Magnet polarity straightening device

Abstract

The utility model relates to the technical field of magnet polarity straightening, in particular to a magnet polarity straightening device. Comprising an incoming material conveying belt module, a magnet polarity recognition sensor module arranged on the incoming material conveying belt module, a feeding conveying belt module arranged side by side with the incoming material conveying belt module in the X-axis direction, a direction adjusting device arranged between the incoming material conveying belt module and the feeding conveying belt module, and a transferring mechanical arm. The transferring mechanical arm is used for transferring the magnet blocks which are located in the incoming material conveying belt module and recognized by the magnet polarity recognition sensor module into the direction adjusting device and transferring the magnet blocks located in the direction adjusting device into the feeding conveying module; the magnetic block polarity adjusting device can replace a manual mode to automatically adjust the polarity of the magnetic blocks, namely, the magnetic blocks can be automatically placed in the unified needed direction, a large amount of workload of operators can be reduced, the overall needed time can be shortened, efficiency can be improved, and the situation that the magnetic blocks are placed mistakenly can be avoided.

Description

Technical field:

[0001] The utility model relates to the technical field of magnet polarity correction, in particular to a magnet polarity correction device. Background technology:

[0002] The components of magnets are iron, cobalt, nickel and other atoms. The internal structure of the atoms is quite special and they have magnetic moments. Magnets can generate magnetic fields and have the characteristics of attracting ferromagnetic materials such as iron, nickel, cobalt and other metals. If you hang the midpoint of a bar magnet with a thin wire, when it is still, its two ends will point to the south and north of the earth respectively. The end pointing to the north is called the north pole or N pole, and the end pointing to the south is called the south pole or S pole.

[0003] In some products, in order to achieve specific functions, a magnet block is provided inside the product. During the automatic production process of the product, a single magnet block needs to be assembled in the product. Since the magnet block has a specific magnetic pole, in order to achieve the specific function of the product, the magnetic pole orientation of the magnet block is also specific, that is, the N pole of the magnet block can only be oriented to a specific end. In the prior art, most of them still use manual methods to correct the polarity of the magnet block, that is, after the orientation of each magnet block to be detected is detected manually, each magnet block is placed in a uniform required orientation manually, so that the clamp mechanism can subsequently clamp the magnet block to the assembly station and assemble it into the product. However, the manual method is not only labor-intensive, time-consuming, and inefficient for operators to correct the polarity of the magnet block, but also prone to placement errors. Utility model content:

[0004] The purpose of the utility model is to provide a magnet polarity correction device to address the deficiencies in the prior art, which can automatically correct the polarity of magnet blocks instead of manual methods, that is, it can automatically place each magnet block in a uniform required orientation, which can reduce the workload of operators, shorten the overall time required, improve efficiency, and avoid placement errors.

[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a magnet polarity correction device, including an incoming material conveyor belt module, a magnet polarity identification sensor module arranged on the incoming material conveyor belt module, a feeding conveyor belt module arranged side by side with the incoming material conveyor belt module along the X-axis direction, a direction adjustment device arranged between the incoming material conveyor belt module and the feeding conveyor belt module, and a transfer robot; the transfer robot is used to transfer the magnet block located in the incoming material conveyor belt module after being identified by the magnet polarity identification sensor module to the direction adjustment device and to transfer the magnet block located in the direction adjustment device to the feeding conveyor module.

[0006] A further improvement to the above scheme is that the steering device includes a steering frame, a steering turntable connected to the steering frame and rotating along the Z-axis direction, and a steering power mechanism for driving the steering turntable to rotate, the steering power mechanism is arranged on the steering frame, and the output end of the steering power mechanism is driven and connected to the steering turntable.

[0007] A further improvement to the above solution is that the direction-adjusting turntable is provided with a limiting groove for accommodating the magnet block.

[0008] A further improvement to the above solution is that a hollow groove is formed on the bottom of the turning disc.

[0009] A further improvement to the above scheme is that the steering power mechanism includes a rotating rod connected to the steering frame for rotation along the Z-axis direction, a gear sleeved on the rotating rod, a rack block connected to the steering frame for sliding along the Y-axis direction, and a cylinder for driving the rack block to slide, the rack block is meshed with the gear for transmission connection, and the rotating rod is connected to the steering turntable.

