Tea leaf dust removal mechanism capable of being automatically cleaned
By designing a tea dust removal mechanism including a fan, a vibrator and a water mist cleaning system, the problem of dust failure in existing devices being unable to be effectively eliminated and tea is difficult to automatically remove, and efficient dust cleaning and tea cleaning are achieved.
Patent Information
- Application Number
- CN202420666959.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-02
AI Technical Summary
The existing tea dust removal device fails to effectively remove dust during vibration, resulting in poor dust removal effect and difficult to automatically remove tea leaves, affecting cleaning efficiency.
A tea dust removal mechanism that can be automatically cleaned is designed, including a exhaust fan, a spring damper, a movable box, a vibrator, a screen, a cleaning box, a partition, a water inlet pipe, a spray head and a movable door. Through the combination of vibration and the exhaust fan, the dust is shaken out and sucked out. Then, a secondary cleaning is used with water mist, and the clean tea leaves are automatically removed through the movable door.
It realizes timely extraction of dust and effective cleaning of tea, improves the dust removal effect and the convenience of tea removal, and ensures the cleanliness of tea and the hygiene status of the equipment.
Smart Images

Figure CN222607110U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tea dust removal equipment, in particular to a tea dust removal mechanism capable of automatic cleaning. Background Art
[0002] During the process of planting, picking, processing and transportation, tea will inevitably come into contact with some dust and impurities. These impurities will adhere to the surface of the tea leaves. Tea dust washing is the baptism process of cleaning these dust and impurities. Through dust washing, the tea pollutants on the surface of the tea leaves are completely removed, which can ensure the quality of tea brewing. With the emergence of various tea dust removal devices nowadays, tea dust removal mechanisms that can be automatically cleaned must be used.
[0003] After searching, the patent number of CN216137670U is a Chinese utility model for dust removal and screening of tea leaves, including a device body, a motor, an electric control telescopic rod, an electromagnetic door and a control switch. The motor is hinged on the upper right side of the device body, and the motor shaft is inserted into a protection box and fixedly connected to a turntable 1. The turntable 1 is connected to a turntable 2 through a belt drive, and the turntable 2 is fixedly connected to one end of a rotating rod, and the other end of the rotating rod is inserted into the device body and rotatably connected to the left inner wall of the device body. The utility model is provided with a dust removal device, which is conducive to using rapid vibration to remove dust on the tea leaves, is convenient for recycling, and can prevent the tea leaves from jumping out during the screening process. By providing a discharge device, it is conducive to preventing the dust from spreading during the screening process and affecting the working environment, and is convenient for automatic Remove dust and prevent dust from remaining in the main body of the device. The arc-shaped fixed plate and movable plate in the patent concentrate the dust in the middle. The device does not discharge the dust during the vibration process, but remains on the fixed plate. As the screen vibrates, the dust deposited at the bottom will float up again and float from the screen onto the tea leaves. The dust removal effect is not good. After the device has removed dust, the tea leaves still need to be taken out from the outer cover, which is not easy to take out. After the electric telescopic rod of the device is raised, the dust on the fixed plate will not slide off, and the small and light dust will still be adsorbed on the fixed plate, making it difficult to remove the dust. Over time, the internal dust accumulates more and more. Therefore, an automatic cleaning tea dust removal mechanism is proposed, which can remove the dust in time and use mist water to wash the tea leaves for the second time, so that clean tea leaves can be easily taken out. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides an automatically cleanable tea dust removal mechanism, which has the advantages of being able to extract dust in time and use mist water to secondary clean the tea leaves, making it easy to take out clean tea leaves. The utility model solves the problem that the arc-shaped fixed plate and movable plate of the Chinese utility model with patent number CN216137670U concentrate dust in the middle. The dust is not discharged during the vibration of the device, but remains on the fixed plate. As the screen vibrates, the dust deposited on the bottom will float up again and float from the screen onto the tea leaves, resulting in poor dust removal effect. After the device has removed dust, the tea leaves still need to be taken out from the outer cover, which is not easy to take out. After the electrically controlled telescopic rod of the device is raised, the dust on the fixed plate will not slide off, and the fine and light dust will still be adsorbed on the fixed plate, making it difficult to remove the dust.
