Metal removal device of pulverizer
By designing a crusher metal removal device, the automatic removal and transportation of iron metal is achieved by using servo motors, gear systems and electromagnets, solving the problem that traditional manual removal methods cannot guarantee the complete removal of metal debris, and improving removal efficiency and safety.
Patent Information
- Application Number
- CN202421044850.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-14
AI Technical Summary
When using traditional crushers, staff need to manually remove metal debris from the material, but this method cannot guarantee complete removal, causing metal debris to enter the crusher, damage the screen, and affecting the safety of use.
A crusher metal removal device is designed, including a removal device, a conveying device and a control device. The removal device drives the electromagnet to remove iron metal through the servo motor and gear system. The conveyor transports the removed iron metal out through the rotating roller and conveyor belt. The control device controls the drop position of the iron metal through the control panel and the switch.
The automatic removal and transportation of iron metals is realized, the labor intensity of staff is reduced, the efficiency and accuracy of iron metal removal is improved, and the use safety of the crusher is ensured.
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Figure CN222606682U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pulverizers, in particular to a pulverizer metal removing device. Background Art
[0002] A pulverizer is a machine that crushes large-sized solid raw materials into required sizes. The pulverizer consists of coarse crushing, fine crushing, wind conveying and other devices. The purpose of the pulverizer is achieved by shearing the material through the mutual engagement of the crushing rollers. It is usually used to crush recycled waste items.
[0003] During the use of the current pulverizer, the material to be pulverized is added to the inside of the pulverizer through the feed port. When the pulverizer is started, the two pulverizing rollers inside the pulverizer rotate in opposite directions, and the pulverizing rollers roll the objects into the inside, and the meshing parts of the two pulverizing rollers cut the objects into pieces, thereby achieving the pulverizing effect. The pulverized objects are discharged from the discharge port, completing the entire pulverizing process. For example, a pulverizing mechanism with the application number "201520923876.3" includes a shell, a pulverizing shaft and multiple groups of pulverizing leaf groups. The shell is provided with a feed pipe and a discharge pipe connected to the inside thereof. The pulverizing shaft and the multiple groups of pulverizing leaf groups are all arranged inside the shell, one end of the pulverizing shaft passes through the shell, the multiple groups of pulverizing leaf groups are all connected to the pulverizing shaft, and the multiple groups of pulverizing leaf groups are arranged at intervals, each group of pulverizing leaf groups includes four pulverizing leaves, one end of the four pulverizing leaves are all connected to the pulverizing shaft, and the four pulverizing leaves together form a "cross" structure, and the "cross" structure of the multiple groups of pulverizing leaf groups is divergent in the axial direction of the pulverizing shaft. The pulverizing mechanism provided by the utility model has good pulverizing effect and high pulverizing efficiency;
[0004] When using a traditional crusher, workers need to remove metal debris inside the material, but the traditional operation method mostly relies on manual selection, but this operation method cannot guarantee that iron debris of any size can be removed cleanly, so there is still a probability that iron debris will enter the crusher. Once the iron debris enters the crusher, it will damage the screen inside the crusher, and the safety of the crusher cannot be guaranteed. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a metal removal device for a crusher, which solves the problem that when using a traditional crusher, the staff needs to remove the metal debris inside the material. However, the traditional operation method mostly relies on manual selection, but this operation method cannot guarantee that iron debris of any size can be removed cleanly, so that there is still a probability that iron debris will enter the crusher. Once the iron debris enters the crusher, it will damage the screen inside the crusher, and thus the safety of the crusher cannot be guaranteed.
[0006] To achieve the above-mentioned purpose, the utility model is implemented through the following technical solutions: a pulverizer metal removal device, including a device body, characterized in that: a support frame is installed on the outer wall of the device body, a feed port is installed on the outer wall of the support frame, and a control panel is installed on the outer wall of the device body, the pulverizer metal removal device also includes: a removal device, installed inside the device body; a conveying device, installed inside the support frame; a control device, installed inside the device body; the removal device includes: a first servo motor, detachably installed on the inner wall of the device body; a first gear, detachably installed on the output end of the first servo motor, and rotatably connected to the inner wall of the device body through a bearing; a second gear, meshed with the outer wall of the first gear; a rotating drum, installed on the inner wall of the second gear, and rotatably connected to the inner wall of the device body through a bearing; a plurality of electromagnets are provided, installed on the inner wall of the rotating drum; a discharge port is installed on the inner wall of the device body;
[0007] The removal device can remove iron metal from the crushed objects, the conveying device can convey the removed iron metal outward, and the control device can allow the iron metal to fall on top of the conveying device. When the first servo motor is working, it drives the second gear to rotate through the first gear, and the second gear drives the internal electromagnet to rotate through the rotating drum.
