Automatic collecting device for transformer oil gap cushion blocks

Abstract

The utility model relates to the technical field of transformer manufacturing, in particular to an automatic transformer oil clearance cushion block collecting device which comprises a rack, a conveying mechanism and a detector, the conveying mechanism is installed on the surface of the rack, the detector is installed on the surface of the rack, a waste box is installed on the surface of the rack and located below the conveying mechanism, and the detector is installed on the surface of the rack. And a turnover mechanism is mounted on the surface of the conveying mechanism. The automatic material guiding device is arranged so that the equipment can conveniently collect materials, when the equipment is used, a worker places the materials on the equipment and starts the equipment, the situation that the working efficiency is low when products are manually arranged and stacked is avoided, intelligent automatic control is adopted in the equipment, the product quality is improved, the labor intensity of the worker is reduced, and the production efficiency is improved. And the production capacity is improved, sheet stock collection and continuous production are realized, the efficiency of front-end equipment can be fully exerted, and the problem of low efficiency of various collection modes in the prior art is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of transformer manufacturing, in particular to an automatic collecting device for transformer oil gap pads. Background Art

[0002] Transformer is a device that uses the principle of electromagnetic induction to change the AC voltage. The main components are primary coil, secondary coil and iron core. The main functions are: voltage conversion, current conversion, impedance conversion, isolation, voltage stabilization, etc. Transformers can be divided into: distribution transformers, power transformers, fully sealed transformers, combined transformers, dry transformers, oil-immersed transformers, single-phase transformers, electric furnace transformers, rectifier transformers, reactors, anti-interference transformers, lightning protection transformers, box-type transformer test transformers, corner transformers, high current transformers, excitation transformers, etc. Transformers are basic equipment for power transmission and distribution, widely used in industry, agriculture, transportation, urban communities and other fields, with great energy-saving potential. With the development of society, when the transformer oil gap pads need to be collected during the production process, the transformer oil gap pad automatic collection device is used.

[0003] The inventor found in his daily work that, in the current transformer manufacturers, during the production process of oil gap gaskets, the stamped products are in a scattered state, and each piece needs to be picked up manually and stacked neatly before being used in the next process. Due to the large number of products, the workload of manually sorting and stacking the products is large. This production process has not achieved a high degree of automation, the labor intensity of the workers is high, and the production efficiency is low. Utility Model Content

[0004] The utility model aims to solve the shortcomings of the prior art, namely, large workload, no automation in the production process, high labor intensity for workers and low production efficiency, and proposes an automatic collecting device for transformer oil gap pads.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an automatic collection device for transformer oil gap pads, comprising a frame, a conveying mechanism and a detector, the conveying mechanism is installed on the surface of the frame, the detector is installed on the surface of the frame, a waste box is installed on the surface of the frame, the waste box is located below the conveying mechanism, a flipping mechanism is installed on the surface of the conveying mechanism, the flipping mechanism comprises a bracket, the bracket is installed on the surface of one side of the conveying mechanism, a flipping cylinder is installed on the surface of the bracket, the flipping cylinder is located on one side of the waste box, a flipping groove is fixedly connected to the driving end of the flipping cylinder, the flipping groove is located above the conveying mechanism, a product is placed on the surface of the flipping groove, the product is located on one side of the frame, and guide racks are installed on the surfaces of both sides of the conveying mechanism, the guide racks are linearly arranged, and the guide racks can cooperate with the conveying mechanism to achieve the purpose of supporting the guide racks to guide materials.

[0006] Preferably, a transverse movement mechanism is provided on the surface of the frame, a material guiding device is installed on the driving end of the transverse movement mechanism, a slide module is slidably connected to the surface of the frame, a base plate is installed on the surface of the slide module, the base plate is located on one side of the frame, and the transverse movement mechanism is located below the material guiding device. The material guiding device can cooperate with the transverse movement mechanism to facilitate the collection of materials.

[0007] Preferably, a threaded adjustment rod is installed on the inner surface of the bottom plate, and the threaded adjustment rod is rotatably connected to the surface of the frame. The threaded adjustment rod can cooperate with the bottom plate to achieve the purpose of adjusting the sliding of the bottom plate.

[0008] Preferably, a fixed chute is fixedly connected to the surface of the base plate, and the fixed chute is located on one side of the frame. A telescopic chute is slidably connected to the surface of the base plate, and the telescopic chute is in contact with the surface of the fixed chute. The fixed chute can cooperate with the base plate to achieve the purpose of supporting the fixed chute.

[0009] Preferably, a cylinder bracket is installed on the lower surface of the transverse movement mechanism, and a first-stage cylinder is installed on the surface of the cylinder bracket. The first-stage cylinder is located on one side of the frame, and the cylinder bracket can cooperate with the transverse movement mechanism to achieve the purpose of supporting the cylinder bracket.

[0010] Preferably, a secondary cylinder is installed at the driving end of the primary cylinder, and the secondary cylinder is located on one side of the material guiding device. The secondary cylinder can cooperate with the primary cylinder to achieve the purpose of regulating the material.

