Photovoltaic welding strip protection device
By designing photovoltaic welding tape protection devices, including welding tape protective cartridges and protective limit columns, effective protection of welding tape is provided, and by carrying the gripping rod to simplify the movement of welding tape rollers, the problem of welding tape easy to be scratched and difficult to move in the prior art is solved.
Patent Information
- Application Number
- CN202420698144.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-07
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-07
AI Technical Summary
The existing photovoltaic welding tape protection device lacks protective measures in the middle of the roller, which makes the welding tape easily scratched by external objects and lacks support and grasping measures, which makes it difficult to move the welding tape roller.
A photovoltaic welding tape protection device is designed, including a welding tape protective cartridge and a protective limit column. The welding tape protective cartridge is set outside the welding tape bearing roller and is limited through the protection limit column to provide effective protection measures. At the same time, a lifting gripping rod is installed on the welding tape bearing roller for easy movement.
Effectively prevent photovoltaic welding belt from being scratched during transportation, improve the protection effect of welding belt, and simplify the movement process of welding belt rollers by carrying the gripping rod, solving the problem of movement difficulties.
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Figure CN222592308U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of photovoltaic welding strip protection, and more specifically, particularly relates to a photovoltaic welding strip protection device. Background Art
[0002] Photovoltaic welding ribbon, also known as tinned copper ribbon or tin-coated copper ribbon, is a branch current ribbon and interconnection strip. It is used to connect the solar cells of photovoltaic modules and plays an important role in conductive collection. The welding ribbon is an important raw material in the welding process of photovoltaic modules. The quality of the welding ribbon will directly affect the current collection efficiency of the photovoltaic module and have a great impact on the power of the photovoltaic module. Therefore, the photovoltaic welding ribbon needs to be protected by protective devices during transportation.
[0003] At present, photovoltaic welding ribbons are generally rolled up on load-bearing protective rollers to achieve picking up and protection; however, the existing photovoltaic welding ribbon protection devices have the following shortcomings:
[0004] 1. There is no protective measure in the middle of the roller, which causes the photovoltaic welding ribbon wound on the outer circumference of the roller to be easily scratched by foreign objects, affecting its use. It is inconvenient to add protective measures on the roller to protect the photovoltaic welding ribbon.
[0005] 2. There are no lifting and grasping measures on the load-bearing protective roller of the photovoltaic welding ribbon, which makes the lifting and moving process of the welding ribbon roller difficult, and it is not convenient to install lifting and grasping measures on the welding ribbon roller for grasping and carrying.
[0006] Therefore, it is necessary to propose a photovoltaic welding strip protection device to solve the above problems. Utility Model Content
[0007] In view of this, and in response to the above-mentioned technical problems existing in the prior art, the utility model provides a photovoltaic welding strip protection device to solve the problem that it is inconvenient to add protection measures and lifting and gripping measures to the existing photovoltaic welding strip carrying protection rollers.
[0008] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0009] A photovoltaic welding strip protection device, comprising:
[0010] device body;
[0011] The welding strip bearing roller is fixedly connected to the device body, and comprises a winding drum and limiting ring plates located at the upper and lower ends of the winding drum; the outer edge of the limiting ring plate is integrally formed with a reinforcing cylinder;
[0012] The welding strip protection tube is detachably sleeved on the outer periphery of the two reinforcement tubes; a threaded hole is opened on the side of at least one of the reinforcement tubes; an anti-slip ring plate is protruded toward the outer periphery from the bottom of the reinforcement tube located at the lower end of the winding tube, and the anti-slip ring plate forms a limit from the bottom end of the welding strip protection tube;
[0013] A protective limiting column passes through the welding strip protective tube and is threadedly connected in the threaded hole.
