Warehouse type intelligent microorganism incubator

By designing a storage-based microbial intelligent incubator, the problems of low space utilization and inconvenient structure of the existing incubator are solved, and efficient Petri dish transport and convenient maintenance operations are achieved.

CN222592700UActive Publication Date: 2025-03-11CHONGQING CORETECH MEDICAL TECH CO LTD
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Patent Information

Application Number
CN202420671233.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-03-11
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

The existing microbial incubator has low internal space utilization and the internal structure layout is inconvenient for use and maintenance.

Method used

A storage-type microbial intelligent incubator is designed, which adopts a feeding unit, a loading unit, a transfer unit and a discharge unit in the box. The feeding unit and a discharge unit are located on the same side. The loading unit consists of rows of storage areas and loading trays. The transfer unit is located between the storage areas and is used for efficient transfer of culture dishes.

Benefits of technology

It improves internal space utilization, increases storage capacity, simplifies the transportation and installation of equipment, reduces maintenance difficulties, and improves overall operation convenience.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the technical field of microorganism culture, and discloses a warehouse type microorganism intelligent incubator which comprises an incubator body, and a feeding unit, a loading unit, a transferring unit and a discharging unit are arranged in the incubator body; the feeding unit comprises a feeding station for placing culture dishes, and the discharging unit comprises a discharging station; the loading unit comprises storage areas which are oppositely arranged, each storage area is provided with a plurality of loading discs used for placing the culture dishes from bottom to top in rows, and the transfer unit is located between the storage areas which are oppositely arranged and used for transferring the culture dishes on the feeding station to the storage areas; and transferring the cultured culture dishes from the storage area to a discharging station. The incubator is compact and reasonable in internal structure layout and high in internal space utilization rate; full-automatic operation of bacterial culture and image output in the culture process are achieved, and the technical problems that an existing culture box is complex in manual operation and low in efficiency, and the bacterial culture process cannot be monitored can be solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of microbial cultivation, in particular to a storage-type microbial intelligent cultivation box. Background Art

[0002] Microbial incubator is a common laboratory equipment, which is mainly used to provide a stable temperature environment to simulate the ideal conditions for microbial growth, thereby promoting the cultivation and reproduction of various microorganisms such as bacteria, yeast, and mold; it can be used for clinical medicine, scientific research, quality control, teaching experiments, and microbial culture experiments in industrial production processes. Among them, the demand for incubator volume varies greatly for laboratories or medical institutions of different sizes. Small laboratories may require compact designs due to limited space, while large laboratories may require large-volume incubators to meet batch sample cultivation; and the storage capacity of common incubators on the market is simply proportional to the size of the incubator, which results in more space being occupied and inconvenient for transportation, installation, and later mobile maintenance.

[0003] However, for use scenarios such as hospitals, multiple samples are usually processed at the same time, so a large-capacity incubator is needed to meet daily inspection needs. The incubators used in hospitals are generally compactly placed in special equipment rooms or laboratories, so there are many requirements for the appearance and volume of the equipment, such as: it is necessary to consider factors such as external space occupancy, internal space utilization, and operational convenience. However, existing products may not meet users' personalized needs for volume size. For example, the Chinese utility model patent with publication number CN219886089U discloses an intelligent microbial incubator, the storage device inside the incubator adopts a turntable structure, and the culture dishes are placed in sequence on the circumference of the turntable frame; however, in actual use, the above-mentioned incubator still has problems such as small loading capacity, low internal space utilization, and inconvenient maintenance. Utility Model Content

[0004] The utility model aims to provide a storage-type microorganism intelligent incubator to solve the technical problems of low internal space utilization and inconvenient internal structure layout of the existing incubator for use and maintenance.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A storage-type microorganism intelligent culture box comprises a box body, wherein a feeding unit, a loading unit, a transfer unit and a discharging unit are arranged in the box body, and an electrical appliance placement area is formed below the feeding unit, the loading unit, the transfer unit and the discharging unit; the feeding unit comprises a feeding station for placing a culture dish, and the discharging unit comprises a discharging station; the loading unit comprises relatively arranged storage areas, each storage area is provided with a plurality of loading trays for placing the culture dishes in a row from bottom to top, the transfer unit is located between the relatively arranged storage areas, and the transfer unit is used to transfer the culture dishes on the feeding station to the storage area, and to transfer the culture dishes after cultivation from the storage area to the discharging station.