[0010] A further improvement to the above scheme is that the transfer robot includes an XZ-axis operating mechanism having operating tracks in both X-axis and Z-axis directions, a transfer seat arranged on the output end of the XZ-axis operating mechanism, and two adsorption components arranged side by side on the transfer seat along the X-axis direction.

[0011] A further improvement to the above scheme is that two strip grooves with their length direction being the X-axis direction are formed on the transfer seat, and two adsorption components are respectively installed on the two strip grooves by bolts, and the installation position of the adsorption components on the strip grooves is adjustable.

[0012] The utility model has the beneficial effects that: the utility model provides a magnet polarity correction device, comprising an incoming material conveyor belt module, a magnet polarity identification sensor module arranged on the incoming material conveyor belt module, a feeding conveyor belt module arranged side by side with the incoming material conveyor belt module along the X-axis direction, a direction adjustment device arranged between the incoming material conveyor belt module and the feeding conveyor belt module, and a transfer robot; the transfer robot is used to transfer the magnet block located in the incoming material conveyor belt module and identified by the magnet polarity identification sensor module to the direction adjustment device and to transfer the magnet block located in the direction adjustment device to the feeding conveyor module;

[0013] The utility model has a high overall automation degree. By loading each magnet block to be detected into the incoming material conveyor belt module at intervals, the magnet polarity identification sensor module located on the incoming material conveyor belt module sequentially identifies the polarity of the magnet block conveyed thereto below at one end of the direction adjustment device; when it is detected that the polarity of the magnet block meets the required direction, when the transfer robot moves the magnet block to the direction adjustment device, the direction adjustment device does not operate and moves the magnet block in the direction adjustment device to the feeding conveyor belt module through the transfer robot; when it is detected that the polarity of the magnet block does not meet the required direction, when the transfer robot moves the magnet block to the direction adjustment device, the direction adjustment device The magnet block located therein is flipped in direction, that is, the magnet block is rotated 180° along the Z-axis direction, and then the magnet block after being adjusted in the direction adjustment device is transferred to the feeding conveyor belt module by the transfer robot, so that each magnet block located in the feeding conveyor belt module is in the required direction, so that the magnet block can be clamped to the required assembly station for assembly later; the utility model can automatically adjust the polarity of the magnet block instead of the manual method, that is, it can automatically place each magnet block in a uniform required direction, which can reduce a lot of workload of operators, can shorten the overall time required, improve efficiency, and can avoid the situation of placement errors. Description of the drawings:

[0014] Figure 1 It is a structural schematic diagram of the utility model.

[0015] Figure 2 It is a structural schematic diagram of the direction-adjusting device of the utility model.

[0016] Figure 3 This is a structural schematic diagram of the direction-adjusting device of the utility model from another perspective.

[0017] Figure 4 It is a structural schematic diagram of the transfer robot of the utility model.

[0018] Explanation of the accompanying drawings: incoming conveyor belt module 1, magnet polarity identification sensor module 2, feeding conveyor belt module 3, adjustment device 4, adjustment frame 41, adjustment turntable 42, limit groove 421, hollow groove 422, adjustment power mechanism 43, rotating rod 431, gear 432, rack block 433, cylinder 434, transfer robot 5, XZ axis running mechanism 51, transfer seat 52, strip groove 53, adsorption component 54. Specific implementation method:

