Compact automatic assembling and detecting equipment

Abstract

The utility model discloses a compact automatic assembling and detecting device. Comprising an automatic feeding device, an automatic assembling device, an automatic detecting device, a feeding robot for clamping parts from the automatic feeding device to the automatic assembling device, and a product transferring robot for transferring products assembled by the automatic assembling device to the automatic detecting device, the automatic assembling device comprises an assembling table, an assembling rotary disc arranged on the assembling table, a direct driving motor for driving the assembling rotary disc to rotate, a positioning carrier arranged on the assembling rotary disc, an automatic oil coating mechanism, an automatic overturning mechanism, a spring detection mechanism, a multifunctional overturning clamping jaw and a movable pressing mechanism, wherein the automatic oil coating mechanism, the automatic overturning mechanism, the spring detection mechanism, the multifunctional overturning clamping jaw and the movable pressing mechanism are arranged on the periphery of the assembling rotary disc. The floor area of an automatic assembly production line can be reduced; a direct driving motor is used as a transmission mode, the carrier moves accurately, and belt abrasion is avoided; the station number of the production line can be freely adjusted and can be set according to actual needs.

Description

Technical Field

[0001] The utility model relates to the technical field of automatic assembly production lines, and more specifically to a compact automatic assembly and detection device. Background Art

[0002] In the existing automatic assembly production lines, the automatic assembly production lines are large in size and occupy a large area. Most of them use synchronous belts as the carrier transmission method. The synchronous belts are prone to wear after long-term operation. In addition, the synchronous belt transmission method has poor carrier positioning accuracy and requires the design of a secondary positioning mechanism for auxiliary positioning. The number of workstations in the automatic assembly production line is fixed. For different products, the number of workstations may be insufficient or redundant, resulting in waste of workstations. Summary of the invention

[0003] The utility model overcomes the shortcomings of the prior art and provides a compact automatic assembly and testing device, which can reduce the floor space occupied by the automatic assembly production line; a direct drive motor is used as the transmission method, the carrier movement is precise and there is no belt wear; the number of production line workstations can be freely adjusted and the number of workstations can be set according to actual needs.

[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0005] A compact automatic assembly and testing equipment comprises an automatic feeding device, an automatic assembly device, an automatic testing device, a feeding robot for clamping parts from the automatic feeding device to the automatic assembly, and a product transfer robot for transferring products assembled by the automatic assembly device to the automatic testing device. The automatic assembly device comprises an assembly table, an assembly turntable arranged on the assembly table, a direct drive motor for driving the assembly turntable to rotate, a positioning carrier arranged on the assembly turntable, and an automatic oiling mechanism, an automatic flipping mechanism, a spring testing mechanism, a multifunctional flipping clamp and a mobile pressing mechanism arranged on the periphery of the assembly turntable. The automatic testing device comprises a testing table, a testing turntable arranged on the testing table, a direct drive motor for driving the testing turntable to rotate, a testing positioning mechanism arranged on the testing turntable, and a single-station power-on mechanism, a knob testing mechanism, a first lever testing mechanism, a second lever testing mechanism, a backlight testing mechanism, a product flipping mechanism and a laser engraving mechanism arranged on the periphery of the testing turntable.

[0006] Preferably, the automatic feeding device includes a first feeding mechanism and a second feeding mechanism, the first feeding mechanism is used for feeding part one, and the second feeding mechanism is used for feeding part two.

[0007] Preferably, the loading robot includes a loading jaw, and the loading jaw includes a first jaw and a second jaw, the first jaw is used to clamp part one, and the second jaw is used to clamp part two.

[0008] Preferably, the automatic oiling mechanism, the automatic turning mechanism, the spring detection mechanism, the multifunctional turning clamp and the mobile pressing mechanism are sequentially arranged on the assembly table in a clockwise direction.

[0009] Preferably, a single-station power-on mechanism, a knob detection mechanism, a lever detection mechanism 1, a lever detection mechanism 2, a backlight detection mechanism, a product flipping mechanism and a laser engraving mechanism are arranged on the detection table.

[0010] Preferably, the product transfer robot is arranged between the assembly station and the inspection station.

[0011] Beneficial effects of the utility model:

[0012] The utility model reduces the floor space occupied by the automatic assembly production line; uses a direct drive motor as a transmission method, the carrier movement is precise and there is no belt wear; the number of production line workstations can be freely adjusted and set according to actual needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 The structure of the specific embodiment of the utility model is shown in FIG. Figure 1 ;

[0014] Figure 2 The structure of the specific embodiment of the utility model is shown in FIG. Figure 2 ;

[0015] Figure 3 It is a structural schematic diagram of an automatic assembly device according to a specific embodiment of the utility model;

[0016] Figure 4 It is a structural schematic diagram of an automatic detection device according to a specific embodiment of the utility model;

[0017] Figure 5 It is a structural schematic diagram of the feeding clamping jaws according to a specific embodiment of the utility model;

[0018] Figure 6 It is a structural schematic diagram of a positioning carrier according to a specific embodiment of the utility model;