[0007] Beneficial effects:

[0008] 1. The loading unit is arranged with several loading trays in a row from bottom to top, which is convenient for adjusting the number and arrangement gap of the loading trays according to needs, so the storage capacity is highly controllable; and the storage areas are relatively arranged to maximize the use of space and improve the internal space utilization and storage capacity.

[0009] 2. Increased internal storage capacity: Compared with the traditional turntable type, the improved incubator has an increased storage capacity from hundreds to thousands, meeting the large-capacity usage needs of hospitals. In addition, due to the layout, the internal space utilization rate is higher, and the external volume of the incubator is under certain control, solving the technical problem of inconvenient transportation and installation due to its large volume.

[0010] 3. By setting the transfer unit between the two storage areas, one transfer unit can be used to pick up and transfer the culture dishes on the left and right sides, reducing the movement range of the transfer unit; and compared with setting up one transfer unit in one storage area, the number of transfer equipment and the cost of use and maintenance can be reduced, while reducing the space occupied by the transfer equipment, and the remaining space can be used to expand the storage capacity.

[0011] 4. Easy to maintain: Since the transfer unit is frequently in operation and is a vulnerable part, it needs regular maintenance. By setting the transfer unit between the two storage areas, when maintenance is needed, it only needs to open the door on the box body to carry out maintenance, which will not cause interference between the equipment.

[0012] 5. An electrical appliance placement area is formed under each unit to reserve installation space for electrical equipment, and the sinking of electrical equipment can make the center of gravity of the box more stable. In addition, the heat generated by the operation of the electrical equipment will move to the upper part of the box, which is convenient for heat dissipation inside the box. Under the action of the fan inside the box, the internal temperature circulation can be more uniform.

[0013] To sum up, the internal structure layout of the incubator of the present application is reasonable, which not only meets the hospital's needs for large-capacity storage, but also controls the overall volume, avoiding the problem of inconvenience in transportation and installation due to large volume; at the same time, the internal structure layout is more convenient for use and operation as well as subsequent maintenance. It is a new incubator structure that integrates multiple aspects such as external space occupancy rate, internal space utilization rate and operational convenience.

[0014] Preferably, as an improvement, at least two groups of loading units are provided and arranged in sequence along the length direction of the box body, and each loading unit is provided with a transfer unit; the feeding station and the discharging station are provided on the front side of the box body, and are respectively located on the left and right sides of the front side of the box body.

[0015] Beneficial effects:

[0016] 1. Due to the compact placement of hospital equipment, this application arranges the feed unit and the discharge unit on the same side of the box, making it easier for operators to take and place culture dishes from the feed station and the discharge station, making the operation simpler and more convenient, meeting the needs of this usage scenario.

[0017] 2. According to the loading capacity requirements, loading units can be added to form a multi-row warehouse-style storage area with strong expandability; and the transfer unit is located between two opposite storage areas, which is convenient for transferring the culture dishes on the feeding station to the storage area, and for transferring the culture dishes in the storage area to the discharging station, and is not easy to cause interference between multiple devices; at the same time, the transfer units are arranged in rows and located in the aisles of each row, which is convenient for the maintenance of each transfer unit.

[0018] Preferably, as an improvement, it also includes a feeding conveying mechanism and a unloading conveying mechanism respectively arranged on the front and rear sides of the box body, and the feeding conveying mechanism and the unloading conveying mechanism both extend along the length direction of the box body; the feeding conveying mechanism is used to store the culture dishes transported by the feeding unit, and the unloading conveying mechanism is used to store the culture dishes taken from the storage area by the transfer unit.

[0019] Beneficial effects: The provision of a feed conveying mechanism and a discharge conveying mechanism can reduce the movement stroke of the transfer unit, and ensure efficient and orderly transportation of culture dishes in the case of multiple-row storage areas; the feed conveying mechanism and the discharge conveying mechanism are arranged on the front and rear sides of the box body, which can maximize the use of the space on the front and rear sides without causing interference with other equipment, and are located on the front and rear sides of the box body, which is convenient for repairing and maintaining the vulnerable parts on the transfer station.

