background technology.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] A cell adjustment device for a solar cell sorting machine comprises a conveying mechanism, a moving mechanism is arranged at the middle and lower part of the conveying mechanism, a bracket is arranged at the lower part of the conveying mechanism, the lower part of the bracket is arranged at the upper part of a base, a plurality of hydraulic rods are arranged at the left and right sides of the base, a bearing box is arranged at the upper part of the hydraulic rod, and a plurality of guide plates are arranged at the front and rear sides of the conveying mechanism;

[0006] The conveying mechanism includes a supporting shell, two shafts, four pulleys, two belts and a reduction motor. The left and right ends of the shaft are rotatably connected to the front and rear sides of the supporting shell. The middle part of the pulley is fixedly connected to the left and right ends of the shaft. The inner ends of the belt are meshed and connected to the outer periphery of the two pulleys. The reduction motor is installed on one side of the supporting shell. The output end of the reduction motor passes through the wall of the supporting shell and is fixedly connected to one end of the shaft.

[0007] Preferably, an outer corner of the carrying box is inclined downward.

[0008] Preferably, the guide plates and the carrying boxes correspond one to one.

[0009] Preferably, the moving mechanism includes a limit rod, a threaded rod, a moving block, a small electric push rod, a pushing assembly and a reduction motor 2. The lower part of the pushing assembly is installed on the upper part of the moving block through a small electric push rod. One side of the moving block is slidably connected to the outer periphery of the limit rod, and the other side of the moving block is threadedly connected to the outer periphery of the threaded rod. The front and rear ends of the limit rod are fixedly connected to one side of the support shell, and the front and rear ends of the threaded rod are rotatably connected to the other side of the support shell. The reduction motor 2 is installed at one end of the support shell, and the output end of the reduction motor 2 passes through the wall shell of the support shell and is fixedly connected to one end of the threaded rod.

[0010] Preferably, the pushing assembly includes a second belt, two second pulleys, a U-shaped frame and a servo motor, the front and rear ends of the second pulley are rotatably connected to the left and right sides of the U-shaped frame, the inner ends of the second belt are meshed and connected to the outer periphery of the second pulley, the servo motor is installed on one side of the U-shaped frame, and the output end of the servo motor passes through the U-shaped frame and is fixedly connected to one end of one of the second pulleys.

[0011] Preferably, the upper portion of the first belt is higher than the upper portion of the supporting shell, and the upper portion of the second belt is higher than the upper portion of the U-shaped frame.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] 1. Drive the second reduction motor to move the moving block forward and backward, and then the moving block drives the pushing assembly to move forward and backward through the small electric push rod. When the moving block is under the corresponding battery cell, the pushing assembly is driven upward by the small electric push rod, and then the servo motor is driven to make the second pulley drive the second belt to rotate, thereby driving the battery cell to move horizontally, so that the battery cell slides down along the guide plate and enters the inside of the carrying box. Since the carrying box is tilted, the battery cell will automatically align after entering the carrying box, hiding the moving mechanism in the middle of the conveying mechanism to reduce the space it occupies. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of a solar cell adjusting device for a solar cell sorting machine of the utility model;

[0015] Figure 2 This is a schematic diagram of the structure of a conveying mechanism of a solar cell adjusting device for a solar cell sorting machine according to the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of a moving mechanism of a solar cell adjusting device for a solar cell sorting machine according to the utility model;

[0017] Figure 4 The utility model is a schematic diagram of the structure of a pushing component of a solar cell adjusting device for a solar cell sorting machine.

[0018] In the figure: 1. base; 2. bracket; 3. conveying mechanism; 301. supporting shell; 302. shaft; 303. pulley 1; 304. belt 1; 305. reduction motor 1; 4. moving mechanism; 401. limit rod; 402. threaded rod; 403. moving block; 404. small electric push rod; 405. pushing assembly; 4051. belt 2; 4052. pulley 2; 4053. U-shaped frame; 4054. servo motor; 406. reduction motor 2; 5. guide plate; 6. hydraulic rod; 7. carrying box. DETAILED DESCRIPTION

[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0020] like Figure 1-4 As shown, a cell adjustment device for a solar cell sorting machine includes a conveying mechanism 3, a moving mechanism 4 is arranged in the lower part of the conveying mechanism 3, a bracket 2 is arranged in the lower part of the conveying mechanism 3, the lower part of the bracket 2 is arranged on the upper part of the base 1, a plurality of hydraulic rods 6 are arranged on the left and right sides of the base 1, a carrying box 7 is arranged on the upper part of the hydraulic rods 6, and a plurality of guide plates 5 are arranged on the front and rear sides of the conveying mechanism 3.

