Synthesis kettle with rapid heating device

By designing a temperature insulation cover and heating module in the synthetic kettle, combined with the filling tube and a rotating motor, the problems of temperature difference and material stress during the rapid heating of the synthetic kettle are solved, and more uniform and efficient heating is achieved, improving the overall use effect and product purity.

CN222606351UActive Publication Date: 2025-03-14CHENGDU NEW PEACE TECH CO LTD
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Patent Information

Application Number
CN202420827483.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2025-03-14
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

Existing synthetic kettles are prone to temperature differences during the rapid heating process. The rapid heating rate may lead to uneven thermal expansion of the material and generate stress, resulting in material fatigue and damage, and reducing the use effect.

Method used

A synthetic kettle with a rapid heating device is designed, and the temperature insulation cover and heating module are used for temperature control and heating, and the material is mixed and stirred through the filling tube, and the rotating motor and annular slide rail are used to achieve uniform heating of the kettle body.

Benefits of technology

Through the combination of the temperature insulation cover and the heating module, rapid and uniform temperature rise is achieved, temperature difference is reduced, material stress and fatigue are avoided, and the use effect of the synthetic kettle and the purity of the product are improved.

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Abstract

The utility model relates to the field of synthesis kettles, in particular to a synthesis kettle with a rapid heating device. The technical problems that a heating structure of a synthesis kettle is fixedly arranged, so that local rapid heating is performed, the temperature difference condition is easy to generate, the heating speed is too high, a material in the synthesis kettle possibly generates stress due to non-uniform thermal expansion, the material is possibly fatigued and damaged for a long time, and the overall use effect is reduced are solved. According to the technical scheme, the synthesis kettle with the rapid heating device comprises a kettle body, a thermal insulation cover, a filling pipe and a heating module, the thermal insulation cover can be used for insulating temperature overflow for constant temperature storage and rapid temperature rise, the heating module is used for heating, controlling and adjusting parameters, corresponding materials can be filled through the filling pipe for timely mixing and stirring operation, and the overall rapid temperature rise effect is improved.
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Description

Technical Field

[0001] The utility model relates to the field of synthesis kettles, in particular to a synthesis kettle with a rapid heating device. Background Art

[0002] A synthesis kettle is a reactor provided for synthesizing chemical substances under certain temperature and pressure conditions. The synthesis kettle can withstand high pressure and adverse environment under extreme conditions such as high temperature, high pressure, oxidation resistance, and high viscosity, and carry out efficient reactions, thereby greatly improving the success rate of the reaction and avoiding unnecessary waste and loss. Using a synthesis kettle for reaction can effectively reduce side reactions and impurities in the reaction, thereby improving the purity and quality of the reaction product. In the process of rapid heating, the existing synthesis kettle has a fixed heating structure, which allows it to heat up locally and rapidly, and is prone to temperature differences. If the heating rate is too fast, the material inside the synthesis kettle may produce stress due to uneven thermal expansion, which may cause material fatigue and damage in the long run, reducing the overall use effect. Therefore, we propose a synthesis kettle with a rapid heating device to solve the above problems. Utility Model Content

[0003] In order to overcome the problem that the synthesis kettle is fixed in its heating structure, it is easy to produce temperature differences due to local rapid heating, and the heating rate is too fast. The material inside the synthesis kettle may produce stress due to uneven thermal expansion, which may cause material fatigue and damage in the long run, reducing the overall use effect.

[0004] The technical solution of the utility model is: a synthesis kettle with a rapid heating device, comprising a kettle body, a thermal insulation cover, a filling pipe and a heating module; the outer side of the kettle body is provided with a thermal insulation cover which can isolate temperature overflow to store constant temperature and quickly increase the temperature, the outer end of the thermal insulation cover is surrounded and connected with a heating module for heating control and parameter adjustment, and the top of the kettle body is provided with a filling pipe for heating materials.