[0020] Preferably, as an improvement, the feed conveying mechanism includes a bracket, a feed linear module arranged on the bracket, and a feed transfer tray arranged on the feed linear module, and the height of the feed transfer tray is flush with the top height of the feed station; the unloading conveying mechanism includes a bracket, a unloading conveying module arranged on the bracket, and a unloading transfer tray arranged on the unloading conveying module.

[0021] Preferably, as an improvement, the feed conveying mechanism is also provided with a scanning component for scanning the labels on the culture dishes on the feed transfer tray, and the unloading conveying mechanism is also provided with a monitoring component for detecting the culture dishes on the unloading transfer tray, and the scanning component and the monitoring component are electrically connected to a control unit.

[0022] Beneficial effects: By setting up scanning components and monitoring components, information can be entered into the culture dishes on the feeding transfer tray and the unloading transfer tray, and detection can be performed after the culture is completed. For example, based on the detection results, the control unit will send a signal whether to take out the culture dish or continue to culture. If a removal signal is sent, the culture dishes can also be classified and placed according to the detection results, thereby realizing intelligent monitoring and management and improving efficiency.

[0023] Preferably, as an improvement, the transfer unit includes a lifting module, a feeding linear module, a reversing module and a robotic arm, the feeding linear module is set on the lifting module through a bracket, the reversing module is set on the feeding linear module, and the robotic arm is set on the reversing module, and the reversing module is used to drive the robotic arm to perform rotational motion.

[0024] Beneficial effects: The lifting module is used to drive the entire transfer unit to move up and down, so as to pick up the culture dishes in the vertical direction of the storage area. The feeding linear module is used to drive the robot arm to make linear motion in the horizontal direction, such as linear motion along the X-axis and Y-axis, so as to pick up the culture dishes on the left and right sides of the storage area. The reversing module is used to drive the robot arm to make rotational motion, which is convenient for turning after taking the culture dishes from the loading tray.

[0025] Preferably, as an improvement, each storage area is provided with a vertical support frame and a transverse connecting bar detachably provided on the vertical support frame, the loading tray is detachably provided on the transverse connecting bar, and is arranged in sequence along the length direction of the transverse connecting bar to form a row group, and each storage area is provided with several layers of rows from bottom to top.

[0026] Beneficial effects: The detachable connection method facilitates personalized arrangement and setting according to the specifications of the culture dish and the storage capacity requirements, and the capacity is highly controllable.

[0027] Preferably, as an improvement, a avoidance groove and a weight-reducing hole are provided on the loading tray, the avoidance groove is provided on a side of the loading tray away from the transverse connecting strip, and an arc-shaped avoidance portion is provided on the notch edge of the avoidance groove.

[0028] Beneficial effects: The weight-reducing holes are provided to ensure the stability of the loading tray installation, the avoidance grooves are provided to facilitate the robot arm to clamp the culture dish on the loading tray, and the arc-shaped avoidance portion is provided on the notch of the avoidance groove to avoid interference between the robot arm and the loading tray when turning.

[0029] Preferably, as an improvement, the feeding unit also includes a pushing component, which is arranged on the feeding station. The pushing component includes a lifting module and a pushing module. The lifting module is located on the side of the feeding station and is used to lift the culture dish on the feeding station to a height flush with the feeding transfer tray. The pushing module is used to push the culture dish onto the feeding transfer tray.

[0030] Beneficial effect: The culture dishes are stacked vertically on the feeding station in sequence, the culture dishes are lifted to the pushing module by the lifting module, and the culture dishes on the top layer are pushed to the feeding transfer tray in sequence by the pushing module.

[0031] Preferably, as an improvement, the discharging unit also includes a sorting station, which is arranged behind the discharging station, and a sorting component is arranged on the sorting station, and the sorting component is used to sort the culture dishes on the unloading transfer tray to the discharging station; a plurality of classification collection frames are arranged on the discharging station.

[0032] Beneficial effect: After the monitoring component detects the culture status of the microorganisms in the culture dish, the sorting component is used to classify the culture dishes and place them in different classification collection boxes, which is convenient for operators to directly take them from the corresponding collection boxes without having to take them out and then classify them, thereby improving subsequent operation efficiency.