[0014] The above structure aims to propose a photovoltaic welding tape protection device, which is convenient for protecting the photovoltaic welding tape wound on the welding tape carrying roller through the welding tape protection tube, which is installed on the outside of the welding tape carrying roller and limited by the protection limit column. It solves the problem that there is no protective measure in the middle of the roller, which causes the photovoltaic welding tape wound on the outer circumference of the roller to be easily scratched by foreign objects and affects its use, and it is inconvenient to add protective measures on the roller to protect the photovoltaic welding tape.
[0015] Preferably, a strip hole penetrating through the wall of the winding drum is opened on one side of the top end of the winding drum, and the length direction of the strip hole is consistent with the axial direction of the winding drum. A fixing screw hole corresponding to the position of the strip hole is opened on the reinforcement drum located at the upper end of the winding drum, and a welding strip fixing button is threadedly connected to the fixing screw hole.
[0016] Preferably, the welding strip fixing button comprises a threaded column and a rotating column located at the top of the threaded column, and a plurality of anti-slip grooves are arranged on the outer peripheral surface of the rotating column.
[0017] Preferably, a frosted surface is provided on the bottom end surface of the threaded column of the welding ribbon fixing button, and the frosted surface is used to press against the photovoltaic welding ribbon.
[0018] Preferably, the protective limiting column has a threaded column that cooperates with the threaded hole, and at least one limiting protrusion is arranged circumferentially at one end of the threaded column located outside the welding strip protective tube, and the limiting protrusion forms a limit radially from the welding strip protective tube.
[0019] Preferably, a semicircular groove penetrating through the wall of the welding strip protective tube is opened at the top end surface of the welding strip protective tube, the position of the semicircular groove corresponds to the threaded hole, and the protective limiting column passes through the semicircular groove and is connected to the threaded hole.
[0020] Preferably, two annular grooves, one above and one below, are provided on the outer circumferential surface of the welding strip protective tube.
[0021] Preferably, two flip holes facing each other are opened on the inner side of the reinforcement cylinder located at the upper end of the winding cylinder, and a lifting and grasping rod is rotated in the two flip holes. The lifting and grasping rod is installed on the welding strip bearing roller to flip, stand up and lay flat, so that the device body can be lifted and moved by the lifting and grasping rod, which solves the problem that there is no lifting and grasping measure on the bearing and protective roller of the photovoltaic welding strip, which makes the lifting and moving process of the welding strip roller difficult and it is inconvenient to install lifting and grasping measures on the welding strip roller for grasping and carrying.
[0022] Preferably, both ends of the carrying and grasping rod are movably inserted into the flip hole, and a grasping rod is bent in the middle of the carrying and grasping rod. When the carrying and grasping rod is rotated to a certain angle, a space for accommodating the insertion of a hand is generated between the grasping rod and the limiting ring plate.
[0023] Preferably, the surface of the handle bar is frosted.
[0024] The utility model discloses the following technical effects:
[0025] The photovoltaic welding strip protection device of the utility model is provided with a welding strip protection tube, which forms effective protection on the periphery of the photovoltaic welding strip, has a simple and compact structure, is easy to assemble and disassemble, and has a good protection effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0027] Figure 1 This is a schematic diagram of the structure of the photovoltaic welding strip protection device of the utility model;
[0028] Figure 2 This is a cross-sectional view of the photovoltaic welding strip protection device of the utility model;
[0029] Figure 3 This is a schematic diagram of the disassembled structure of the photovoltaic welding strip protection device of the utility model;
[0030] Figure 4 This is a schematic diagram of the structure of the welding strip bearing roller in the photovoltaic welding strip protection device of the utility model;
[0031] Figure 5 This is a schematic diagram of the structure of the welding strip protection tube in the photovoltaic welding strip protection device of the utility model;
[0032] Figure 6 It is a schematic diagram of the structure of the protective limit column in the photovoltaic welding strip protection device of the utility model.
