Phenolic resin processing equipment capable of improving uniformity

By designing a vibration mechanism in the phenolic resin processing equipment, the agglomeration of resin particles is broken by using the micro-seismic effect, the problem of uneven distribution of resin particles is solved, the resin quality and product performance are significantly improved, and the equipment maintenance process is simplified.

CN222606136UActive Publication Date: 2025-03-14YINGKOU RUNDA NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202420860066.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-03-14
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

When the existing phenolic resin processing equipment stirs the slurry, there is a problem of uneven distribution of resin particles, which leads to fluctuations in the quality of the resin and affects the overall performance and use effect of the product.

Method used

A phenolic resin processing equipment including a stirring mechanism and a vibration mechanism is designed. The vibration mechanism consists of a dual-axis motor, a cam, a buffer spring and a connecting rod. Through the synergistic action of these components, the stirring mechanism vibrates, thereby creating a micro-shaking effect during the stirring process, breaking the agglomeration phenomenon of resin particles and improving the uniform distribution of particles.

Benefits of technology

Through the micro-shaking effect of the vibration mechanism, the uniform distribution of resin particles is significantly improved, the quality of the resin is stabilized, and the overall performance and use effect of the product are improved. At the same time, the design of the vibration mechanism makes the maintenance and replacement of equipment simpler and more efficient, reducing maintenance costs and improving production efficiency.

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Abstract

The utility model discloses phenolic resin processing equipment capable of improving uniformity, and relates to the technical field of phenolic resin processing, the phenolic resin processing equipment comprises a stirring mechanism, the bottom of the stirring mechanism is provided with a vibration mechanism used for improving the uniformity of phenolic resin, and the vibration mechanism comprises a buffer assembly arranged at the bottom of the stirring mechanism; the cam assembly is arranged at the bottom of the stirring mechanism and comprises a double-shaft motor, and motor shafts are rotationally mounted at the two ends of the double-shaft motor; the connecting assembly is arranged at the bottom of the stirring mechanism, the double-shaft motor operates to drive motor shafts at the two ends to rotate synchronously, the motor shafts drive the cams to rotate with the motor shafts as the axes, and therefore the vibrating plate is driven to move up and down between the upper buffer springs and the lower buffer springs, and the stirring mechanism vibrates through four connecting rods; therefore, a micro-vibration effect can be generated in the stirring process of the stirring mechanism, the agglomeration phenomenon among resin particles can be broken, and the resin particles can be more uniformly dispersed in the stirring barrel.
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Description

Technical Field

[0001] The utility model relates to the technical field of phenolic resin processing, in particular to phenolic resin processing equipment with improved uniformity. Background Art

[0002] In the production of phenolic resin tape, it is necessary to perform slurry dipping operation on the phenolic resin tape. The process is usually as follows: the phenolic resin tape is dipped in the slurry tank and then plasticized in the plasticizing box to complete the dipping and plasticizing operation. The viscosity of the slurry is extremely critical and the slurry needs to be continuously stirred.

[0003] According to the patent name: A production equipment for processing phenolic resin glue (patent publication number: CN214552664U, patent publication date: 2021-11-02), a mixing barrel is arranged at the slurry pump set on the support platform, and the connecting port of the mixing barrel is connected to the discharge pipe on the slurry pump, and a stirring blade is arranged in the mixing barrel, and the stirring blade is arranged on the No. 2 motor outside the mixing barrel. A discharge pipe is arranged under the mixing barrel, and the discharge pipe is connected to the connecting pipe, and a brush is arranged under the connecting pipe. When the device brushes the phenolic resin glue onto the tape on the conveyor belt through the brush, in order to make the resin glue more uniform, when the slurry pump draws up the resin glue, it will enter the mixing barrel, and the stirring blade is driven by the motor to stir it. The stirred glue will go along the discharge pipe to the connecting pipe and finally to the brush. This setting allows the gum to be fully stirred, making it more uniform and more tightly bonded to the tape.

[0004] Based on the above-mentioned prior art, the existing phenolic resin processing equipment still has the following problems: when the existing phenolic resin processing equipment is stirring the slurry, there is a problem of uneven distribution of resin particles, which leads to fluctuations in resin quality and affects the overall performance and use effect of the product. Therefore, the utility model provides a phenolic resin processing equipment with improved uniformity. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a phenolic resin processing equipment with improved uniformity, which solves the following problems existing in the prior phenolic resin processing equipment: when the prior phenolic resin processing equipment stirs the slurry, there is a problem of uneven distribution of resin particles, which leads to fluctuations in resin quality and affects the overall performance and use effect of the product.