[0021] In this embodiment, the conveying mechanism 3 includes a supporting shell 301, two shafts 302, four pulleys 303, two belts 304 and a reduction motor 305. The left and right ends of the shaft 302 are rotatably connected to the front and rear sides of the supporting shell 301. The middle part of the pulley 303 is fixedly connected to the left and right ends of the shaft 302. The inner ends of the belt 304 are meshed and connected to the outer periphery of the two pulleys 303. The reduction motor 305 is installed on one side of the supporting shell 301. The output end of the reduction motor 305 passes through the wall shell of the supporting shell 301 and is fixedly connected to one end of the shaft 302. One corner of the outer side of the carrying box 7 is tilted downward, and the guide plate 5 and the carrying box 7 correspond one to one.

[0022] Specifically, the reduction motor 305 is driven to rotate the shaft 302 connected thereto, thereby rotating the pulleys 303 at the left and right ends of the shaft 302, and then driving the two belts 304 to rotate through the other two pulleys 303, thereby transporting the battery cells through the belts 304.

[0023] In this embodiment, the moving mechanism 4 includes a limiting rod 401, a threaded rod 402, a moving block 403, a small electric push rod 404, a pushing assembly 405 and a second reduction motor 406. The lower part of the pushing assembly 405 is installed on the upper part of the moving block 403 through the small electric push rod 404. One side of the moving block 403 is slidably connected to the outer periphery of the limiting rod 401, and the other side of the moving block 403 is threadedly connected to the outer periphery of the threaded rod 402. The front and rear ends of the limiting rod 401 are fixedly connected to one side of the support shell 301, and the front and rear ends of the threaded rod 402 are rotatably connected to the other side of the support shell 301. The second reduction motor 406 is installed at one end of the support shell 301, and the output end of the second reduction motor 406 passes through the support The supporting shell 301 is a wall shell and is fixedly connected to one end of the threaded rod 402. The pushing assembly 405 includes a belt 2 4051, two pulleys 2 4052, a U-shaped frame 4053 and a servo motor 4054. The front and rear ends of the pulley 2 4052 are rotatably connected to the left and right sides of the U-shaped frame 4053. The inner ends of the belt 2 4051 are meshed and connected to the outer periphery of the pulley 2 4052. The servo motor 4054 is installed on one side of the U-shaped frame 4053. The output end of the servo motor 4054 passes through the U-shaped frame 4053 and is fixedly connected to one end of one of the pulleys 2 4052. The upper part of the belt 1 304 is higher than the upper part of the supporting shell 301, and the upper part of the belt 2 4051 is higher than the upper part of the U-shaped frame 4053.

[0024] Specifically, the moving block 403 is restricted by the limit rod 401, and the reduction motor 2 406 is driven to make the threaded rod 402 rotate while driving the moving block 403 to move forward and backward, and then the moving block 403 drives the pushing assembly 405 to move forward and backward through the small electric push rod 404. When the moving block 403 is below the corresponding battery cell, the pushing assembly 405 is driven to move upward through the small electric push rod 404, and then the servo motor 4054 is driven to make the pulley 2 4052 drive the belt 2 4051 to rotate, thereby driving the battery cell to move horizontally, so that the battery cell slides down along the guide plate 5 and enters the interior of the carrying box 7. Since the carrying box 7 is tilted, the battery cell will automatically align after entering the carrying box 7, and the moving mechanism 4 is hidden in the middle of the conveying mechanism 3 to reduce the space it occupies.