[0033] In the figure: 1. Device body; 2. Welding strip carrying roller; 21. Winding drum; 210. Strip hole; 22. First limiting ring plate; 23. Second limiting ring plate; 24. Reinforcement cylinder; 25. Anti-slip ring plate; 3. Lifting and grasping rod; 4. Welding strip fixing button; 5. Protective limiting column; 6. Welding strip protective cylinder. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0035] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0036] Reference Figures 1 to 6 As shown, an embodiment of the utility model provides a photovoltaic welding strip protection device, including a device body 1, on which a welding strip carrying roller 2 in the up and down directions is arranged, and a welding strip protection cylinder 6 is arranged outside the welding strip carrying roller 2; specifically, the welding strip carrying roller 2 is convenient for carrying various components, and the welding strip carrying roller 2 includes a winding drum 21 arranged along the axial direction, and the two ends of the winding drum 21 are respectively fixed with a first limiting ring plate 22 and a second limiting ring plate 23, and the winding drum 21 is convenient for winding the photovoltaic welding strip, and the two limiting ring plates are convenient for limiting the photovoltaic welding strip; a strip hole 210 along the axial direction of the winding drum 21 is opened on the drum wall on one side of the top end of the winding drum 21, which is convenient for inserting and positioning the photovoltaic welding strip, and a fixing screw in the up and down directions is opened on the first limiting ring plate 22 at the corresponding position of the strip hole 210. Hole, the fixing screw hole passes through the limiting ring plate and is connected with the strip hole 210, which is convenient for fixing the welding strip. Specifically, the welding strip positioned in the strip hole 210 is tightened by a welding strip fixing button 4 threadedly connected to the fixing screw hole; the outer side (the side away from the winding drum 21) edge of the first limiting ring plate 22 and the second limiting ring plate 23 is integrally formed with a ring-shaped reinforcement cylinder 24, and the reinforcement cylinder 24 has an outer facade of a certain height, which is convenient for the force reinforcement of the welding strip protective cylinder 6; the bottom of the reinforcement cylinder 24 of the second limiting ring plate 23 is protruding toward the outer peripheral side with an anti-slip ring plate 25, which is convenient for limiting the welding strip protective cylinder 6; the front wall of the reinforcement cylinder 24 of the first limiting ring plate 22 is provided with a threaded hole that runs through the front and back, which is convenient for the protective limiting column 5 to be installed by thread.
[0037] In the above embodiment, a welding strip fixing button 4 is installed in the upper and lower directions inside the fixing screw hole on the first limiting ring plate 22, which is convenient for fixing the end of the photovoltaic welding strip; in a further optimized scheme, a threaded column is provided at the lower part of the welding strip fixing button 4, which is convenient for threaded installation, and a rotating column with an anti-slip groove is provided on the top end face of the threaded column of the welding strip fixing button 4, which is convenient for rotation and anti-slip, and a frosted surface is provided on the bottom end face of the threaded column of the welding strip fixing button 4, which is convenient for increasing the friction between the welding strip and the photovoltaic welding strip to prevent the photovoltaic welding strip from falling off.
[0038] A further optimized solution is that a protective limit column 5 in the front-to-rear direction is installed inside the front of the threaded hole of the welding strip carrying roller 2 to prevent the welding strip protective tube 6 from falling off, and a threaded column is arranged behind the protective limit column 5 to facilitate threaded installation, and a limiting protrusion is arranged on the outer circumference of the front end of the threaded column of the protective limit column 5 to facilitate installation and limiting.
[0039] To further optimize the solution, a regular hexagonal prism is provided on the front end surface of the threaded column of the protective limit column 5, so as to facilitate rotation and disassembly by means of tools.
[0040] In some embodiments, the regular hexagonal prism of the protective limit column 5 can also be set as a regular heptagonal prism, so that the protective limit column 5 can only be rotated by a special tool that cooperates with the regular heptagonal prism, preventing non-staff from rotating and disassembling the protective limit column 5.