[0033] Preferably, as an improvement, an electrical unit is also provided in the box, the electrical unit comprising a temperature and humidity sensor, a heating plate, and a communication interface; the temperature and humidity sensors are arranged at the top, side and middle of the box, the heating plate is located at the bottom, rear side, left side and right side of the box, and the communication interface is arranged on the box.

[0034] Beneficial effect: The temperature and humidity sensors are set to monitor the temperature and humidity inside the box in real time, providing favorable living conditions for microbial cultivation.

[0035] Preferably, as an improvement, two avoidance grooves are provided on the feed transfer tray and the discharge transfer tray, and protective edges are provided around the feed transfer tray and the discharge transfer tray.

[0036] Beneficial effects: one avoidance groove is used for guiding the feeding in, and the other avoidance groove is used for giving way for the feeding out; the protective edge is used to limit the culture dish to prevent the culture dish from leaving the transfer tray. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1Schematic diagram of the structure of the incubator (the casing is omitted).

[0038] Figure 2 A top view of the incubator.

[0039] Figure 3 It is a schematic diagram of the structure of the feeding unit.

[0040] Figure 4 A schematic diagram of the structure of the transfer unit.

[0041] Figure 5 It is a structural schematic diagram of the reversing module.

[0042] Figure 6 Schematic diagram of the loading unit.

[0043] Figure 7 It is the front view of the unloading conveying mechanism.

[0044] Figure 8 This is a schematic diagram of the structure of the incubator in Example 2. DETAILED DESCRIPTION

[0045] The following is further described in detail through specific implementation methods:

[0046] The reference numerals in the drawings of the specification include: feeding unit 1, feeding station 11, lifting module 12, linear lifting guide rail 121, lifting chassis 122, pushing module 13, linear pushing guide rail 131, pushing plate 132, transfer basket 411, loading unit 2, storage area 21, loading tray 211, weight reduction hole 2111, vertical support frame 22, horizontal connecting bar 23, transfer unit 3, lifting module 31, lifting bracket 311, guide shaft 312, Y-axis guide rail 32, X-axis guide rail 33, reversing module 34, mounting seat 341, stepping motor 3 42, driving wheel 343, driven wheel 344, synchronous belt 345, rotating shaft 346, robotic arm 35, discharging unit 4, discharging station 41, sorting station 42, sorting component 421, electrical appliance placement area 5, electrical appliance box 51, heating plate 52, sensor 53, feeding conveying mechanism 6, feeding linear module 61, feeding transfer tray 62, guide feeding port 621, scanning component 63, unloading conveying mechanism 7, unloading transport module 71, unloading transfer tray 72, monitoring component 73, avoidance groove 100, arc-shaped avoidance portion 101, culture dish 200.

[0047] Embodiment 1

[0048] A storage-type microorganism intelligent incubator includes a box body, the outer shape of which can be set according to the actual placement space. This embodiment takes a box body with a rectangular structure as an example for detailed description; Figure 1-2As shown, a feed unit 1, a loading unit 2, a transfer unit 3 and a discharging unit 4 are arranged in the box, and an electrical appliance placement area 5 is formed below the feed unit 1, the loading unit 2, the transfer unit 3 and the discharging unit 4, which is mainly used for installing electrical equipment. This arrangement can ensure that the center of gravity of the box moves downward, improve the stability of the box, and at the same time improve the utilization rate of the internal space. The feeding unit 1 and the discharging unit 4 are located on the same side of the box body, the feeding unit 1 includes a feeding station 11 for placing the culture dish 200, and the discharging unit 4 includes a discharging station 41. Specifically, the feeding station 11 and the discharging station 41 are respectively located on the left and right sides of the front side of the box body; the loading unit 2 includes relatively arranged storage areas 21, and each storage area 21 is arranged in a row from bottom to top with a plurality of loading trays 211 for placing the culture dish 200, and the transfer unit 3 is located between the relatively arranged storage areas 21, and the transfer unit 3 is used to transfer the culture dish 200 on the feeding station 11 to the storage area 21, and to transfer the culture dish 200 after culturing from the storage area 21 to the discharging station 41.