[0008] Preferably, the conveying device includes: two rollers, both of which are rotatably connected to the inner wall of the support frame through bearings; a conveyor belt, which is installed on the outer walls of the two rollers; a second servo motor, which is detachably installed on the front side of the roller close to the discharge port and is detachably connected to the outer wall of the support frame; two baffles, both of which are installed on the top of the support frame; wherein, when the second servo motor is working, it drives the roller close to the discharge port to rotate, and the two rollers cooperate with each other to drive the conveyor belt to rotate.
[0009] Preferably, the control device includes: multiple outer frames, which are installed on the outer wall of the rotating drum; multiple sliding rods, which are respectively inserted into the inner walls of the multiple outer frames; multiple rollers, which are respectively rotatably connected to one end of the multiple sliding rods through bearings; multiple springs, which are respectively pressed against the outer walls of the multiple outer frames and respectively pressed against the outer walls of the multiple sliding rods; multiple switches, which are all installed on the inner walls of the multiple outer frames and respectively electrically connected to the multiple electromagnets; an inclined plate, which is installed above the inner wall of the device body; wherein the inclined plate pushes the sliding rod to move downward by squeezing the roller, and at the same time the sliding rod compresses the spring, and the sliding rod presses the switch to control the opening and closing of the switch.
[0010] Beneficial Effects
[0011] The utility model provides a metal removal device for a pulverizer. It has the following beneficial effects: the metal removal device for a pulverizer adds the object to be pulverized from the feed port into the main body of the device, removes the iron metal in the object through the removal device in cooperation with the conveying device, and the removal of the iron metal will not affect the recycling of the object, and the iron metal does not need to be recovered by the staff controlling the electromagnet suction cup, thereby reducing the labor intensity of the staff;
[0012] The control device controls the iron metal to automatically fall on the top of the conveying device. This method makes the falling position of the iron metal more accurate, and the iron metal will not fall into the inside of the rotary drum again, preventing the electromagnet from screening the iron metal for the second time, thereby improving the screening efficiency of the iron metal. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structure of the utility model;
[0014] Figure 2 for Figure 1 A cross-sectional view of
[0015] Figure 3 for Figure 1 A side sectional view of
[0016] Figure 4 for Figure 3 Schematic diagram of the structure of the middle frame, sliding rod and roller.
[0017] In the figure: 1. device body; 2. removal device; 201. first servo motor; 202. first gear; 203. second gear; 204. rotating drum; 205. electromagnet; 3. discharge port; 4. support frame; 5. conveying device; 501. roller; 502. conveyor belt; 503. second servo motor; 504. baffle; 6. feed port; 7. control device; 701. outer frame; 702. slide bar; 703. roller; 704. spring; 705. switch; 706. inclined plate; 8. control panel. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] By those skilled in the art, the components in this case are connected in sequence. The specific connection and operation sequence should refer to the following working principle. The detailed connection means are well-known technologies in the art. The following mainly introduces the working principle and process.
[0020] When using a traditional crusher, workers need to remove metal debris from the material. However, the traditional operation method mostly relies on manual selection. However, this operation method cannot guarantee that iron debris of any size can be completely removed, so there is still a probability that iron debris will enter the crusher. Once the iron debris enters the crusher, it will damage the screen inside the crusher, and the safety of the crusher cannot be guaranteed.
[0021] In view of this, the utility model provides a metal removal device for a crusher, through which objects are added from a feed port into a device body, and the iron metal in the objects to be crushed is removed by the removal device in cooperation with a conveying device. The removal of the iron metal will not affect the recycling of the objects, and the iron metal does not require staff to control an electromagnet suction cup to recover it, thereby reducing the labor intensity of staff.