[0011] Compared with the prior art, the advantages and positive effects of the utility model are:

[0012] 1. In the utility model, an automatic material guiding device is provided. When the equipment is used, the equipment collects the materials. The worker places the materials in the turning trough. The turning cylinder drives the turning trough to rotate. The turning trough pours the materials onto the conveying mechanism. The conveying mechanism transports the materials. When the materials are transported to the designated position, the materials will contact the material guide rack. The material guide rack guides the materials to the middle of the conveying mechanism. The detector will detect the materials. Unqualified materials will be blown into the waste box. Qualified materials will be transported to the next process. When the materials slide into the fixed chute, the fixed chute guides the materials into the telescopic chute. The materials are guided by the telescopic chute. It will fall into the material guiding device, start the first-level cylinder, the first-level cylinder pushes the second-level cylinder, the second-level cylinder pushes the material, the material is guided by the material guiding device and the collection is completed. By setting an automatic material guiding device, the equipment can collect the material. When the equipment is in use, the worker places the material on the equipment and starts the equipment, avoiding the low work efficiency when manually sorting and stacking products. This equipment adopts intelligent automatic control to improve product quality, reduce the labor intensity of workers, increase production capacity, realize continuous production of sheet material collection, and give full play to the efficiency of the front-end equipment, solving the problem of low efficiency of various previous collection methods. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 The utility model provides a three-dimensional structural schematic diagram of an automatic collection device for transformer oil gap pads;

[0014] Figure 2 The utility model provides a structural schematic diagram of a flip mechanism for an automatic collection device for oil gap pads of transformers;

[0015] Figure 3 The utility model proposes an automatic collection device for transformer oil gap pads Figure 2 Schematic diagram of the structure at A in the middle;

[0016] Figure 4 The utility model provides a structural schematic diagram of an automatic collection device for oil gap pads of transformers;

[0017] Figure 5 The utility model proposes an automatic collection device for transformer oil gap pads Figure 4 Schematic diagram of the structure at point B in the middle.

[0018] Legend:

[0019] 1. Frame; 2. Conveying mechanism; 3. Detector; 4. Waste box; 5. Material guide device; 6. Transverse movement mechanism; 7. Product; 8. Turning trough; 9. Turning cylinder; 10. Bracket; 11. Material guide rack; 12. Slide module; 13. Bottom plate; 14. Threaded adjustment rod; 15. Telescopic chute; 16. Fixed chute; 17. Secondary cylinder; 18. Primary cylinder; 19. Cylinder bracket. DETAILED DESCRIPTION

[0020] See also Figure 1-5 The utility model provides a technical solution: an automatic collection device for transformer oil gap pads, comprising a frame 1, a conveying mechanism 2 and a detector 3, the conveying mechanism 2 is mounted on the surface of the frame 1, the detector 3 is mounted on the surface of the frame 1, a waste box 4 is mounted on the surface of the frame 1, the waste box 4 is located below the conveying mechanism 2, and a flip mechanism is mounted on the surface of the conveying mechanism 2.

[0021] The following is a detailed description of the specific settings and functions of its automatic collection device.

[0022] In this embodiment: the flipping mechanism includes a bracket 10, the bracket 10 is installed on the surface of one side of the conveying mechanism 2, a flipping cylinder 9 is installed on the surface of the bracket 10, the flipping cylinder 9 is located on one side of the waste box 4, the driving end of the flipping cylinder 9 is fixedly connected to a flipping groove 8, the flipping groove 8 is located above the conveying mechanism 2, a product 7 is placed on the surface of the flipping groove 8, and the product 7 is located on one side of the frame 1.

[0023] Specifically, material guide racks 11 are installed on the surfaces of both sides of the conveying mechanism 2. The material guide racks 11 are arranged linearly. The material guide racks 11 can cooperate with the conveying mechanism 2 to achieve the purpose of supporting the material guide racks 11 to guide materials.

[0024] Specifically, a transverse movement mechanism 6 is provided on the surface of the frame 1, and a material guiding device 5 is installed on the driving end of the transverse movement mechanism 6. A slide module 12 is slidably connected to the surface of the frame 1, and a base plate 13 is installed on the surface of the slide module 12. The base plate 13 is located on one side of the frame 1, and the transverse movement mechanism 6 is located below the material guiding device 5.

[0025] In this embodiment, the material guiding device 5 can cooperate with the transverse movement mechanism 6 to achieve the purpose of facilitating the collection of materials.

[0026] In this embodiment, a threaded adjustment rod 14 is installed on the inner surface of the bottom plate 13 , and the threaded adjustment rod 14 is rotatably connected to the surface of the frame 1 . The threaded adjustment rod 14 can cooperate with the bottom plate 13 to achieve the purpose of adjusting the bottom plate 13 to slide.

[0027] Specifically, a fixed chute 16 is fixedly connected to the surface of the bottom plate 13 , and the fixed chute 16 is located at one side of the frame 1 . A telescopic chute 15 is slidably connected to the surface of the bottom plate 13 , and the telescopic chute 15 contacts the surface of the fixed chute 16 .