[0049] Specifically, in the present embodiment, two groups of loading units 2 are arranged, and are arranged in sequence along the length direction of the box body, and each loading unit 2 is provided with a transfer unit 3; and in order to reduce the movement stroke of the transfer unit 3, the present embodiment is further provided with a feeding conveying mechanism 6 and a unloading conveying mechanism 7 on the front and rear sides of the box body, and the feeding conveying mechanism 6 and the unloading conveying mechanism 7 both extend along the length direction of the box body; the feeding conveying mechanism 6 is used to store the culture dish 200 transported by the feeding unit 1, and the unloading conveying mechanism 7 is used to store the culture dish 200 taken from the storage area 21 by the transfer unit 3.

[0050] like Figure 1 As shown, the feed conveying mechanism 6 includes a bracket, a feed linear module 61 arranged on the bracket, and a feed transfer tray 62 arranged on the feed linear module 61. The height of the feed transfer tray 62 is flush with the top height of the feed station 11. In this embodiment, a scanning component 63 is also arranged above the feed transfer tray 62. The scanning component 63 is fixed to the bracket or to the connecting base of the feed transfer tray 62 through a connecting frame. The scanning component 63 can use a camera or a scanner to obtain the label information on the culture dish placed on the feed transfer tray 62. Specifically, the bracket is configured as a gantry structure, the feed linear module 61 is a linear guide rail, the linear guide rail is fixed to the bracket by bolts, and the feed transfer tray 62 is fixed to the slider of the linear guide rail by an L-shaped bracket; as shown Figure 2 As shown, two avoidance grooves 100 are arranged on the feed transfer plate 62, and protective edges are arranged around it; specifically, the side close to the feed station 11 is the guide feed port 621, and the side of the feed transfer plate 62 close to the loading unit 2 is the avoidance groove 100.

[0051] like Figure 1As shown, the feeding unit 1 also includes a pushing component, which is arranged on the feeding station 11. The pushing component includes a lifting module 12 and a pushing module 13. The lifting module 12 is used to lift the culture dishes 200 on the feeding station 11 one by one to a height flush with the feeding transfer tray 62, and the pushing module 13 is used to push the culture dishes 200 onto the feeding transfer tray 62; specifically, Figure 3 As shown, a transfer basket 411 is provided on the feeding station 11, and the lifting module 12 includes a linear lifting guide rail 121 vertically arranged on the outside of the transfer basket 411, and a lifting chassis 122 is installed on the slider of the linear lifting guide rail 121 by bolts, and the lifting chassis 122 is located in the transfer basket 411; the pushing module 13 is installed on the top of the lifting module 12 through a bracket, and the pushing module 13 includes a linear pushing guide rail 131 and a pushing plate 132, and the pushing plate 132 is fixed to the slider of the linear pushing guide rail 131 by bolts; in other embodiments other than this embodiment, the pushing module 13 can also use an electric push rod or a cylinder.

[0052] When in use, the culture dishes 200 are manually stacked vertically in the transfer basket 411 in sequence, wherein the culture dishes 200 on the bottom layer are located on the lifting chassis 122, and the height of the culture dishes 200 on the top layer is consistent with the height of the feed transfer tray 62. After placement is completed, the slider on the linear push guide rail 131 drives the push plate 132 to move, thereby pushing the culture dishes 200 on the top layer to the feed transfer tray 62, waiting for the transfer unit 3 to transfer the culture dishes 200 here to the storage area 21, and then the lifting module 12 is lifted upward by one unit, so that the top culture dishes 200 are consistent with the height of the feed transfer tray 62 again.

[0053] like Figure 4 As shown, the transfer unit 3 includes a lifting module 31, a feeding linear module, a reversing module 34 and a robotic arm 35. The feeding linear module is set on the lifting module 31 through a bracket, the reversing module 34 is set on the feeding linear module, and the robotic arm 35 is set on the reversing module 34. The reversing module 34 is used to drive the robotic arm 35 to perform 360° rotation. Specifically, the lifting module 31 is fixed to the front and rear sides of the loading unit 2 by columns. The lifting module 31 adopts the existing synchronous belt lifting mechanism, which is a prior art and is not described in detail here. A lifting bracket 311 is provided on the lifting module 31, and a guide shaft 312 is also provided on the side of the lifting bracket 311 away from the lifting module 31, and the guide shaft 312 is used to prevent the lifting bracket 311 from deviating; the feeding linear module is fixed to the lifting bracket 311 by bolts. The feeding linear module of this embodiment is a linear guide rail. The specific feeding linear module includes a Y-axis guide rail 32 and an X-axis guide rail 33. The X-axis guide rail 33 is arranged along the length direction of the box body, and the Y-axis guide rail 32 is arranged along the width direction of the box body, and the X-axis guide rail 33 is fixed on the slider of the Y-axis guide rail 32.