[0006] To achieve the above purpose, the utility model is implemented by the following technical scheme: a phenolic resin processing equipment for improving uniformity, comprising a stirring mechanism, a vibration mechanism is provided at the bottom of the stirring mechanism for improving the uniformity of the phenolic resin, and the vibration mechanism includes:

[0007] A buffer component is arranged at the bottom of the stirring mechanism;

[0008] The cam assembly is arranged at the bottom of the stirring mechanism, and comprises a double-shaft motor, both ends of the double-shaft motor are rotatably mounted with motor shafts, and one end of the motor shaft away from the double-shaft motor is fixedly mounted with a cam;

[0009] The connecting assembly is arranged at the bottom of the stirring mechanism and is used to connect and install the stirring mechanism and the vibration mechanism.

[0010] Preferably, the buffer assembly includes a base, four limit columns are fixedly installed on the top of the base, a limit block is fixedly installed on the top of the limit column, the outer ring of the limit column is movably sleeved with an upper buffer spring, the outer ring of the limit column is movably sleeved with a lower buffer spring, and the outer ring of the lower buffer spring is movably sleeved with a vibration plate.

[0011] Preferably, the connecting assembly comprises four connecting rods fixedly mounted on the outer ring of the vibration plate, and two bolts are installed through the bottom threads on the top plate of the connecting rods.

[0012] Preferably, the dual-axis motor is fixedly mounted on the top of the vibration plate.

[0013] Preferably, the upper buffer spring is installed on the top of the vibration plate, and the lower buffer spring is installed on the bottom of the vibration plate.

[0014] Preferably, the bolt thread penetrates through the top plate of the connecting rod and is threaded into the bottom plate of the stirring mechanism.

[0015] The utility model provides a phenolic resin processing device with improved uniformity. Compared with the prior art, it has the following beneficial effects:

[0016] (1) The phenolic resin processing equipment with improved uniformity has a dual-axis motor that drives the motor shafts at both ends to rotate synchronously. The motor shaft drives the cam to rotate with the motor shaft as the axis, thereby driving the vibration plate to move up and down between the upper buffer spring and the lower buffer spring. The stirring mechanism is vibrated through four connecting rods, thereby generating a micro-vibration effect during the stirring process of the stirring mechanism, which helps to break the agglomeration phenomenon between the resin particles and make the resin particles more evenly dispersed in the stirring barrel.

[0017] (2) In the phenolic resin processing equipment with improved uniformity, the vibration mechanism is connected to the stirring mechanism through a connecting rod and a bolt, so that the stirring mechanism and the vibration mechanism can be easily connected or disassembled, thereby making the maintenance and replacement of the equipment simple and efficient, reducing maintenance costs and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a right-side stereoscopic structural diagram of the utility model;

[0019] Figure 2 It is a right-side stereoscopic structural diagram of the vibration mechanism of the utility model;

[0020] Figure 3 This is a three-dimensional structural diagram of the buffer component of the utility model;

[0021] Figure 4 This is a three-dimensional structural diagram of the cam assembly of the utility model;

[0022] Figure 5 It is a three-dimensional structural diagram of the connection component of the utility model.

[0023] In the figure: 1-stirring mechanism, 2-vibration mechanism, 21-buffer assembly, 211-base, 212-limiting column, 213-limiting block, 214-upper buffer spring, 215-lower buffer spring, 216-vibration plate, 22-cam assembly, 221-dual-axis motor, 222-motor shaft, 223-cam, 23-connecting assembly, 231-connecting rod, 232-bolt. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-5 , the utility model provides a technical solution:

[0026] A phenolic resin processing device for improving uniformity includes a stirring mechanism 1, wherein a phenolic resin is input into a feed port at the top of the stirring mechanism 1, and a motor of the stirring mechanism 1 drives a stirring column inside the stirring mechanism 1 to rotate, thereby stirring the phenolic resin inside the stirring mechanism 1. A vibration mechanism 2 is provided at the bottom of the stirring mechanism 1 for improving the uniformity of the phenolic resin, and the vibration mechanism 2 includes:

[0027] The buffer assembly 21 is arranged at the bottom of the stirring mechanism 1;

[0028] The cam assembly 22 is arranged at the bottom of the stirring mechanism 1, and includes a double-axis motor 221. The double-axis motor 221 adopts a double-axis motor of model STP-42D4042-02, is electrically connected to an external power supply, and is opened and closed by a person operating a control panel. Motor shafts 222 are rotatably installed at both ends of the double-axis motor 221, and a cam 223 is fixedly installed at one end of the motor shaft 222 away from the double-axis motor 221;

[0029] The dual-axis motor 221 runs, driving the motor shafts 222 at both ends to rotate synchronously. The motor shaft 222 drives the cam 223 to rotate with the motor shaft 222 as the axis, thereby driving the vibration plate 216 to move up and down between the upper buffer spring 214 and the lower buffer spring 215. The stirring mechanism 1 is vibrated through the four connecting rods 231, thereby generating a micro-vibration effect during the stirring process of the stirring mechanism 1, which helps to break the agglomeration between the resin particles and make the resin particles more evenly dispersed in the stirring barrel.

[0030] The connecting assembly 23 is disposed at the bottom of the stirring mechanism 1 and is used to connect and install the stirring mechanism 1 and the vibration mechanism 2 .