[0019] The utility model will be further described below in conjunction with the accompanying drawings. Figure 1-4As shown, the utility model comprises an incoming material conveyor belt module 1, a magnet polarity identification sensor module 2 arranged on the incoming material conveyor belt module 1, a feeding conveyor belt module 3 arranged side by side with the incoming material conveyor belt module 1 along the X-axis direction, a direction adjustment device 4 arranged between the incoming material conveyor belt module 1 and the feeding conveyor belt module 3, and a transfer robot 5; the transfer robot 5 is used to transfer the magnet block located in the incoming material conveyor belt module 1 after being identified by the magnet polarity identification sensor module 2 to the direction adjustment device 4 and to transfer the magnet block located in the direction adjustment device 4 to the feeding conveyor module; the overall automation degree of the utility model is high, by loading each magnet block to be detected into the incoming material conveyor belt module 1 at intervals, the magnet polarity identification sensor module 2 located on the incoming material conveyor belt module 1 sequentially identifies the polarity of the magnet block transported thereto toward one end of the direction adjustment device 4; when it is detected that the polarity of the magnet block meets the required direction, the transfer robot 5 moves the magnet block to the desired direction. When it is sent to the adjustment device 4, the adjustment device 4 does not work and the magnet block in the adjustment device 4 is transferred to the feeding conveyor belt module 3 by the transfer robot 5; when it is detected that the polarity of the magnet block does not meet the required orientation, when the transfer robot 5 transfers the magnet block to the adjustment device 4, the adjustment device 4 flips the direction of the magnet block therein, that is, the magnet block is rotated 180° along the Z-axis direction, and then the magnet block after the orientation is corrected in the adjustment device 4 is transferred to the feeding conveyor belt module 3 by the transfer robot 5, so that each magnet block located in the feeding conveyor belt module 3 is in the required orientation, so that the magnet block can be clamped to the required assembly station for assembly later; the utility model can replace the manual method to automatically adjust the polarity of the magnet block, that is, it can automatically place each magnet block in a uniform required orientation, which can reduce a lot of workload of operators, can shorten the overall required time, improve efficiency, and avoid the situation of placement errors.

[0020] The steering device 4 includes a steering frame 41, a steering turntable 42 connected to the steering frame 41 and rotatable along the Z-axis direction, and a steering power mechanism 43 for driving the steering turntable 42 to rotate. The steering power mechanism 43 is arranged on the steering frame 41, and the output end of the steering power mechanism 43 is driven and connected to the steering turntable 42; the steering turntable 42 is driven by the steering power mechanism 43 to rotate 180°, so that the magnet block located on the steering turntable 42 can be quickly and conveniently reversed.

[0021] The turning disk 42 is provided with a limit groove 421 for accommodating the magnet block. By setting the limit groove 421, the magnet block is placed in the limit groove 421 and then driven to rotate and reverse, which can prevent the position of the magnet block from shifting, is more conducive to maintaining the position of the magnet block and subsequently transferring the magnet block in the turning device 4, and is more practical.

[0022] A hollow groove 422 is formed at the bottom of the steering turntable 42 , which can greatly reduce the weight of the steering turntable 42 , thereby making it easier to rotate the steering turntable 42 .

[0023] The steering power mechanism 43 includes a rotating rod 431 connected to the steering frame 41 for rotation along the Z-axis direction, a gear 432 sleeved on the rotating rod 431, a rack block 433 connected to the steering frame 41 for sliding along the Y-axis direction, and a cylinder 434 for driving the rack block 433 to slide. The rack block 433 is meshed and transmission-connected with the gear 432, and the rotating rod 431 is connected to the steering turntable 42; the rack block 433 is driven to slide by the cylinder 434, thereby driving the gear 432 to rotate and driving the steering turntable 42 to rotate.

[0024] The transfer robot 5 includes an XZ-axis operating mechanism 51 having operating tracks in both the X-axis and Z-axis directions, a transfer seat 52 arranged on the output end of the XZ-axis operating mechanism 51, and two adsorption components 54 arranged side by side on the transfer seat 52 along the X-axis direction; the transfer robot 5 of the utility model can transfer the magnet block in the incoming material conveyor belt module 1 to the adjustment device 4 and at the same time transfer the magnet block located in the adjustment device 4 to the feeding conveyor belt module 3, with higher overall efficiency and stronger practicality.

[0025] Two strip grooves 53 with their length direction being the X-axis direction are formed on the transfer seat 52. Two adsorption components 54 are respectively installed on the two strip grooves 53 by bolts. The installation position of the adsorption components 54 on the strip grooves 53 is adjustable, and the distance between the two adsorption components 54 can be adjusted according to specific usage conditions, which is more practical.