[0041] In the above embodiment, a welding ribbon protective tube 6 is mounted on the outside of the welding ribbon carrying roller 2 in the up and down directions, which is convenient for protecting the photovoltaic welding ribbon wound on the outside of the welding ribbon carrying roller 2. To further optimize the solution, a conical annular groove is provided on the inner circumference of the bottom of the welding ribbon protective tube 6 to facilitate quick installation.
[0042] To further optimize the solution, semicircular grooves that pass through from front to back are opened on the front and rear walls of the top end face of the welding strip protection tube 6, so as to facilitate the welding strip protection tube 6 to stop rotating through the protection limit column 5.
[0043] To further optimize the solution, two annular grooves, one above and one below, are provided on the outer circumference of the welding strip protection tube 6 to facilitate taking and placing and prevent slipping.
[0044] A further optimization scheme is provided. The left and right walls of the reinforcement tube 24 of the first limiting ring plate 22 are provided with left and right through-holes to facilitate the insertion and installation of the carrying and grasping rod 3. The left and right carrying and grasping rods 3 are installed between the two flip holes to facilitate grasping and carrying. The middle of the carrying and grasping rod 3 is provided with left and right grasping rods to facilitate grasping by hands. The front of both ends of the grasping rod of the carrying and grasping rod 3 is provided with front and rear direction spacer rods to facilitate the insertion of hands between the top end face of the welding strip carrying roller 2 after the carrying and grasping rod 3 is erected. A flip rod is provided on the outer side of the front end of the spacer rod of the carrying and grasping rod 3 to facilitate flipping. The outer end face of the flip rod of the carrying and grasping rod 3 is provided with an insertion column to facilitate insertion and installation.
[0045] In some embodiments, the outer circumferential surface of the carrying grasping rod 3 can also be set to a frosted surface, thereby increasing the friction between the outer circumferential surface of the carrying grasping rod 3 and the hand, preventing the carrying grasping rod 3 from slipping when grasping.
[0046] The use principle of the embodiment of the utility model:
[0047] In the utility model, Figure 1 The figure shows the placement state of the device body 1. When the device body 1 is carried and moved, the carrying gripping rod 3 is turned forward 90 degrees and then held by the gripping rod of the carrying gripping rod 3 to lift and move the device body 1. Figure 1 When the weld tape protective tube 6 shown is disassembled, the protective limiting column 5 is rotated by a tool to threadably engage with the weld tape carrying roller 2, so that the protective limiting column 5 moves forward through the threaded engagement to disengage from the threaded hole of the weld tape carrying roller 2, and then the weld tape protective tube 6 is moved upward to disengage from the outside of the weld tape carrying roller 2; when the weld tape carrying roller 2 winds the photovoltaic weld tape, the end of the photovoltaic weld tape is inserted into the strip hole 210 of the weld tape carrying roller 2, and the weld tape fixing button 4 is rotated to threadably engage with the weld tape carrying roller 2, so that the weld tape fixing button 4 is pressed down to press the end of the photovoltaic weld tape through the threaded engagement, and the photovoltaic weld tape is fixed on the weld tape carrying roller 2 through the weld tape fixing button 4, and then the weld tape carrying roller 2 is rotated to wind the photovoltaic weld tape.
[0048] Compared with the prior art, the utility model has the following beneficial effects:
[0049] The convenient lifting and grasping rod 3 is installed on the welding strip carrying roller 2 for flipping, standing up and laying flat, which makes it convenient to lift and move the device body 1 through the lifting and grasping rod 3, thereby solving the problem that there is no lifting and grasping measure on the carrying and protective roller of the photovoltaic welding strip, which makes the lifting and moving process of the welding strip roller more difficult and it is inconvenient to add lifting and grasping measures to the welding strip roller for grasping and carrying.
[0050] The welding tape protection tube 6 is conveniently mounted on the outside of the welding tape carrying roller 2 and limited by the protection limit column 5, so that the photovoltaic welding tape wound on the welding tape carrying roller 2 can be conveniently protected by the welding tape protection tube 6, which solves the problem that there is no protective measure in the middle of the roller, resulting in the photovoltaic welding tape wound on the outer circumference of the roller being easily scratched by foreign objects and affecting its use, and it is inconvenient to add protective measures on the roller to protect the photovoltaic welding tape.