[0031] In this embodiment, the buffer assembly 21 includes a base 211, four limit columns 212 are fixedly installed on the top of the base 211, a limit block 213 is fixedly installed on the top of the limit column 212, the outer ring of the limit column 212 is movably mounted with an upper buffer spring 214, the outer ring of the limit column 212 is movably mounted with a lower buffer spring 215, and the outer ring of the lower buffer spring 215 is movably mounted with a vibration plate 216.

[0032] In this embodiment, the connection assembly 23 includes four connection rods 231 fixedly installed on the outer ring of the vibration plate 216, and two bolts 232 are installed on the top plate of the connection rod 231 through the bottom thread.

[0033] In this embodiment, the dual-axis motor 221 is fixedly mounted on the top of the vibration plate 216 .

[0034] In this embodiment, the upper buffer spring 214 is installed on the top of the vibration plate 216 , and the lower buffer spring 215 is installed on the bottom of the vibration plate 216 .

[0035] The lower buffer spring 215 and the vibration plate 216 mainly play the role of shock absorption and buffering. When the cam assembly 22 drives the vibration plate 216 to move up and down, vibration and impact force will be generated. The lower buffer spring 215 and the vibration plate 216 can effectively absorb and disperse these vibrations and impact forces to prevent them from being directly transmitted to other components, thereby protecting the stability and integrity of the entire structure.

[0036] In this embodiment, the bolt 232 is threaded through the top plate of the connecting rod 231 and is threaded into the bottom plate of the stirring mechanism 1. The vibration mechanism 2 is connected to the stirring mechanism 1 through the connecting rod 231 and the bolt 232, so that the stirring mechanism 1 and the vibration mechanism 2 can be easily connected or disassembled, thereby making the maintenance and replacement of the equipment simple and efficient, reducing maintenance costs and improving production efficiency.

[0037] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0038] During operation, the device is first connected to an external power source, and then phenolic resin is input through the feed port at the top of the stirring mechanism 1. At this time, the motor of the stirring mechanism 1 drives the stirring column inside the stirring mechanism 1 to rotate, and the phenolic resin inside the stirring mechanism 1 is stirred. At the same time, the dual-axis motor 221 runs, driving the motor shafts 222 at both ends to rotate synchronously. The motor shaft 222 drives the cam 223 to rotate with the motor shaft 222 as the axis, thereby driving the vibration plate 216 to move up and down between the upper buffer spring 214 and the lower buffer spring 215. The stirring mechanism 1 is vibrated through four connecting rods 231, so that a micro-vibration effect is generated during the stirring process of the stirring mechanism 1. After the phenolic resin is evenly stirred, it is output through the discharge port on the left side of the stirring mechanism 1.

[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A phenolic resin processing device for improving uniformity, comprising a stirring mechanism (1), characterized in that: A vibration mechanism (2) is provided at the bottom of the stirring mechanism (1) for improving the uniformity of the phenolic resin. The vibration mechanism (2) comprises: A buffer assembly (21) is arranged at the bottom of the stirring mechanism (1); A cam assembly (22) is arranged at the bottom of the stirring mechanism (1), and comprises a double-shaft motor (221), two ends of the double-shaft motor (221) are rotatably mounted with motor shafts (222), and one end of the motor shaft (222) away from the double-shaft motor (221) is fixedly mounted with a cam (223); The connecting assembly (23) is arranged at the bottom of the stirring mechanism (1) and is used to connect and install the stirring mechanism (1) and the vibration mechanism (2).

2. The phenolic resin processing equipment for improving uniformity according to claim 1, characterized in that: The buffer component (21) comprises a base (211), four limiting columns (212) are fixedly mounted on the top of the base (211), a limiting block (213) is fixedly mounted on the top of the limiting column (212), an outer ring of the limiting column (212) is movably mounted with an upper buffer spring (214), an outer ring of the limiting column (212) is movably mounted with a lower buffer spring (215), and an outer ring of the lower buffer spring (215) is movably mounted with a vibration plate (216).

3. A phenolic resin processing equipment for improving uniformity according to claim 2, characterized in that: The connection assembly (23) comprises four connection rods (231) fixedly mounted on the outer ring of the vibration plate (216), and two bolts (232) are installed on the top plate of the connection rods (231) through the bottom thread.

4. A phenolic resin processing equipment for improving uniformity according to claim 2, characterized in that: The dual-axis motor (221) is fixedly mounted on the top of the vibration plate (216).

5. The phenolic resin processing equipment for improving uniformity according to claim 2, characterized in that: The upper buffer spring (214) is installed on the top of the vibration plate (216), and the lower buffer spring (215) is installed on the bottom of the vibration plate (216).

6. The phenolic resin processing equipment for improving uniformity according to claim 3, characterized in that: The bolt (232) is threadedly inserted through the top plate of the connecting rod (231) and is threadedly engaged with the bottom plate of the stirring mechanism (1).

Citation Information

Patent Citations

  • Production equipment for phenolic resin glue processing

    CN214552664U