[0019] Figure 7 This is a structural schematic diagram of the automatic oiling mechanism of a specific embodiment of the utility model;

[0020] Figure 8 It is a structural schematic diagram of the automatic flipping mechanism of a specific embodiment of the utility model;

[0021] Fig. 9 It is a structural schematic diagram reflecting the spring detection mechanism of a specific embodiment of the utility model;

[0022] Fig.10 This is a schematic diagram of the structure of the multifunctional flip clamp according to a specific embodiment of the utility model;

[0023] Fig.11 It is a structural schematic diagram reflecting the mobile pressing mechanism of a specific embodiment of the utility model;

[0024] Fig.12 It is a structural schematic diagram reflecting the detection and positioning mechanism of a specific embodiment of the utility model;

[0025] Fig.13 It is a structural schematic diagram reflecting a single-station power-on mechanism in a specific embodiment of the utility model;

[0026] Fig.14 This is a structural schematic diagram of a knob detection mechanism according to a specific embodiment of the utility model;

[0027] Fig.15 It is a structural schematic diagram of a lever detection mechanism 1 according to a specific embodiment of the utility model;

[0028] Fig.16 This is a structural schematic diagram of the lever detection mechanism 2 according to a specific embodiment of the utility model;

[0029] Fig.17 It is a structural schematic diagram reflecting the backlight detection mechanism of a specific embodiment of the utility model;

[0030] Fig.18 This is a structural schematic diagram of a product flipping mechanism according to a specific embodiment of the utility model;

[0031] Fig.19 It is a structural schematic diagram reflecting the laser engraving mechanism of a specific embodiment of the utility model.

[0032] In the figure: a, part one; b, part two; 1. automatic feeding device; 2. automatic assembly device; 3. automatic detection device; 4. feeding robot; 5. product transfer robot; 6. assembly table; 7. assembly turntable; 8. positioning carrier; 9. automatic oiling mechanism; 10. automatic flipping mechanism; 11. spring detection mechanism; 12. multi-function flipping jaw; 13. mobile pressing mechanism; 14. detection table; 15. detection turntable; 16. detection and positioning mechanism; 17. single-station power-on mechanism; 18. knob detection mechanism; 19. lever detection mechanism one; 20. lever detection mechanism two; 21. backlight detection mechanism; 22. product flipping mechanism; 23. laser carving mechanism; 24. first feeding mechanism; 25. second feeding mechanism; 26. feeding jaw; 27. first jaw; 28. second jaw. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0034] like Figure 1-19 As shown, a compact automatic assembly and testing equipment comprises an automatic feeding device 1, an automatic assembly device 2, an automatic testing device 3, a feeding robot 4 for clamping parts from the automatic feeding device 1 to the automatic assembly, and a product transfer robot 5 for transferring the products assembled by the automatic assembly device 2 to the automatic testing device 3. The automatic assembly device 2 comprises an assembly table 6, an assembly turntable 7 arranged on the assembly table 6, a direct drive motor for driving the assembly turntable 7 to rotate, a positioning carrier 8 arranged on the assembly turntable 7, an automatic oiling mechanism 9 arranged on the periphery of the assembly turntable 7, an automatic flipping mechanism 10, a spring testing mechanism 11, a multifunctional flipping clamp 12 and a moving pressing mechanism 13. The automatic testing device 3 comprises a testing table 14, a testing turntable 15 arranged on the testing table 14, a direct drive motor for driving the testing turntable 15 to rotate, a testing positioning mechanism 16 arranged on the testing turntable 15, a single-station power-on mechanism 17 arranged on the periphery of the testing turntable 15, a knob testing mechanism 18, and a lever testing mechanism The automatic feeding device 1 includes a first feeding mechanism 24 and a second feeding mechanism 25, the first feeding mechanism 24 is used to feed the part a, and the second feeding mechanism 25 is used to feed the part b; the feeding robot 4 includes a feeding jaw 26, and the feeding jaw 26 includes a first jaw 27 and a second jaw 28, the first jaw 27 is used to clamp the part a, and the second jaw 28 is used to Clamp part 2b; automatic oiling mechanism 9, automatic flipping mechanism 10, spring detection mechanism 11, multifunctional flipping claw 12 and mobile pressing mechanism 13 are arranged in sequence on the assembly table 6 in a clockwise direction; single-station power-on mechanism 17, knob detection mechanism 18, lever detection mechanism 19, lever detection mechanism 20, backlight detection mechanism 21, product flipping mechanism 22 and laser engraving mechanism 23 are arranged on the detection table 14; the product transfer robot 5 is arranged between the assembly table 6 and the detection table 14.