[0051] The parts not described in detail in the present invention are all conventional technical means known to those skilled in the art.
[0052] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0053] The embodiments described above are only descriptions of the preferred methods of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope determined by the claims of the present invention.
Claims
1. A photovoltaic welding strip protection device, characterized in that: include: Device body(1); The welding strip bearing roller (2) is fixedly connected to the device body (1), and comprises a winding drum (21) and limiting ring plates located at the upper and lower ends of the winding drum (21); the outer edge of the limiting ring plate is integrally formed with a reinforcing drum (24); The welding strip protection tube (6) is detachably sleeved on the outer periphery of the two reinforcement tubes (24); a threaded hole is provided on the side of at least one of the reinforcement tubes (24); an anti-slip ring plate (25) is protruded toward the outer periphery from the bottom of the reinforcement tube (24) located at the lower end of the winding tube (21); the anti-slip ring plate (25) forms a limit from the bottom end of the welding strip protection tube (6); A protective limiting column (5), wherein the protective limiting column (5) passes through the welding strip protective cylinder (6) and is threadedly connected in the threaded hole.
2. The photovoltaic welding strip protection device according to claim 1, characterized in that: A strip hole (210) penetrating through the wall of the winding drum (21) is provided on one side of the top end of the winding drum (21); the length direction of the strip hole (210) is consistent with the axial direction of the winding drum (21); a fixing screw hole corresponding to the position of the strip hole (210) is provided on the reinforcing drum (24) located at the upper end of the winding drum (21); a welding strip fixing button (4) is threadedly connected to the fixing screw hole.
3. The photovoltaic welding strip protection device according to claim 2, characterized in that: The welding strip fixing button (4) comprises a threaded column and a rotating column located at the top of the threaded column, and a plurality of anti-slip grooves are arranged on the outer peripheral surface of the rotating column.
4. The photovoltaic welding strip protection device according to claim 3, characterized in that: The bottom end surface of the threaded column of the welding strip fixing button (4) is provided with a frosted surface, and the frosted surface is used to press against the photovoltaic welding strip.
5. The photovoltaic welding strip protection device according to claim 1, characterized in that: The protective limiting column (5) comprises a threaded column matched with the threaded hole, and at least one limiting protrusion is arranged circumferentially at one end of the threaded column located outside the welding strip protective tube (6), and the limiting protrusion forms a limit radially from the welding strip protective tube (6).
6. The photovoltaic welding strip protection device according to claim 5, characterized in that: A semicircular groove penetrating through the wall of the welding strip protection tube (6) is provided at the top end surface thereof, the position of the semicircular groove corresponds to the threaded hole, and the protection limiting column (5) passes through the semicircular groove and is connected to the threaded hole.
7. The photovoltaic welding strip protection device according to claim 1, characterized in that: The outer peripheral surface of the welding strip protection tube (6) is provided with two annular grooves, one above and one below.
8. The photovoltaic welding strip protection device according to any one of claims 1 to 7, characterized in that: Two turning holes facing each other are opened on the inner side of the reinforcing cylinder (24) located at the upper end of the winding cylinder (21), and carrying and grasping rods (3) are rotated in the two turning holes.
9. The photovoltaic welding strip protection device according to claim 8, characterized in that: Both ends of the carrying and grasping rod (3) are movably inserted into the flip hole, and a grasping rod is bent in the middle of the carrying and grasping rod (3). When the carrying and grasping rod (3) is rotated to a certain angle, a space for accommodating the insertion of a hand is generated between the grasping rod and the limiting ring plate.
10. The photovoltaic welding strip protection device according to claim 9, characterized in that: The rod body surface of the gripping rod is a frosted surface.