[0054] The reversing module 34 is fixed to the slider of the X-axis guide rail 33 by bolts. Figure 5 As shown, the reversing module 34 includes a mounting base 341, a stepper motor 342 arranged on the mounting base 341, a driving wheel 343, a driven wheel 344 and a synchronous belt 345 arranged on the driving wheel 343 and the driven wheel 344; the driving wheel 343 is driven to rotate by the stepper motor 342, and the synchronous belt 345 is driven by the rotation of the driving wheel 343 to move, thereby driving the driven wheel 344 to rotate; wherein, a rotating shaft 346 is also provided on the driven wheel 344, and the mechanical arm 35 is fixed on the rotating shaft 346 by bolts. The mechanical arm 35 in this embodiment adopts an existing electric clamp, and a rubber sheet (not shown in the figure) is installed on the gripper of the electric clamp, and the rubber sheet plays a role of buffer protection, which can prevent the gripper from causing damage to the outer shell of the culture dish 200 when clamping the culture dish 200.

[0055] like Figure 6 As shown, the loading unit 2 includes storage areas 21 arranged relatively, specifically, the storage area 21 is provided with a vertical support frame 22 and a transverse connecting strip 23 detachably arranged on the vertical support frame 22, the bottom of the vertical support frame 22 is fixed to the bottom of the box body by an L-shaped reinforcement block and bolts, and the transverse connecting strip 23 is fixed to the vertical support frame 22 by bolts; the loading tray 211 is fixedly arranged on the transverse connecting strip 23 by bolts, and is arranged in sequence along the length direction of the transverse connecting strip 23 to form a row group, and each storage area 21 is provided with several layers of rows from bottom to top. Specifically, the loading tray 211 is provided with a protective edge, a avoidance groove 100 and a weight reduction hole 2111, the avoidance groove 100 is provided on the side of the loading tray 211 away from the transverse connecting strip 23, and an arc-shaped avoidance portion 101 is provided on the notch edge of the avoidance groove 100, and the arc-shaped avoidance portion 101 can prevent the robot arm 35 from interfering with the loading tray 211 when turning.

[0056] like Figure 1When used as shown, the robot arm 35 on the transfer unit 3 is used to sequentially transfer the culture dishes 200 on the feed transfer tray 62 to the loading tray 211 of the storage area 21. When the first group of loading units 2 are loaded, the feed linear module 61 drives the feed transfer tray 62 to move to the second group of loading units 2, and the robot arm 35 in the second loading unit 2 is used to sequentially transfer the culture dishes 200 to the loading tray 211 of the storage area 21; wherein, the lifting module 31 drives the robot arm 35 to move in the storage area 21 The robot arm 35 is driven to move in a straight line in the horizontal direction by the feeding linear module to move up and down, and when moving along the Y-axis guide rail 32, the culture dish 200 is taken from the front and back of the storage area 21, and when moving along the X-axis guide rail 33, the culture dish 200 is transported between the two opposite storage areas 21, thereby taking the culture dishes 200 on the front, back, left and right sides of the storage area 21, and the robot arm 35 is driven to rotate by the reversing module 34, so as to turn after taking the culture dish 200 from the loading tray 211.

[0057] like Figure 7 As shown, the unloading conveying mechanism 7 includes a bracket, an unloading conveying module 71 arranged on the bracket, and an unloading transfer plate 72 arranged on the unloading conveying module 71; specifically, the unloading conveying module 71 is a linear guide rail, and the unloading transfer plate 72 is fixed to the slider of the linear guide rail through an L-shaped bracket and bolts; Figure 2 As shown, two avoidance grooves 100 are provided on the unloading transfer tray 72, one avoidance groove 100 is close to the storage area 21, so that the robot arm 35 on the transfer unit 3 can transport the culture dish 200 in the storage area 21 to the unloading transfer tray 72, and the other avoidance groove 100 is close to the discharging unit 4, so that the discharging unit 4 can take the culture dish 200 from the unloading transfer tray 72.