[0026] Working principle:

[0027] By loading each magnet block to be detected into the incoming material conveyor belt module 1 at intervals, the magnet polarity identification sensor module 2 located on the incoming material conveyor belt module 1 sequentially identifies the polarity of the magnet block conveyed thereto below toward one end of the direction adjustment device 4; when it is detected that the polarity of the magnet block meets the required direction, when the transfer robot 5 transfers the magnet block to the direction adjustment device 4, the direction adjustment device 4 does not operate and the magnet block in the direction adjustment device 4 is transferred to the feeding conveyor belt module 3 by the transfer robot 5; when it is detected that the polarity of the magnet block does not meet the required direction, when the transfer robot 5 transfers the magnet block to the direction adjustment device 4, the direction adjustment device 4 moves the magnet block located therein to the direction adjustment device 4. The magnet block is flipped in the direction of rotation, that is, the magnet block is rotated 180° along the Z-axis direction, and then the magnet block after being adjusted in the direction adjustment device 4 is transferred to the feeding conveyor belt module 3 by the transfer robot 5, so that each magnet block located in the feeding conveyor belt module 3 is in the required orientation, so that the magnet block can be clamped to the required assembly station for assembly later; the utility model can replace the manual method to automatically adjust the polarity of the magnet block, that is, it can automatically place each magnet block in a unified required orientation, which can reduce a lot of workload of operators, can shorten the overall time required, improve efficiency, and can avoid the situation of placement errors.

[0028] Of course, the above is only a preferred embodiment of the present invention, so all equivalent changes or modifications made according to the structure, features and principles described in the scope of the present invention patent application are included in the scope of the present invention patent application.

Claims

1. A magnet polarity correction device, characterized in that: The invention comprises an incoming material conveyor belt module (1), a magnet polarity identification sensor module (2) arranged on the incoming material conveyor belt module (1), a feeding conveyor belt module (3) arranged side by side with the incoming material conveyor belt module (1) along the X-axis direction, a direction adjustment device (4) arranged between the incoming material conveyor belt module (1) and the feeding conveyor belt module (3), and a transfer robot (5); the transfer robot (5) is used to transfer a magnet block located in the incoming material conveyor belt module (1) and identified by the magnet polarity identification sensor module (2) to the direction adjustment device (4), and to transfer a magnet block located in the direction adjustment device (4) to the feeding conveyor module.

2. A magnet polarity correction device according to claim 1, characterized in that: The steering device (4) comprises a steering frame (41), a steering turntable (42) connected to the steering frame (41) and rotatable along the Z-axis direction, and a steering power mechanism (43) used for driving the steering turntable (42) to rotate, wherein the steering power mechanism (43) is arranged on the steering frame (41), and the output end of the steering power mechanism (43) is drivingly connected to the steering turntable (42).

3. A magnet polarity correction device according to claim 2, characterized in that: The direction adjustment turntable (42) is concavely provided with a limiting groove (421) for accommodating and placing a magnet block.

4. A magnet polarity correction device according to claim 2, characterized in that: A hollow groove (422) is formed at the bottom of the turning disc (42).

5. The magnet polarity correction device according to claim 2, characterized in that: The steering power mechanism (43) comprises a rotating rod (431) connected to the steering frame (41) for rotation along the Z-axis direction, a gear (432) sleeved on the rotating rod (431), a rack block (433) connected to the steering frame (41) for sliding along the Y-axis direction, and a cylinder (434) for driving the rack block (433) to slide, the rack block (433) and the gear (432) being meshed and transmission-connected, and the rotating rod (431) being connected to the steering turntable (42).

6. A magnet polarity correction device according to claim 1, characterized in that: The transfer robot (5) comprises an XZ-axis running mechanism (51) having running tracks in two directions of the X-axis and the Z-axis, a transfer seat (52) arranged on the output end of the XZ-axis running mechanism (51), and two adsorption components (54) arranged side by side on the transfer seat (52) along the X-axis direction.

7. A magnet polarity correction device according to claim 6, characterized in that: The transfer seat (52) is formed with two strip grooves (53) whose length direction is the X-axis direction. Two adsorption components (54) are respectively installed on the two strip grooves (53) by bolts. The installation position of the adsorption components (54) on the strip grooves (53) is adjustable.

Images