[0028] In this embodiment, the fixed chute 16 can cooperate with the bottom plate 13 to achieve the purpose of supporting the fixed chute 16 .

[0029] Specifically, a cylinder bracket 19 is installed on the lower surface of the transverse movement mechanism 6, and a first-stage cylinder 18 is installed on the surface of the cylinder bracket 19. The first-stage cylinder 18 is located on one side of the frame 1. The cylinder bracket 19 can cooperate with the transverse movement mechanism 6 to achieve the purpose of supporting the cylinder bracket 19.

[0030] Specifically, a secondary cylinder 17 is installed at the driving end of the primary cylinder 18 , and the secondary cylinder 17 is located at one side of the material guiding device 5 .

[0031] In this embodiment, the secondary cylinder 17 can cooperate with the primary cylinder 18 to achieve the purpose of regulating the material.

[0032] Working principle: By setting up an automatic material guide device 5, when the equipment is in use, the equipment can collect the materials. The worker places the materials in the flip trough 8, and the flip cylinder 9 drives the flip trough 8 to rotate. The flip trough 8 pours the materials onto the conveying mechanism 2, and the conveying mechanism 2 transports the materials. When the materials are transported to the designated position, the materials will contact the guide rack 11, and the guide rack 11 guides the materials to the middle of the conveying mechanism 2. The detector 3 will detect the materials, and unqualified materials will be blown into the waste box 4, and qualified materials will be transported to the next process. When the materials slide into the fixed chute 16, the fixed chute 16 guides the materials into the telescopic chute 15, and the materials are subjected to the telescopic chute 15. The material will fall into the material guiding device 5 under the guidance, and the first-level cylinder 18 will be started. The first-level cylinder 18 will push the second-level cylinder 17, and the second-level cylinder 17 will push the material. The material is guided by the material guiding device 5 and the collection is completed. By setting the automatic material guiding device 5, the equipment can collect the material. When the equipment is in use, the worker places the material on the equipment and starts the equipment, thereby avoiding the low work efficiency when manually sorting and stacking the products 7. The equipment adopts intelligent automatic control to improve the quality of the product 7, reduce the labor intensity of the workers, increase the production capacity, realize the continuous production of sheet material collection, and enable the front-end equipment to give full play to the efficiency, solving the problem of low efficiency of various previous collection methods.

Claims

1. An automatic collection device for oil gap gaskets in transformers, comprising a frame (1), a conveying mechanism (2) and a detector (3), characterized in that: The conveying mechanism (2) is mounted on the surface of the frame (1), the detector (3) is mounted on the surface of the frame (1), a waste box (4) is mounted on the surface of the frame (1), the waste box (4) is located below the conveying mechanism (2), a flipping mechanism is mounted on the surface of the conveying mechanism (2), the flipping mechanism comprises a bracket (10), the bracket (10) is mounted on the surface of one side of the conveying mechanism (2), a flipping cylinder (9) is mounted on the surface of the bracket (10), the flipping cylinder (9) is located on one side of the waste box (4), a driving end of the flipping cylinder (9) is fixedly connected to a flipping groove (8), the flipping groove (8) is located above the conveying mechanism (2), a product (7) is placed on the surface of the flipping groove (8), and the product (7) is located on one side of the frame (1).

2. The automatic collecting device for oil gap pads of transformer according to claim 1 is characterized in that: Material guide racks (11) are installed on the surfaces of both sides of the conveying mechanism (2), and the material guide racks (11) are arranged linearly.

3. The automatic collecting device for oil gap pads of transformer according to claim 1 is characterized in that: The surface of the frame (1) is provided with a transverse movement mechanism (6), the driving end of the transverse movement mechanism (6) is installed with a material guiding device (5), the surface of the frame (1) is slidably connected with a slide module (12), the surface of the slide module (12) is installed with a bottom plate (13), the bottom plate (13) is located on one side of the frame (1), and the transverse movement mechanism (6) is located below the material guiding device (5).

4. The automatic collecting device for oil gap pads of transformer according to claim 3 is characterized in that: A threaded adjustment rod (14) is installed on the inner surface of the bottom plate (13), and the threaded adjustment rod (14) is rotatably connected to the surface of the frame (1).

5. The automatic collecting device for oil gap pads of transformer according to claim 4 is characterized in that: The surface of the bottom plate (13) is fixedly connected with a fixed chute (16), and the fixed chute (16) is located on one side of the frame (1). The surface of the bottom plate (13) is slidably connected with a telescopic chute (15), and the telescopic chute (15) is in contact with the surface of the fixed chute (16).

6. The automatic collecting device for oil gap pads of transformer according to claim 3 is characterized in that: A cylinder bracket (19) is installed on the lower surface of the transverse movement mechanism (6), and a first-stage cylinder (18) is installed on the surface of the cylinder bracket (19), and the first-stage cylinder (18) is located on one side of the frame (1).

7. The automatic collection device for transformer oil gap pads according to claim 6 is characterized by: A secondary cylinder (17) is installed at the driving end of the primary cylinder (18), and the secondary cylinder (17) is located on one side of the material guiding device (5).

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