Mechanical tooth punching machine

By designing a mechanical gear punching machine, the base slide rail, C-type slide and stepping bar are used to achieve accurate positioning and gear punching of the workpiece, solving the problems of large land and high cost during small batch trial production, and achieving the effects of compact structure, precise control and cost saving.

CN222607828UActive Publication Date: 2025-03-14GUANGZHOU BOAN MASCH PARTS CO LTD
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Patent Information

Application Number
CN202421262683.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-03-14
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

During the small batch trial production, the existing gear punching machine has a large size, a large area and a high cost, which increases the cost of product trial production and proofing.

Method used

A mechanical gear punching machine is designed. By setting up base slide rails, C-type slides and stepping bars, the workpiece is accurately positioned and punched, and the handle is used to control the drop and step movement of the gear punching tool head, saving effort and improving accuracy.

Benefits of technology

It realizes the compact structure of the gear punching machine, has a small footprint, and is accurate in the control of the gear punching position, reducing the cost of small batch trial production and proofing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tooth punching machines, and discloses a mechanical tooth punching machine which comprises a tooth punching platform and a C-shaped sliding seat, the C-shaped sliding seat is arranged on one side of the tooth punching platform in a sliding mode, a lifting sliding rail is arranged in the middle of the C-shaped sliding seat, sliding installation plates are arranged on one side of the lifting sliding rail, a pressure spring lower cover is arranged between the bottoms of the sliding installation plates, and the pressure spring lower cover is connected with the C-shaped sliding seat. A pressure spring is arranged in the pressure spring lower cover, a pressure spring upper cover is arranged at the top end of the pressure spring, a handle fixing clamp is arranged between the tops of the C-shaped sliding seats in a rotating mode, and the outer wall of the pressure spring upper cover is connected with the handle fixing clamp in a rotating mode. The tooth punching position can be controlled more accurately, descending of the tooth punching tool bit is achieved by rotating the handle, labor is saved, and tooth punching is accurate and convenient during small-batch trial-manufacturing.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear punching machines, in particular to a mechanical gear punching machine. Background Art

[0002] The tooth punching machine is a key equipment used in the metal manufacturing process, mainly used for punching and forming toothed workpieces such as zipper chains.

[0003] The existing Chinese patent (CN208772328U) discloses a tooth punching machine, wherein a tooth punching lower die and a tooth punching upper die which cooperate with each other are arranged at the tooth punching station, and the tooth punching upper die is arranged to be lifted and lowered. The tooth punching machine also includes a tooth cleaning device, and the tooth cleaning device includes a tooth cleaning upper rod corresponding to the upper side of the chain belt, and the tooth cleaning upper rod is driven by a transmission device to move longitudinally forward and backward and horizontally left and right; the tooth punching machine has a tooth cleaning structure-a tooth cleaning device, which can process the teeth remaining on the zipper belt after tooth punching, and the purpose of tooth cleaning is achieved by scraping the corresponding tooth cleaning rod against the zipper belt. The reasonable arrangement of the tooth cleaning device in the tooth punching machine can improve efficiency and avoid the broken teeth remaining on the zipper belt to affect subsequent production.

[0004] The gear punching machine in the above technical solution is mainly used in conjunction with a press to perform continuous and rapid gear punching. For some small-batch trial-produced workpieces, this type of gear punching machine is large in size, occupies a large area, and has high costs, which increases the cost of product trial production and proofing. For this reason, a mechanical gear punching machine is proposed, which saves the cost of workpiece punching proofing or trial production by manually controlling the gear punching. Utility Model Content