[0025] Working principle:

[0026] The reduction motor 1 305 is driven to rotate the shaft 302 connected thereto, thereby rotating the pulleys 1 303 at the left and right ends of the shaft 302, and then the two belts 1 304 are driven to rotate through the other two pulleys 1 303, so that the battery cells are transported through the belts 1 304, and the moving block 403 is restricted by the limit rod 401, and the reduction motor 2 406 is driven to rotate the threaded rod 402 while driving the moving block 403 to move forward and backward, so that the moving block 403 is driven by the small electric push rod 404. The dynamic pushing assembly 405 moves forward and backward. When the moving block 403 is under the corresponding battery cell, the pushing assembly 405 is driven to move up by the small electric push rod 404, and then the servo motor 4054 is driven to make the pulley 2 4052 drive the belt 2 4051 to rotate, thereby driving the battery cell to move horizontally, so that the battery cell slides down along the guide plate 5 and enters the interior of the carrying box 7. Since the carrying box 7 is set at an angle, the battery cell will automatically align after entering the carrying box 7, hiding the moving mechanism 4 in the middle of the conveying mechanism 3 to reduce the space it occupies.

[0027] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A cell adjustment device for a solar cell sorting machine, comprising a conveying mechanism (3), characterized in that: A moving mechanism (4) is arranged at the lower part of the conveying mechanism (3); a bracket (2) is arranged at the lower part of the conveying mechanism (3); the lower part of the bracket (2) is arranged at the upper part of the base (1); a plurality of hydraulic rods (6) are arranged on the left and right sides of the base (1); a bearing box (7) is arranged on the upper part of the hydraulic rods (6); and a plurality of material guide plates (5) are arranged at the front and rear sides of the conveying mechanism (3); The conveying mechanism (3) comprises a supporting shell (301), two shafts (302), four pulleys (303), two belts (304) and a reduction motor (305); the left and right ends of the shaft (302) are rotatably connected to the front and rear sides of the supporting shell (301); the middle part of the pulley (303) is fixedly connected to the left and right ends of the shaft (302); the inner ends of the belt (304) are meshedly connected to the outer peripheries of the two pulleys (303); the reduction motor (305) is installed on one side of the supporting shell (301); and the output end of the reduction motor (305) passes through the wall shell of the supporting shell (301) and is fixedly connected to one end of the shaft (302).

2. The solar cell adjusting device for a solar cell sorting machine according to claim 1, characterized in that: An outer corner of the carrying box (7) is inclined downward.

3. The solar cell adjusting device for a solar cell sorting machine according to claim 1, characterized in that: The material guide plates (5) and the carrying boxes (7) correspond one to one.

4. The solar cell adjusting device for a solar cell sorting machine according to claim 1, characterized in that: The moving mechanism (4) comprises a limit rod (401), a threaded rod (402), a moving block (403), a small electric push rod (404), a pushing assembly (405) and a second reduction motor (406); the lower part of the pushing assembly (405) is mounted on the upper part of the moving block (403) through the small electric push rod (404); one side of the moving block (403) is slidably connected to the outer periphery of the limit rod (401); the other side of the moving block (403) is threadedly connected to the outer periphery of the threaded rod (402); the front and rear ends of the limit rod (401) are fixedly connected to one side of the support shell (301); the front and rear ends of the threaded rod (402) are rotatably connected to the other side of the support shell (301); the second reduction motor (406) is mounted on one end of the support shell (301); and the output end of the second reduction motor (406) passes through the wall shell of the support shell (301) and is fixedly connected to one end of the threaded rod (402).

5. The solar cell adjusting device for a solar cell sorting machine according to claim 4, characterized in that: The pushing assembly (405) comprises a second belt (4051), two second pulleys (4052), a U-shaped frame (4053) and a servo motor (4054); the front and rear ends of the second pulley (4052) are rotatably connected to the left and right sides of the U-shaped frame (4053); the inner two ends of the second belt (4051) are meshedly connected to the outer periphery of the second pulley (4052); the servo motor (4054) is installed on one side of the U-shaped frame (4053); the output end of the servo motor (4054) passes through the U-shaped frame (4053) and is fixedly connected to one end of one of the second pulleys (4052).

6. The solar cell adjusting device for a solar cell sorting machine according to claim 5, characterized in that: The upper portion of the belt 1 (304) is higher than the upper portion of the support shell (301), and the upper portion of the belt 2 (4051) is higher than the upper portion of the U-shaped frame (4053).