[0058] In this embodiment, a monitoring component 73 for detecting the culture dish 200 on the unloading transfer tray 72 is also provided on the unloading conveying mechanism 7, and the monitoring component 73 is electrically connected to the control unit; specifically, the monitoring component 73 is a camera, and the control unit is a PLC controller, and the camera is fixed above the unloading transfer tray 72 by a bracket; when the culture dish 200 in the storage area 21 reaches the specified culture time, the robot arm 35 on the transfer unit 3 clamps the culture dish 200 to the unloading transfer tray 72, and at this time the camera takes a picture of the culture dish 200 and sends the photographed data to the control unit, which determines the growth of microorganisms in the culture dish 200 and sends a signal to continue to put it back for culture or transfer it to the discharge unit 4 according to the growth situation.

[0059] like Figure 2As shown, the discharging unit 4 also includes a sorting station 42, which is located behind the discharging station 41. The sorting station 42 is provided with a sorting component 421, which is used to sort the culture dishes 200 on the unloading transfer tray 72 to the discharging station 41; specifically, the sorting component 421 of this embodiment adopts the above-mentioned transfer unit 3, that is, another group of transfer units 3 is arranged on the sorting station 42, and the mechanical arm 35 in the transfer unit 3 is used to transfer the culture dishes 200 on the unloading transfer tray 72 to the discharging station 41. A plurality of classification collection frames are arranged on the discharging station 41 of this embodiment, and the specific classification collection frame is a transfer basket 411. The culture dishes 200 are stacked in the transfer basket 411 in sequence through the sorting component 421, and when the transfer basket 411 is full of culture dishes 200, it is taken out by workers.

[0060] To sum up, the internal structure layout of the incubator of the present application is reasonable, which not only meets the hospital's needs for large-capacity storage, but also controls the overall volume, avoiding the problem of inconvenience in transportation and installation due to large volume; at the same time, the internal structure layout is more convenient for use and operation as well as subsequent maintenance. It is a new incubator structure that integrates multiple aspects such as external space occupancy rate, internal space utilization rate and operational convenience.

[0061] Embodiment 2

[0062] The difference between this embodiment and the first embodiment is that Figure 8 As shown, an electrical box 51 is provided in the electrical appliance placement area 5 at the bottom of the box, and an electrical unit is provided in the box. Specifically, the electrical unit includes a heating plate 52, a sensor 53, and a communication interface; the sensor 53 is a temperature and humidity sensor, which includes a temperature sensor and a humidity sensor, and can collect temperature and humidity information; there are multiple temperature and humidity sensors, which are respectively arranged at the top, side and middle of the box. Figure 8 The example of setting the temperature and humidity sensor on one of the surfaces is used for demonstration. For example, when it is set on the top, it can be fixed on the bracket wall. There are multiple heating plates 52, which are respectively located at the bottom, rear side, left side and right side of the box body, and the communication interface is set on the box body.

[0063] The above is only an embodiment of the utility model, and the common knowledge such as the known specific technical solutions and / or characteristics in the solution is not described in detail here. It should be pointed out that for those skilled in the art, without departing from the technical solution of the utility model, several deformations and improvements can be made, which should also be regarded as the protection scope of the utility model, and these will not affect the effect of the implementation of the utility model and the practicality of the patent. The scope of protection required by this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to interpret the content of the claims.

Claims

1. A storage-type microbial intelligent incubator, comprising a box body, characterized in that: A feeding unit, a loading unit, a transfer unit and a discharging unit are arranged in the box body, and an electrical appliance placement area is formed below the feeding unit, the loading unit, the transfer unit and the discharging unit; the feeding unit includes a feeding station for placing culture dishes, and the discharging unit includes a discharging station; the loading unit includes relatively arranged storage areas, each storage area is provided with a plurality of loading trays for placing culture dishes in a row from bottom to top, and the transfer unit is located between the relatively arranged storage areas, and the transfer unit is used to transfer the culture dishes on the feeding station to the storage area, and to transfer the culture dishes after culturing from the storage area to the discharging station.