[0005] The purpose of the utility model is to provide a mechanical gear punching machine to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a mechanical tooth punching machine, comprising: a tooth punching platform and a C-shaped slide, a C-shaped slide is slidably provided on one side of the tooth punching platform, a lifting slide is provided in the middle of the C-shaped slide, a sliding mounting plate is provided on one side of the lifting slide, a compression spring lower cover is provided between the bottoms of the sliding mounting plates, a compression spring is provided inside the compression spring lower cover, a compression spring is provided on the top of the compression spring, a compression spring upper cover is provided, a handle fixing clamp is rotatably provided between the tops of the C-shaped slides, the outer wall of the compression spring upper cover is rotatably connected to the handle fixing clamp, a handle is fixed on one side of the handle fixing clamp, an upper template is provided at the bottom of the sliding mounting plate, a tooth punching cutter head is provided at the bottom of the upper template, spring guide columns are provided at the four corners of the upper template, and a discharge plate is provided at the bottom of the spring guide columns.

[0007] Furthermore, a base slide rail is provided at the bottom of the tooth punching platform, bases are provided on both sides of the bottom of the base slide rail, the C-shaped slide seat is slidably connected to the base slide rail, and a positioning plate is provided on one side of the top of the tooth punching platform.

[0008] Furthermore, an upper bearing plate is provided on one side of the top of the C-shaped slide, and a lower bearing plate is provided on one side of the bottom of the C-shaped slide. Gear shafts are provided inside the upper bearing plate and the lower bearing plate, and a gear is provided at the bottom end of the gear shaft. A rack is provided on one side of the punching platform, and the gear is meshed with the rack.

[0009] Furthermore, a stepping bar is provided on one side of the top surface of the punching tooth platform, a twisting plunger is provided on one side of the lower bearing plate, the twisting plunger is located above the stepping bar, a stepping spring baffle is provided on one side of the C-shaped slide, a spring sleeve rod is provided inside the stepping spring baffle, the sleeve rod of the spring sleeve rod is movably connected with the stepping spring baffle, the spring of the spring sleeve rod is located below the stepping spring baffle, a stepping bearing seat is provided at the bottom end of the spring sleeve rod, a bearing is provided on one side of the bottom of the stepping bearing seat, and the outer wall of the bearing is in contact with the stepping bar.

[0010] Furthermore, a limit screw is provided on the outer wall of one side of the upper template, and the limit screw is located below the lifting slide rail. A return spring is provided on one side of the outer wall of the lifting slide rail, and the bottom end of the return spring is connected to the limit screw.

[0011] Furthermore, a rotating handle is provided at the top end of the gear shaft.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The utility model realizes that when the mechanical gear punching machine is used, the workpiece that needs to be punched is placed on the gear punching platform, the workpiece is positioned by the positioning plate, and then the gear is driven to rotate by rotating the gear shaft, and the meshing of the gear and the rack drives the C-shaped slide and its components to move left and right under the guidance of the base slide rail. When moving to the gear punching station, the handle is rotated downward to drive the handle fixing clamp to rotate, and the rotation of the handle fixing clamp drives the compression spring upper cover to rotate and move downward, so that the compression spring is compressed, and drives the compression spring lower cover to move downward, thereby driving the sliding mounting plate to descend under the guidance of the lifting slide rail, thereby driving the gear punching cutter head to descend, and realizing gear punching. The entire gear punching machine has a compact structure and occupies a small area. The stepping bar is used to control the stepping movement of the gear punching cutter head, so that the punching position can be controlled more accurately, and the handle is turned to achieve the lowering of the gear punching cutter head, which saves effort and is convenient for accurate and convenient tooth punching during small batch trial production. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional diagram of a mechanical gear punching machine of the utility model;

[0015] Figure 2 This is a main sectional view of a mechanical gear punching machine of the utility model;

[0016] Figure 3 This is a schematic diagram of the internal structure of a mechanical gear punching machine of the utility model;

[0017] Figure 4 for Figure 3 The enlarged structural diagram at A in the middle;

[0018] Figure 5 The utility model is a schematic diagram of the lifting and sliding rail connection structure of a mechanical gear punching machine.