[0005] Preferably, a thermal insulation cover can be used to isolate temperature overflow, store constant temperature and quickly increase the temperature. The heating control parameters can be adjusted through the heating module. The corresponding materials can be added through the filling pipe for timely mixing and stirring operations, thereby improving the overall rapid heating effect.

[0006] Preferably, a stirring module is provided in the center of the kettle body, and the stirring module includes a rotating rod and a stirring frame. The stirring frame is arranged around the outer end of the rotating rod, and a driving motor is provided at the upper end of the stirring module. The driving motor drives the rotating rod to drive the stirring frame to rotate. An annular slide rail is provided near the edge of the lower end of the kettle body. When stirring is performed, the driving motor drives the rotating rod to drive the stirring frame to rotate, so that the interior is better mixed.

[0007] Preferably, a connecting column is provided at the bottom center of the kettle body, a fixed sealing sleeve is provided on the connecting column, shock-absorbing brackets are evenly distributed at the lower end of the fixed sealing sleeve, a rotating motor is provided at the lower end of the connecting column, the rotating motor drives the connecting column to drive the kettle body to rotate, a discharge pipe is provided on the outer side of the bottom of the kettle body, and a flange ring is provided on the top of the filling pipe, which can be clamped and installed using the flange ring.

[0008] Preferably, a top sealing sleeve is provided at the upper end of the insulation cover close to the kettle body, a heating air blowing port connected to the heating module is circumferentially provided on the inner side of the insulation cover, an extension bracket is circumferentially provided on the lower outer end of the insulation cover, a shock-absorbing airbag cover is provided at the bottom of the insulation cover close to the kettle body, a tray is provided at the inner bottom of the insulation cover, an annular slide groove for the sliding of the annular slide rail is provided on the tray, and a rotating motor drives the connecting column to drive the annular slide rail of the kettle body to rotate along the annular slide groove, so that it is heated evenly and the heating area is accelerated.

[0009] Preferably, the heating module includes a heating box, a flashing light, a control display screen and a heater. Ventilation grooves are provided along both sides of the heating box. The inner side of the heating box is provided with air flow holes connected to the thermal insulation cover. When the heater is started, its heat flow passes through the air flow holes and enters the heating air outlet.

[0010] Preferably, a heater is provided at the center of the heating box, and a control display screen is provided at the upper end of the heater, and the temperature control parameters are adjusted using the control display screen.

[0011] Preferably, a temperature sensor electrically connected to the heater and the control display screen is provided on the top of the heating box, and a flashing light is provided on the upper end of the temperature sensor, and feedback from the temperature sensor to the flashing light is convenient for observation of operation.

[0012] Beneficial effects of the utility model:

[0013] 1. According to the previous synthesis kettle, during the rapid heating process, the heating structure is fixed, which makes it heat up locally and quickly, which is easy to produce temperature differences. In addition, the heating speed is too fast, and the materials inside the synthesis kettle may produce stress due to uneven thermal expansion, which may cause material fatigue and damage in the long run, reducing the overall use effect. The difference is that the insulation cover can be used to isolate the temperature from overflowing, store constant temperature and quickly increase the temperature. The heating control parameters are adjusted through the heating module, and the corresponding materials can be added through the filling pipe for timely mixing and stirring operations, thereby improving the overall rapid heating effect.

[0014] 2. When heating, the shock-absorbing airbag sleeve and the top sealing sleeve respectively cover the upper and lower parts of the kettle body in an annular manner to prevent gas leakage. The rotating motor drives the connecting column to drive the annular slide rail of the kettle body to rotate along the annular slide groove, so that it is heated evenly, the heating area is accelerated, and the heat flow is quickly increased, thereby improving the overall heating effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the explosion of the kettle body and the thermal insulation cover of the utility model;

[0017] Figure 3 It is a schematic diagram of the kettle body of the utility model from another angle;

[0018] Figure 4 It is a schematic diagram of the thermal insulation cover of the present utility model.