[0022] Embodiment 1: By Figure 1 , 2 , 3 and 4 show that a pulverizer metal removal device comprises a device body (1), the outer wall of the device body (1) is mounted with a support frame (4), the outer wall of the support frame (4) is mounted with a feed port (6), the outer wall of the device body (1) is mounted with a control panel (8), the pulverizer metal removal device further comprises: a removal device (2), mounted inside the device body (1); a conveying device (5), mounted inside the support frame (4); a control device (7), mounted inside the device body (1); the removal device (2) comprises: a first servo motor (201), detachably mounted on the inner wall of the device body (1); a first gear (202), detachably mounted on the output end of the first servo motor (201), and rotatably connected to the inner wall of the device body (1) through a bearing; a second gear ( 203), meshed with the outer wall of the first gear (202); a rotating drum (204), mounted on the inner wall of the second gear (203), and rotatably connected to the inner wall of the device body (1) through a bearing; a plurality of electromagnets (205), mounted on the inner wall of the rotating drum (204); a discharge port (3) is installed on the inner wall of the device body (1); wherein the removal device (2) is capable of removing iron metal from the object to be crushed, the conveying device (5) is capable of conveying the removed iron metal outward, and the control device (7) is capable of allowing the iron metal to fall onto the conveying device (5); wherein when the first servo motor (201) is in operation, it drives the second gear (203) to rotate through the first gear (202), and the second gear (203) drives the internal electromagnet (205) to rotate through the rotating drum (204);
[0023] In the specific implementation process, it is worth pointing out that the objects fall into the removal device 2 through the feed port 6, and the removal device 2 removes the iron metal in the crushed objects when it is working. The control device 7 can control the iron metal to fall on the top of the conveying device 5, and the conveying device 5 can convey the removed iron metal outward, that is, the removal of the iron metal in the crushed objects is completed. The model of the first servo motor 201 is SM80-D601930. When the first servo motor 201 is working, it drives the second gear 203 to rotate through the first gear 202, and the second gear 203 drives the rotating drum 204 to rotate. The rotating drum 204 drives the adsorbed iron metal to move upward through the electromagnet 205. The control panel 8 is electrically connected to the first servo motor 201 through a wire. After the iron metal is removed from the objects to be crushed, they are discharged outward through the discharge port 3;
[0024] Specifically, when the metal removal device of the pulverizer is used, the objects to be pulverized fall directly into the removal device 2 from the feed port 6. The removal device 2 absorbs the iron metal in the pulverized objects and moves upward. When the iron metal moves to the top of the conveying device 5, the control device 7 controls the iron metal to fall. After the conveying device 5 is started, the iron metal on the top is transported outward, thereby completing the removal of the iron metal. The staff allows the first servo motor 201 to work through the control panel 8. When the first servo motor 201 works, it drives the first gear 202 to rotate and drives the second gear 203 to rotate. The second gear 203 drives the iron metal absorbed on the electromagnet 205 to move upward through the rotating drum 204.
[0025] Embodiment 2: By Figure 1 , 2 As can be seen from Figure 3, the conveying device 5 includes: two rollers 501, both of which are rotatably connected to the inner wall of the support frame 4 through bearings; a conveyor belt 502, which is installed on the outer walls of the two rollers 501; a second servo motor 503, which is detachably installed on the front of the roller 501 near the discharge port 3 and detachably connected to the outer wall of the support frame 4; two baffles 504 are provided, both of which are installed on the top of the support frame 4; wherein the second servo motor 503 drives the roller 501 near the discharge port 3 to rotate when working, and the two rollers 501 cooperate with each other to drive the conveyor belt 502 to rotate;
[0026] In the specific implementation process, it is worth pointing out that the model of the second servo motor 503 is SM80-D601930, the second servo motor 503 is electrically connected to the control panel 7 through a wire, the control panel 7 controls the second servo motor 503 to work, the second servo motor 503 drives the roller 501 near the discharge port 3 to rotate, the two rollers 501 cooperate with each other to drive the conveyor belt 502 to rotate, and the conveyor belt 502 transports the top iron metal outward;
[0027] Specifically, based on the above-mentioned embodiment 1, the control panel 7 drives the roller 501 close to the discharge port 3 to rotate by controlling the second servo motor 503. The two rollers 501 cooperate with each other to drive the conveyor belt 502 to rotate. The baffle 504 prevents the iron metal from falling, and the conveyor belt 502 transports the iron metal out.