2. A storage-type microbial intelligent incubator according to claim 1, characterized in that: The loading units are arranged in at least two groups and arranged in sequence along the length direction of the box body, and each loading unit is provided with a transfer unit; the feeding station and the discharging station are arranged on the front side of the box body, and are respectively located on the left and right sides of the front side of the box body.

3. A storage-type microbial intelligent incubator according to claim 2, characterized in that: It also includes a feeding conveying mechanism and a discharging conveying mechanism respectively arranged on the front and rear sides of the box body, and the feeding conveying mechanism and the discharging conveying mechanism both extend along the length direction of the box body; the feeding conveying mechanism is used to store the culture dishes delivered by the feeding unit, and the discharging conveying mechanism is used to store the culture dishes taken from the storage area by the transfer unit.

4. The storage-type microbial intelligent incubator according to claim 3, characterized in that: The feeding conveying mechanism includes a bracket, a feeding linear module arranged on the bracket, and a feeding transfer plate arranged on the feeding linear module, and the height of the feeding transfer plate is flush with the top height of the feeding station; the unloading conveying mechanism includes a bracket, a unloading conveying module arranged on the bracket, and a unloading transfer plate arranged on the unloading conveying module.

5. The storage-type microbial intelligent incubator according to claim 4, characterized in that: The feeding conveying mechanism is also provided with a scanning component for scanning the labels on the culture dishes on the feeding transfer tray, and the unloading conveying mechanism is also provided with a monitoring component for detecting the culture dishes on the unloading transfer tray. The scanning component and the monitoring component are electrically connected to a control unit.

6. A storage-type microbial intelligent incubator according to any one of claims 1 to 5, characterized in that: The transfer unit includes a lifting module, a feeding linear module, a reversing module and a robotic arm. The feeding linear module is arranged on the lifting module through a bracket, the reversing module is arranged on the feeding linear module, and the robotic arm is arranged on the reversing module. The reversing module is used to drive the robotic arm to perform rotational motion.

7. The storage-type microbial intelligent incubator according to claim 6, characterized in that: Each storage area is provided with a vertical support frame and a transverse connecting bar detachably arranged on the vertical support frame. The loading tray is detachably arranged on the transverse connecting bar and arranged in sequence along the length direction of the transverse connecting bar to form a row group. Each storage area is provided with several layers of rows from bottom to top.

8. The storage-type microbial intelligent incubator according to claim 7, characterized in that: The loading plate is provided with an avoidance groove and a weight-reducing hole. The avoidance groove is arranged on a side of the loading plate away from the transverse connecting strip, and an arc-shaped avoidance portion is arranged on the notch edge of the avoidance groove.

9. The storage-type microbial intelligent incubator according to claim 4, characterized in that: The feeding unit also includes a pushing component, which is arranged on the feeding station. The pushing component includes a lifting module and a pushing module. The lifting module is located on the side of the feeding station and is used to lift the culture dish on the feeding station to a height flush with the feeding transfer tray. The pushing module is used to push the culture dish onto the feeding transfer tray.

10. The storage-type microbial intelligent incubator according to claim 5, characterized in that: The discharging unit also includes a sorting station, which is arranged behind the discharging station. A sorting component is arranged on the sorting station, and the sorting component is used to sort the culture dishes on the unloading transfer tray to the discharging station; a plurality of classification collection frames are arranged on the discharging station.

11. The storage-type microbial intelligent incubator according to claim 1, characterized in that: An electrical unit is also provided in the box, which includes a temperature and humidity sensor, a heating plate, and a communication interface; the temperature and humidity sensor is arranged at the top, side and middle of the box, the heating plate is located at the bottom, rear side, left side and right side of the box, and the communication interface is arranged on the box.

12. The storage-type microorganism intelligent incubator according to claim 4, characterized in that: The feeding transfer tray and the unloading transfer tray are provided with two avoidance grooves, and the feeding transfer tray and the unloading transfer tray are provided with protective edges around them.

Citation Information

Patent Citations

  • Intelligent microbial incubator

    CN219886089U