[0019] In the figure: 1. base; 2. base slide rail; 3. punching gear platform; 4. positioning plate; 5. C-type slide; 6. stepping bar; 7. upper bearing plate; 8. gear shaft; 9. gear; 10. rack; 11. handle fixing clamp; 12. handle; 13. compression spring upper cover; 14. compression spring; 15. compression spring lower cover; 16. sliding mounting plate; 17. upper template; 18. punching gear cutter head; 19. spring guide column; 20. unloading plate; 21. lifting slide rail; 22. reset spring; 23. limit screw; 24. lower bearing plate; 25. twist plunger; 26. stepping spring baffle; 27. spring sleeve rod; 28. stepping bearing seat; 29. ​​bearing. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] See also Figure 1-Figure 5 The utility model provides a technical solution: a mechanical gear punching machine, including: a gear punching platform 3 and a C-type slide 5, a C-type slide 5 is slidably provided on one side of the gear punching platform 3, a lifting slide rail 21 is provided in the middle of the C-type slide 5, a sliding mounting plate 16 is provided on one side of the lifting slide rail 21, a compression spring lower cover 15 is provided between the bottoms of the sliding mounting plate 16, a compression spring 14 is provided inside the compression spring lower cover 15, a compression spring upper cover 13 is provided on the top of the compression spring 14, a handle fixing clamp 11 is rotatably provided between the tops of the C-type slide 5, the outer wall of the compression spring upper cover 13 is rotatably connected with the handle fixing clamp 11, a handle 12 is fixed on one side of the handle fixing clamp 11, an upper template 17 is provided at the bottom of the sliding mounting plate 16, a punching cutter head 18 is provided at the bottom of the upper template 17, spring guide columns 19 are provided at the four corners of the upper template 17, a discharge plate 20 is provided at the bottom of the spring guide column 19, and a protective cover is provided on the C-type slide 5, located on the outer side of the upper template 17, to prevent people's fingers from entering under the punching cutter head 18.

[0022] By rotating and pressing the handle 12 downward, the handle fixing clamp 11 is driven to rotate, and the rotation of the handle fixing clamp 11 drives the compression spring upper cover 13 to rotate and move downward, so that the compression spring 14 is compressed, driving the compression spring lower cover 15 to move downward, thereby driving the sliding mounting plate 16 to descend under the guidance of the lifting slide rail 21, thereby driving the punching cutter head 18 to descend. During the descent, the unloading plate 20 first contacts the surface of the workpiece, and presses and fixes the workpiece through the elastic force of the spring guide column 19 to prevent the workpiece from deflecting during the tooth punching. Then the upper template 17 continues to descend, driving the punching cutter head 18 to pass through the unloading plate 20 to punch the workpiece. After the tooth punching is completed, the handle 12 is released, and the sliding mounting plate 16 is driven to rise under the joint action of the reset spring 22 and the compression spring 14. During the rising process, after the punching cutter head 18 rises to the top of the unloading plate 20, the punching cutter head 18 is separated from the workpiece by the unloading plate 20, and then the unloading plate 20 rises again;

[0023] A base slide rail 2 is provided at the bottom of the punching platform 3, a base 1 is provided on both sides of the bottom of the base slide rail 2, a C-shaped slide seat 5 is slidably connected to the base slide rail 2, and a positioning plate 4 is provided on one side of the top of the punching platform 3. The positioning plate 4 is used to position the workpiece.

[0024] An upper bearing plate 7 is provided on the top side of the C-shaped slide 5, and a lower bearing plate 24 is provided on the bottom side of the C-shaped slide 5. A gear shaft 8 is provided inside the upper bearing plate 7 and the lower bearing plate 24, and a gear 9 is provided at the bottom end of the gear shaft 8. A rack 10 is provided on one side of the punching platform 3, and the gear 9 is meshed with the rack 10.