[0005] In order to achieve the above-mentioned purpose of being able to extract dust in time, and to use mist water to wash tea leaves for the second time, so as to facilitate taking out clean tea leaves, the utility model provides the following technical solutions: an automatic cleaning tea leaf dust removal mechanism, comprising a box body, an exhaust box is fixedly installed on the outside of the box body, a cleaning mechanism is arranged inside the box body, a feed hopper is fixedly installed on the top of the box body, and a controller is fixedly installed on the outside of the box body;
[0006] The cleaning mechanism includes an exhaust fan, a spring damper, a movable box, a vibrator, a screen, a cleaning box, a partition, a water inlet pipe, a spray head and a movable door. The exhaust fan is fixedly installed inside the exhaust box, two spring dampers are fixedly installed on the inner bottom wall of the box body, a movable box is fixedly installed on the top of the two spring dampers, a vibrator is fixedly installed on the top of the movable box, a screen is arranged inside the movable box, a cleaning box is fixedly installed on the inner bottom wall of the box body, a partition is fixedly installed on the inner wall of the cleaning box, a water inlet pipe is fixedly installed on the inner wall of the box body, three spray heads are arranged at the bottom of the water inlet pipe, and a movable door is hinged on the outside of the box body.
[0007] Furthermore, a water pipe joint adapted to a water pipe is fixedly installed on the outside of the box body, a sewage outlet is opened on the outside of the box body, and an exhaust interface is fixedly installed on the outside of the box body.
[0008] Furthermore, a drainage hole is provided on the partition.
[0009] Furthermore, the bottom of the water inlet pipe is fixedly connected to the top of the cleaning box, the other end of the water inlet pipe is fixedly connected to the inner wall of the box body, and a solenoid valve is arranged outside the water inlet pipe.
[0010] Furthermore, a feed port adapted to the feed hopper is provided on the outside of the movable box, a discharge port adapted to the screen is provided on the outside of the movable box, and a vent is provided at the bottom of the movable box.
[0011] Furthermore, the controller is electrically connected to the vibrator, the exhaust fan and the solenoid valve through wires.
[0012] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0013] The tea dust removal mechanism capable of automatic cleaning is provided with a cleaning mechanism. When the tea needs to be cleaned of dust, the tea is first put into the box body from the feed hopper and falls on the screen inside the movable box. The vibrator and the exhaust fan are turned on by the controller, and the tea is continuously shaken on the screen to shake out the dust. The dust falls from the screen, and the dust in the air is sucked out by the exhaust fan. The tea is continuously and slowly shaken off the screen and falls onto the partition of the cleaning box. The solenoid valve is turned on to make the spray head spray water mist, and the water flows down from the partition or evaporates, and then the movable door is opened to take out the tea. The cleaning mechanism can suck away the dust in time, and wash the tea for the second time with the mist water, so that the clean tea is easy to take out. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional diagram of the structure of the utility model;
[0015] Figure 2 This is a cross-sectional view of the structure of the utility model;
[0016] Figure 3 The utility model structure Figure 2 Enlarged view of point A in the middle.
[0017] In the figure: 1. box body; 2. exhaust box; 3. cleaning mechanism; 301. exhaust fan; 302. spring damper; 303. movable box; 304. vibrator; 305. screen; 306. cleaning box; 307. partition; 308. water inlet pipe; 309. sprinkler head; 3010. movable door; 4. feed hopper; 5. controller. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] See also Figure 1-3 In this embodiment, an automatic cleaning tea dust removal mechanism comprises a box body 1, an exhaust box 2 is fixedly installed on the outside of the box body 1, a cleaning mechanism 3 is arranged inside the box body 1, a feed hopper 4 is fixedly installed on the top of the box body 1, and a controller 5 is fixedly installed on the outside of the box body 1;
[0020] The cleaning mechanism 3 includes an exhaust fan 301, a spring damper 302, a movable box 303, a vibrator 304, a screen 305, a cleaning box 306, a partition 307, a water inlet pipe 308, a spray head 309 and a movable door 3010. The exhaust fan 301 is fixedly installed inside the exhaust box 2, two spring dampers 302 are fixedly installed on the inner bottom wall of the box body 1, the movable box 303 is fixedly installed on the top of the two spring dampers 302, the vibrator 304 is fixedly installed on the top of the movable box 303, the screen 305 is arranged inside the movable box 303, the cleaning box 306 is fixedly installed on the inner bottom wall of the box body 1, the partition 307 is fixedly installed on the inner wall of the cleaning box 306, the water inlet pipe 308 is fixedly installed on the inner wall of the box body 1, three spray heads 309 are arranged at the bottom of the water inlet pipe 308, and the movable door 3010 is hinged on the outside of the box body 1.
[0021] In the case implementation, a feed port compatible with the feed hopper 4 is opened on the outside of the movable box 303, a discharge port compatible with the screen 305 is opened on the outside of the movable box 303, and a ventilation port is opened at the bottom of the movable box 303. The feed port can make the tea leaves entering from the feed hopper 4 fall smoothly onto the screen 305, providing convenience for subsequent vibration dust removal, and the discharge port can make the tea leaves on the screen 305 shake into the cleaning box 306, and the ventilation port is conducive to the exhaust fan 301 to extract the dusty air in time.