[0035] By adopting the above technical scheme, in the utility model, the specific working process is: first, the loading robot 4 grabs part 1 a and part 2 b onto the positioning carrier 8 of the automatic assembly device 2 respectively, wherein the loading robot 4 includes a loading clamp 26, the first clamp 27 of the loading clamp 26 is used to grab part 1 a, and the second clamp 28 of the loading clamp 26 is used to grab part 2 b. After the positioning carrier 8 positions part 1a and part 2b, the assembly turntable 7 is driven to rotate by a direct drive motor (not shown in the figure), and the positioning carrier 8 is rotated and sent to the automatic oiling mechanism 9, and the automatic oiling mechanism 9 performs an oiling operation on part 1a; after the oiling is completed, the positioning carrier 8 is rotated and sent to the automatic flipping mechanism 10, and the automatic flipping mechanism 10 flips part 1a and then places it on the positioning carrier 8; after part 1a is flipped, the positioning carrier 8 is rotated and sent to the spring detection mechanism 11, and the spring detection mechanism 11 detects whether part 2b is missing a spring; after part 2b is qualified in the inspection, the positioning carrier 8 is rotated and sent to the multifunctional flipping clamp 12, and the multifunctional flipping clamp 12 grabs part 1a, flips it, and then places it on part 2b, and then the product is pressed by the mobile pressing mechanism 13; after the product is pressed, the positioning carrier 8 is rotated and sent to the unloading station and is grabbed by the product transfer robot 5 to the automatic detection device 3.

[0036] In the automatic inspection device 3, the transfer robot grabs the product onto the inspection and positioning mechanism 16, drives the inspection turntable 15 to rotate by directly driving the motor, rotates the inspection and positioning mechanism 16 to the knob inspection mechanism 18, and at the same time, the single-station power-on mechanism 17 extends to power on the inspection and positioning mechanism 16. After power-on, the knob inspection mechanism 18 detects the force value of the product knob gear position; after the inspection is qualified, the inspection and positioning mechanism 16 is rotated and sent to the lever inspection mechanism 19, and the lever inspection mechanism 19 detects the front and rear force value of the product knob lever; after the inspection is qualified, the inspection and positioning mechanism 16 is rotated and sent to the lever inspection mechanism 19. The product is sent to the lever detection mechanism 20, which detects the left and right force values ​​of the product knob lever; after the detection is qualified, the detection and positioning mechanism 16 is rotated and sent to the backlight detection mechanism 21 for product backlight detection; after the backlight detection is qualified, the detection and positioning mechanism 16 is rotated and sent to the product flipping mechanism 22, the product flipping mechanism 22 flips the product and the laser engraving mechanism 23 laser engraves the product information on the bottom of the product; after the laser engraving is completed, the detection and positioning mechanism 16 is rotated and sent to the unloading station and the product transfer robot 5 grabs the unloading, thus completing the assembly and detection of the entire product.

[0037] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A compact automatic assembly and testing equipment, characterized in that: The invention comprises an automatic feeding device (1), an automatic assembly device (2), an automatic detection device (3), a feeding robot (4) for clamping parts from the automatic feeding device (1) to the automatic assembly, and a product transfer robot (5) for transferring products assembled by the automatic assembly device (2) to the automatic detection device (3); the automatic assembly device (2) comprises an assembly table (6), an assembly turntable (7) arranged on the assembly table (6), a direct drive motor for driving the assembly turntable (7) to rotate, a positioning carrier (8) arranged on the assembly turntable (7), an automatic oiling mechanism (9) arranged on the outer periphery of the assembly turntable (7), and an automatic flipping mechanism (1). 0), a spring detection mechanism (11), a multifunctional flipping clamp (12) and a mobile pressing mechanism (13), the automatic detection device (3) comprising a detection platform (14), a detection turntable (15) arranged on the detection platform (14), a direct drive motor for driving the detection turntable (15) to rotate, a detection positioning mechanism (16) arranged on the detection turntable (15), and a single-station power-on mechanism (17) arranged on the periphery of the detection turntable (15), a knob detection mechanism (18), a lever detection mechanism 1 (19), a lever detection mechanism 2 (20), a backlight detection mechanism (21), a product flipping mechanism (22) and a laser engraving mechanism (23).

2. A compact automatic assembly and testing device according to claim 1, characterized in that: The automatic loading device (1) comprises a first loading mechanism (24) and a second loading mechanism (25), wherein the first loading mechanism (24) is used for loading part one (a), and the second loading mechanism (25) is used for loading part two (b).

3. A compact automatic assembly and testing device according to claim 2, characterized in that: The loading robot (4) comprises a loading clamp (26), and the loading clamp (26) comprises a first clamp (27) and a second clamp (28), the first clamp (27) is used to clamp part one (a), and the second clamp (28) is used to clamp part two (b).

4. A compact automatic assembly and testing device according to claim 3, characterized in that: An automatic oiling mechanism (9), an automatic turning mechanism (10), a spring detection mechanism (11), a multifunctional turning clamp (12) and a movable pressing mechanism (13) are sequentially arranged on an assembly table (6) in a clockwise direction.

5. A compact automatic assembly and testing device according to claim 4, characterized in that: A single-station power-on mechanism (17), a knob detection mechanism (18), a lever detection mechanism 1 (19), a lever detection mechanism 2 (20), a backlight detection mechanism (21), a product turning mechanism (22) and a laser engraving mechanism (23) are arranged on a detection table (14).

6. A compact automatic assembly and testing device according to claim 5, characterized in that: The product transfer robot (5) is arranged between the assembly table (6) and the inspection table (14).

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