[0019] Explanation of the reference numerals: 1. kettle body; 2. thermal insulation cover; 3. filling pipe; 4. heating module; 101. driving motor; 102. stirring module; 103. annular slide rail; 104. rotating motor; 105. connecting column; 106. discharge pipe; 107. fixed sealing sleeve; 108. shock-absorbing bracket; 201. top sealing sleeve; 202. heating air blow port; 203. extension bracket; 204. tray; 205. annular slide groove; 206. shock-absorbing airbag sleeve; 301. flange ring; 401. heating box; 402. ventilation groove; 403. flashing light; 404. control display screen; 405. heater. DETAILED DESCRIPTION

[0020] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0021] See also Figure 1-2 The utility model provides an embodiment: a synthesis kettle with a rapid heating device, comprising a kettle body 1, a thermal insulation cover 2, a filling pipe 3 and a heating module 4; the outer side of the kettle body 1 is provided with a thermal insulation cover 2 which can isolate the temperature from overflowing, store constant temperature and quickly increase the temperature, the outer end of the thermal insulation cover 2 is surrounded and connected with a heating module 4 for heating control and parameter adjustment, and the top of the kettle body 1 is provided with a filling pipe 3 for heating materials.

[0022] See also Figure 2-4In this embodiment, a stirring module 102 is provided at the center of the kettle body 1. The stirring module 102 includes a rotating rod and a stirring frame. The outer end of the rotating rod is surrounded by a stirring frame. A driving motor 101 is provided at the upper end of the stirring module 102. The driving motor 101 drives the rotating rod to drive the stirring frame to rotate. An annular slide rail 103 is provided near the edge of the lower end of the kettle body 1. When stirring, the driving motor 101 drives the rotating rod to drive the stirring frame to rotate, so that the inside is better mixed. A connecting column 105 is provided at the bottom center of the kettle body 1. A fixed sealing sleeve 107 is sleeved on the connecting column 105. Shock-absorbing brackets 108 are evenly distributed at the lower end of the fixed sealing sleeve 107. A rotating motor 104 is provided at the lower end of the connecting column 105. The rotating motor 104 drives the connecting column 105 to drive the kettle body 1 to rotate. A discharge pipe 106 is provided on the outer side of the bottom of the kettle body 1. A flange ring 301 is provided on the top of the filling pipe 3, and the flange ring 301 can be used for clamping installation.

[0023] See also Figure 3-4 In this embodiment, the upper end of the insulation cover 2 is close to the kettle body 1 and is fitted with a top sealing sleeve 201, the inner side of the insulation cover 2 is circumferentially provided with a heating blowing port 202 connected to the heating module 4, the lower outer end of the insulation cover 2 is circumferentially provided with an extension bracket 203, the bottom of the insulation cover 2 is close to the kettle body 1 and is fitted with a shock-absorbing airbag sleeve 206, the inner bottom of the insulation cover 2 is provided with a tray 204, and the tray 204 is provided with an annular slide groove 205 for the annular slide rail 103 to slide, and the rotating electric The machine 104 drives the connecting column 105 to drive the annular slide rail of the kettle body 1 to rotate along the annular slide groove 205, so that it is heated evenly and the heating area is accelerated. The heating module 4 includes a heating box 401, a flashing light 403, an operation display screen 404 and a heater 405. Ventilation grooves 402 are opened along the edges of both sides of the heating box 401. The inner side of the heating box 401 is provided with an air flow hole connected to the temperature insulation cover 2. The heater 405 is started to allow its heat flow to pass through the air flow hole and enter the heating air blowing port 202.

[0024] See also Figure 1-4 In this embodiment, a heater 405 is provided at the center of the heating box 401, and a control display screen 404 is provided at the upper end of the heater 405. The temperature control parameters are adjusted by using the control display screen 404. A temperature sensor electrically connected to the heater 405 and the control display screen 404 is provided at the top of the heating box 401. A flashing light 403 is provided at the upper end of the temperature sensor, and feedback to the flashing light 403 is provided through the temperature sensor to facilitate observation and operation.