[0028] Embodiment 3: By Figure 2 , 3 As can be seen from Figure 4, the control device 7 includes: an outer frame 701, which is provided in plurality and installed on the outer wall of the rotating drum 204; a plurality of slide bars 702, which are provided and respectively plugged into the inner walls of the plurality of outer frames 701; a plurality of rollers 703, which are provided and respectively rotatably connected to one end of the plurality of slide bars 702 through bearings; a plurality of springs 704, which are provided and respectively pressed against the outer walls of the plurality of outer frames 701 and respectively pressed against the outer walls of the plurality of slide bars 702; a plurality of switches 705, which are provided and are all installed on the inner walls of the plurality of outer frames 701 and respectively electrically connected to the plurality of electromagnets 205; an inclined plate 706, which is installed above the inner wall of the device body 1; wherein the inclined plate 706 pushes the slide bar 702 to move downward by squeezing the roller 703, and at the same time the slide bar 702 compresses the spring 704, and the slide bar 702 presses the switch 705 to control the opening and closing of the switch 705;
[0029] In the specific implementation process, it is worth pointing out that when the rotating drum 204 rotates, the sliding rod 702 inside the outer frame 701 rotates to the bottom of the inclined plate 706, and the inclined plate 706 pushes the sliding rod 702 downward to compress the spring 704 through the squeezing roller 703, and at the same time, the sliding rod 702 presses the switch 705 to open and close;
[0030] Specifically, on the basis of the above-mentioned embodiment 1, when the rotating drum 204 rotates, it drives the outer frame 701 to rotate, and the outer frame 701 drives the slide bar 702 to rotate to the bottom of the inclined plate 706. The inclined plate 706 squeezes the roller 703 to drive the slide bar 702 to move downward, and the slide bar 702 compresses the spring 704. At the same time, the slide bar 702 presses the switch 705 to open and close, and the switch 705 controls whether the electromagnet 205 is working.
[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "including an element defined by... does not exclude the existence of other identical elements in the process, method, article or device including the element".
[0032] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A pulverizer metal removal device, comprising a device body (1), characterized in that: The outer wall of the device body (1) is equipped with a support frame (4), the outer wall of the support frame (4) is equipped with a feed port (6), the outer wall of the device body (1) is equipped with a control panel (8), and the pulverizer metal removal device further comprises: A removal device (2) installed inside the device body (1); A conveying device (5) installed inside the support frame (4); A control device (7) installed inside the device body (1); The removal device (2) comprises: A first servo motor (201) is detachably mounted on the inner wall of the device body (1); A first gear (202) is detachably mounted on the output end of the first servo motor (201) and is rotatably connected to the inner wall of the device body (1) via a bearing; A second gear (203) meshed with an outer wall of the first gear (202); A rotating drum (204) is mounted on the inner wall of the second gear (203) and is rotatably connected to the inner wall of the device body (1) via a bearing; A plurality of electromagnets (205) are provided and installed on the inner wall of the rotating drum (204); The inner wall of the device body (1) is provided with a discharge port (3); The removal device (2) is capable of removing iron metal from the object to be shredded, the conveying device (5) is capable of conveying the removed iron metal outward, and the control device (7) is capable of allowing the iron metal to fall onto the conveying device (5). When the first servo motor (201) is in operation, it drives the second gear (203) to rotate via the first gear (202), and the second gear (203) drives the internal electromagnet (205) to rotate via the rotating drum (204).
2. A pulverizer metal removal device according to claim 1, characterized in that: The conveying device (5) comprises: Two rotating rollers (501) are provided, and both are rotatably connected to the inner wall of the support frame (4) via bearings; A conveyor belt (502) is installed on the outer walls of the two rotating rollers (501); A second servo motor (503) is detachably mounted on the front side of the rotating roller (501) near the discharge port (3), and is detachably connected to the outer wall of the support frame (4); Two baffles (504) are provided and both are mounted on the top of the support frame (4); When the second servo motor (503) is in operation, it drives the roller (501) on the side close to the discharge port (3) to rotate, and the two rollers (501) cooperate with each other to drive the conveyor belt (502) to rotate.
3. A pulverizer metal removal device according to claim 1, characterized in that: The control device (7) comprises: An outer frame (701), provided in plurality and mounted on the outer wall of the rotating drum (204); A plurality of sliding rods (702) are provided and are respectively plugged into the inner walls of the plurality of outer frames (701); A plurality of rollers (703) are provided, each of which is rotatably connected to one end of the plurality of sliding rods (702) through a bearing; A plurality of springs (704) are provided, each of which is pressed tightly against the outer walls of the plurality of outer frames (701) and is also pressed tightly against the outer walls of the plurality of sliding rods (702); A plurality of switches (705) are provided, each of which is mounted on the inner wall of the plurality of outer frames (701) and is electrically connected to the plurality of electromagnets (205) respectively; An inclined plate (706) is installed above the inner wall of the device body (1); The inclined plate (706) pushes the slide bar (702) to move downward by squeezing the roller (703), and at the same time the slide bar (702) compresses the spring (704), and the slide bar (702) presses the switch (705) to control the opening and closing of the switch (705).
Citation Information
Patent Citations
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