[0022] In the case implementation, two spring dampers 302 are fixedly installed on the inner bottom wall of the box body 1. The two spring dampers 302 can buffer the vibration when the movable box 303 vibrates to prevent the movable box 303 from being damaged by collision.
[0023] In the case implementation, the controller 5 is electrically connected to all electronic components in this patent through wires, so that all electronic components in this patent can be controlled by operating the controller 5.
[0024] When implementing, follow these steps:
[0025] 1) First, when the tea leaves need to be cleaned of dust, the tea leaves are put into the box body 1 from the feed hopper 4 and fall onto the screen 305 inside the movable box 303;
[0026] 2) Then turn on the controller 5, turn on the vibrator 304 and the exhaust fan 301 through the controller 5, and the tea leaves are continuously shaken on the screen 305 to shake out the dust;
[0027] 3) The spring damper 302 relieves the vibration to prevent the movable box 303 from collision and damage, and the dust falls from the screen 305, and the dust in the air is sucked out by the exhaust fan 301;
[0028] 4) Finally, the tea leaves are shaken off the screen 305 and onto the partition 307 of the cleaning box 306. The solenoid valve is opened by the controller 5, and the spray head 309 sprays water mist, and the water flows down from the partition 307 or evaporates, and then the movable door 3010 is opened to take out the tea leaves.
[0029] In summary, the automatic cleaning tea dust removal mechanism is provided with a cleaning mechanism 3. When the tea needs to be cleaned of dust, the tea is first put into the box body 1 from the feed hopper 4 and falls on the screen 305 inside the movable box 303. The vibrator 304 and the exhaust fan 301 are turned on by the controller 5. The tea is continuously shaken on the screen 305 to shake out the dust, and the dust falls from the screen 305. The dust in the air is sucked out by the exhaust fan 301, and the tea is continuously and slowly shaken off the screen 305 onto the partition 307 of the cleaning box 306. The solenoid valve is opened to allow the spray head 309 to spray water mist, and the water flows down from the partition 307 or evaporates, and then the movable door 3010 is opened to take out the tea. The cleaning mechanism 3 can remove the dust in time, and use the mist water to wash the tea for a second time, so that the clean tea is easy to take out.
[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic cleaning tea dust removal mechanism, comprising a box (1), characterized in that: An exhaust box (2) is fixedly mounted on the outside of the box (1), a cleaning mechanism (3) is arranged inside the box (1), a feed hopper (4) is fixedly mounted on the top of the box (1), and a controller (5) is fixedly mounted on the outside of the box (1); The cleaning mechanism (3) comprises an exhaust fan (301), a spring damper (302), a movable box (303), a vibrator (304), a screen (305), a cleaning box (306), a partition (307), a water inlet pipe (308), a spray head (309) and a movable door (3010); the exhaust fan (301) is fixedly installed inside the exhaust box (2); two spring dampers (302) are fixedly installed on the inner bottom wall of the box body (1); and the movable box (303) is fixedly installed on the top of the two spring dampers (302). (303), a vibrator (304) is fixedly installed on the top of the movable box (303), a screen (305) is arranged inside the movable box (303), a cleaning box (306) is fixedly installed on the inner bottom wall of the box body (1), a partition (307) is fixedly installed on the inner wall of the cleaning box (306), a water inlet pipe (308) is fixedly installed on the inner wall of the box body (1), three sprinkler heads (309) are arranged at the bottom of the water inlet pipe (308), and a movable door (3010) is hinged on the outside of the box body (1).
2. The automatic cleaning tea dust removal mechanism according to claim 1, characterized in that: A water pipe joint adapted to a water pipe is fixedly mounted on the outside of the box (1), a sewage outlet is provided on the outside of the box (1), and an exhaust port is fixedly mounted on the outside of the box (1).
3. The automatic cleaning tea dust removal mechanism according to claim 1, characterized in that: The partition plate (307) is provided with a drainage hole.
4. The automatic cleaning tea dust removal mechanism according to claim 1, characterized in that: The bottom of the water inlet pipe (308) is fixedly connected to the top of the cleaning box (306), the other end of the water inlet pipe (308) is fixedly connected to the inner wall of the box body (1), and a solenoid valve is arranged outside the water inlet pipe (308).
5. The automatic cleaning tea dust removal mechanism according to claim 1, characterized in that: The movable box (303) is provided with a feed port adapted to the feed hopper (4) on the outside, a discharge port adapted to the screen (305) on the outside, and a ventilation port on the bottom of the movable box (303).
6. The automatic cleaning tea dust removal mechanism according to claim 4, characterized in that: The controller (5) is electrically connected to the vibrator (304), the exhaust fan (301) and the solenoid valve via wires.
Citation Information
Patent Citations
Tea dedusting and screening device
CN216137670U