[0025] During operation, the flange ring 301 can be used to snap-fit ​​and install the solution tube, and the temperature control parameters can be adjusted using the control display screen 404. The heater 405 is started to allow its heat flow to pass through the air flow holes into the heating air blowing port 202. The shock-absorbing airbag sleeve 206 and the top sealing sleeve 201 respectively cover the upper and lower parts of the kettle body 1 in an annular manner, and the heat flow storage rises. The rotating motor 104 drives the connecting column 105 to drive the annular slide rail of the kettle body 1 to rotate along the annular slide groove 205, so that it is heated evenly, the heating area is accelerated, and the heat flow is quickly increased. The temperature sensor is used to feed back to the flashing light 403 for easy observation of the operation.

[0026] Through the above steps, the thermal insulation cover 2 can be used to isolate temperature overflow to store constant temperature and quickly increase the temperature. The heating module 4 is used to control and adjust the parameters. The filling pipe 3 can be used to add corresponding materials for timely mixing and stirring operations, thereby improving the overall rapid heating effect.

[0027] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A synthesis reactor with a rapid heating device, comprising a reactor body (1); characterized in that: The invention also comprises a heat-insulating cover (2), a filling pipe (3) and a heating module (4); the outer side of the kettle body (1) is provided with a heat-insulating cover (2) which can isolate the temperature from overflowing, store constant temperature and quickly increase the temperature; the outer end of the heat-insulating cover (2) is connected to a heating module (4) for heating control and parameter adjustment; and the top of the kettle body (1) is provided with a filling pipe (3) for heating materials.

2. The synthesis reactor with a rapid heating device according to claim 1, characterized in that: A stirring module (102) is provided at the center of the kettle body (1), the stirring module (102) comprises a rotating rod and a stirring frame, the stirring frame is arranged around the outer end of the rotating rod, a driving motor (101) is provided at the upper end of the stirring module (102), the driving motor (101) drives the rotating rod to drive the stirring frame to rotate, and an annular slide rail (103) is provided at the lower end of the kettle body (1) near the edge.

3. The synthesis reactor with a rapid heating device according to claim 2, characterized in that: A connecting column (105) is provided at the center of the bottom of the kettle body (1), a fixed sealing sleeve (107) is sleeved on the connecting column (105), shock-absorbing brackets (108) are evenly distributed at the lower end of the fixed sealing sleeve (107), a rotating motor (104) is provided at the lower end of the connecting column (105), and the rotating motor (104) drives the connecting column (105) to drive the kettle body (1) to rotate, a discharge pipe (106) is provided on the outer side of the bottom of the kettle body (1), and a flange ring (301) is provided at the top of the filling pipe (3).

4. The synthesis reactor with a rapid heating device according to claim 2, characterized in that: A top sealing sleeve (201) is provided at the upper end of the thermal insulation cover (2) close to the kettle body (1), a heating air blowing port (202) connected to the heating module (4) is provided in an annular manner on the inner side of the thermal insulation cover (2), an extension bracket (203) is provided in an annular manner on the lower outer end of the thermal insulation cover (2), a shock-absorbing airbag sleeve (206) is provided at the bottom of the thermal insulation cover (2) close to the kettle body (1), a tray (204) is provided at the inner bottom of the thermal insulation cover (2), and an annular slide groove (205) for the annular slide rail (103) to slide is provided on the tray (204).

5. The synthesis reactor with a rapid heating device according to claim 1, characterized in that: The heating module (4) comprises a heating box (401), a flashing light (403), a control display screen (404) and a heater (405). Ventilation grooves (402) are provided along the edges of both sides of the heating box (401). The inner side of the heating box (401) is provided with air flow holes that are connected to the thermal insulation cover (2).

6. The synthesis reactor with a rapid heating device according to claim 5, characterized in that: A heater (405) is provided at the center of the heating box (401), and an operation display screen (404) is provided at the upper end of the heater (405).

7. The synthesis reactor with a rapid heating device according to claim 5, characterized in that: A temperature sensor electrically connected to the heater (405) and the control display screen (404) is provided on the top of the heating box (401), and a flashing light (403) is provided on the upper end of the temperature sensor.