[0025] A stepping bar 6 is provided on one side of the top surface of the punching tooth platform 3, and a twisting plunger 25 is provided on one side of the lower bearing plate 24. The twisting plunger 25 is located above the stepping bar 6, and a stepping spring baffle 26 is provided on one side of the C-shaped slide 5. A spring sleeve rod 27 is provided inside the stepping spring baffle 26. The sleeve rod of the spring sleeve rod 27 is movably connected with the stepping spring baffle 26, and the spring of the spring sleeve rod 27 is located below the stepping spring baffle 26. A stepping bearing seat 28 is provided at the bottom end of the spring sleeve rod 27, and a bearing 29 is provided on one side of the bottom of the stepping bearing seat 28, and the outer wall of the bearing 29 is in contact with the stepping bar 6.

[0026] The gear 9 is driven to rotate by rotating the gear shaft 8, and the gear 9 is meshed with the rack 10, so that the C-shaped slide 5 and its components can move left and right under the guidance of the base slide rail 2. During the movement of the C-shaped slide 5, the bearing 29 contacts the teeth on the stepping bar 6 to perform stepping movement.

[0027] When the bearing 29 moves to the top of the tooth of the stepping bar 6, the spring guide rod 27 is compressed, the stepping bearing seat 28 and the bearing 29 will rise, and when the bearing 29 moves between the teeth of the stepping bar 6, it is positioned by the V-shaped gap between the teeth. When the C-type slide 5 moves left and right, the stepping movement is achieved by the frustration generated when the bearing 29 and the stepping bar 6 move. After the movement, the C-type slide 5 is fixed by the abutment between the twisting plunger 25 and the stepping bar 6.

[0028] A stop screw 23 is provided on the outer wall of one side of the upper template 17, and the stop screw 23 is located below the lifting rail 21. A return spring 22 is provided on one side of the outer wall of the lifting rail 21, and the bottom end of the return spring 22 is connected to the stop screw 23. After the teeth are punched, the handle 12 is released, and the sliding mounting plate 16 is driven to rise under the joint action of the return spring 22 and the compression spring 14, so as to prepare for the next drop of the teeth.

[0029] A rotating handle is provided at the top of the gear shaft 8 to facilitate the rotation of the gear shaft 8.

[0030] When the mechanical gear punching machine is in use, the workpiece that needs to be punched is placed on the gear punching platform 3, the workpiece is positioned by the positioning plate 4, and then the gear shaft 8 is rotated to drive the gear 9 to rotate. Through the meshing of the gear 9 and the rack 10, the C-type slide 5 and its components can be driven to move left and right under the guidance of the base slide rail 2. During the movement of the C-type slide 5, the bearing 29 contacts the teeth on the stepping bar 6 for stepping movement. At this time, when the bearing 29 moves to the top of the teeth of the stepping bar 6, the spring guide rod 27 is compressed, and the stepping bearing seat 28 and the bearing 29 will rise. When the bearing 29 moves between the teeth of the stepping bar 6, it is positioned by the V-shaped gap between the teeth. When the C-type slide 5 moves left and right, the stepping movement is achieved by the frustration generated when the bearing 29 and the stepping bar 6 move. After moving, the C-type slide 5 is fixed by twisting the plunger 25 and the abutment with the stepping bar 6.

[0031] When it moves to the tooth punching station, by rotating and pressing the handle 12 downward, the handle fixing clamp 11 is driven to rotate, and the rotation of the handle fixing clamp 11 drives the compression spring upper cover 13 to rotate and move downward, so that the compression spring 14 is compressed, driving the compression spring lower cover 15 to move downward, thereby driving the sliding mounting plate 16 to descend under the guidance of the lifting slide rail 21, thereby driving the tooth punching cutter head 18 to descend. During the descent, the unloading plate 20 first contacts the surface of the workpiece, and presses and fixes the workpiece through the elastic force of the spring guide column 19 to prevent the workpiece from deflecting during tooth punching. Then the upper template 17 continues to descend, driving the tooth punching cutter head 18 to pass through the unloading plate 20 to punch the workpiece. After the tooth punching is completed, the handle 12 is released, and the sliding mounting plate 16 is driven to rise under the joint action of the reset spring 22 and the compression spring 14. During the rising process, after the tooth punching cutter head 18 rises to the top of the unloading plate 20, the unloading plate 20 separates the tooth punching cutter head 18 from the workpiece, and then the unloading plate 20 rises again;

[0032] The entire tooth punching machine has a compact structure and occupies a small area. The tooth punching cutter head 18 is controlled by the stepping bar 6 to move step by step, so that the tooth punching position can be controlled more accurately. The tooth punching cutter head 18 is lowered by rotating the handle 12, which saves effort and facilitates accurate and convenient tooth punching during small-batch trial production.

[0033] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.

Claims

1. A mechanical gear punching machine, comprising: The tooth punching platform (3) and the C-shaped slide seat (5) are characterized in that: a C-shaped slide seat (5) is slidably provided on one side of the tooth punching platform (3), a lifting slide rail (21) is provided in the middle of the C-shaped slide seat (5), a sliding mounting plate (16) is provided on one side of the lifting slide rail (21), a compression spring lower cover (15) is provided between the bottoms of the sliding mounting plate (16), a compression spring (14) is provided inside the compression spring lower cover (15), a compression spring upper cover (13) is provided on the top of the compression spring (14), and the C A handle fixing clamp (11) is rotatably provided between the top of the slide seat (5), the outer wall of the compression spring upper cover (13) is rotatably connected to the handle fixing clamp (11), a handle (12) is fixed to one side of the handle fixing clamp (11), an upper template (17) is provided at the bottom end of the sliding mounting plate (16), a punching cutter head (18) is provided at the bottom of the upper template (17), spring guide columns (19) are provided at the four corners of the upper template (17), and a discharge plate (20) is provided at the bottom end of the spring guide column (19).

2. A mechanical gear punching machine according to claim 1, characterized in that: A base slide rail (2) is provided at the bottom of the tooth punching platform (3), bases (1) are provided on both sides of the bottom of the base slide rail (2), the C-shaped slide seat (5) is slidably connected to the base slide rail (2), and a positioning plate (4) is provided on one side of the top of the tooth punching platform (3).

3. A mechanical gear punching machine according to claim 2, characterized in that: An upper bearing plate (7) is provided on one side of the top of the C-shaped slide (5), and a lower bearing plate (24) is provided on one side of the bottom of the C-shaped slide (5). A gear shaft (8) is provided inside the upper bearing plate (7) and the lower bearing plate (24), and a gear (9) is provided at the bottom end of the gear shaft (8). A rack (10) is provided on one side of the punching platform (3), and the gear (9) is meshed with the rack (10).

4. A mechanical gear punching machine according to claim 3, characterized in that: A stepping strip (6) is provided on one side of the top surface of the punching platform (3), a twisting plunger (25) is provided on one side of the lower bearing plate (24), and the twisting plunger (25) is located above the stepping strip (6). A stepping spring baffle (26) is provided on one side of the C-shaped slide seat (5), and a spring sleeve rod (27) is provided inside the stepping spring baffle (26). The sleeve rod of the spring sleeve rod (27) is movably plugged with the stepping spring baffle (26), and the spring of the spring sleeve rod (27) is located below the stepping spring baffle (26). A stepping bearing seat (28) is provided at the bottom end of the spring sleeve rod (27), and a bearing (29) is provided on one side of the bottom of the stepping bearing seat (28), and the outer wall of the bearing (29) is in contact with the stepping strip (6).

5. A mechanical gear punching machine according to claim 4, characterized in that: A limiting screw (23) is provided on the outer wall of one side of the upper template (17), and the limiting screw (23) is located below the lifting rail (21). A return spring (22) is provided on one side of the outer wall of the lifting rail (21), and the bottom end of the return spring (22) is connected to the limiting screw (23).

6. A mechanical gear punching machine according to claim 3, characterized in that: The top end of the gear shaft (8) is provided with a rotating handle.

Citation Information

Patent Citations

  • Tooth punching machine

    CN208772328U