Forging machining device with waste collecting function

By designing a forging processing device with waste collection function, using a high-pressure water gun and a motor-driven mechanical structure, the automatic cleaning and recycling of waste during forging is achieved, and the problem of time-consuming and labor-intensive waste accumulation and manual cleaning in the prior art is solved, and the processing efficiency and cleaning effect are improved.

CN222607893UActive Publication Date: 2025-03-14XI AN SINOBERUN HEAVY IND TECH CO LTD
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Patent Information

Application Number
CN202420607914.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2025-03-14
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

The existing forging processing equipment will generate a large amount of processing waste during operation, resulting in the accumulation of waste, affecting the efficiency of subsequent processing, and manual cleaning is time-consuming and labor-intensive.

Method used

A forging and processing device with waste collection is designed, using components such as collection tanks, displacement guides, motors, threaded rods, moving blocks, connectors and high-pressure water guns. The motor drives the threaded rods to rotate, and the mobile high-pressure water guns flush the workbench to realize automatic cleaning of waste, and collect and recycle waste through filter boxes and collection boxes.

Benefits of technology

It realizes automatic cleaning of processing waste, improves cleaning efficiency, optimizes the cleaning effect of forging processing equipment, and is conducive to the recycling and reuse of waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a forging device with waste collection, and relates to the technical field of forging, according to the forging device with waste collection, firstly, a workpiece is forged through a forging equipment body, and after forging is completed, a threaded rod is driven by a motor to rotate; according to the forging machining device, the movable block drives the connecting piece and the high-pressure water guns to move and cooperates with the high-pressure water guns to flush the workbench, machining waste on the workbench can be conveniently flushed into the collecting groove, meanwhile, the two high-pressure water guns moving back and forth facilitate optimization of the cleaning effect on the forging machining device, and the working efficiency of cleaning the machining waste is improved; and the right side of the collecting tank is inclined downwards, so that water flow can conveniently drive the processing waste to move into the filtering box, the processing waste is collected through a collecting box and a filtering net, waste water falls into the bottom of the filtering box and is discharged from a water discharging pipe, the processing waste is accumulated and concentrated in the collecting box, and recycling of the processing waste is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of forging processing, in particular to a forging processing device with waste collection function. Background Art

[0002] Forging is a processing method that uses a forging machine to apply pressure to a metal blank to cause it to undergo plastic deformation in order to obtain forgings with certain mechanical properties, shapes and sizes. It is one of the two major components of forging. Through forging, defects such as as-cast porosity produced during the metal smelting process can be eliminated and the microstructure can be optimized. At the same time, due to the preservation of complete metal flow lines, the mechanical properties of forgings are generally better than those of castings of the same material. Forgings are mostly used for important parts in related machinery with high loads and severe working conditions, except for simpler shapes that can be made of rolled plates, profiles or welded parts.

[0003] For example, publication number CN214977474U discloses a low-temperature resistant cast iron alloy forging processing device in the field of forging processing, comprising a base, brackets are fixedly connected to the left and right sides of the top of the base, a rotating shaft is arranged at the top of the bracket, a sleeve is arranged in the middle of the rotating shaft, a connecting rod is hinged at the bottom of the sleeve, a connecting block is hinged at the bottom of the connecting rod, a mounting block is fixedly connected to the bottom of the connecting block, a mounting groove is movably connected to the outside of the bottom end of the mounting block, the mounting groove is arranged in the fastening block, a forging hammer is fixedly connected to the bottom of the fastening block, a forging table is fixedly connected to the middle of the top of the base, a blank is placed on the top of the forging table, a clamping piece is movably connected to the bottom right side of the blank, a splint is movably connected to the top right side of the blank, a threaded rod is fixedly connected to the top of the splint, the top of the threaded rod passes through the clamping piece and is connected to a rotating wheel, the right side of the clamping piece is fixedly connected to the output end of the second motor, the blank can be conveniently flipped, and the working efficiency of the forging processing is improved.

[0004] Most of the existing forging processing devices will generate a large amount of processing waste during operation, causing the processing waste to accumulate on the workbench and its surroundings, causing a certain impact on subsequent forging processing operations. In addition, manual cleaning is relatively time-consuming and labor-intensive, which is not conducive to improving work efficiency. Utility Model Content

[0005] In view of the shortcomings of the prior art, the utility model provides a forging processing device with waste collection to solve the problem mentioned in the above background technology that most of the existing forging processing devices will generate a large amount of processing waste during operation, causing the processing waste to accumulate on the workbench and its surroundings, causing a certain impact on subsequent forging processing operations, and manual cleaning is relatively time-consuming and labor-intensive, which is not conducive to improving work efficiency.

[0006] To achieve the above purpose, the utility model is implemented through the following technical solutions: a forging processing device with waste collection, including a forging equipment body, a collecting trough is fixedly installed on the forging equipment body, displacement guide rails are fixedly installed at the front and rear ends of the collecting trough, a slide groove is opened on the displacement guide rail, a motor is fixedly installed inside the displacement guide rail, a threaded rod is fixedly installed on the output end of the motor, a moving block is arranged on the surface of the threaded rod, a connecting piece is fixedly installed on the moving block, a high-pressure water gun is fixedly installed on the outside of the slide groove at one end of the connecting piece away from the moving block, a filter box is fixedly installed on the right side of the lower end of the collecting trough, a collection box is arranged inside the filter box, a filter screen is arranged at the lower end of the collecting box, and a connecting plate is fixedly installed on the right end of the collecting box.

[0007] Preferably, one end of the threaded rod away from the motor is rotatably connected to the displacement guide rail via a bearing, and the threaded rod is threadably connected to the moving block.

[0008] Preferably, the moving block is slidably connected to the displacement guide rail, and the sliding groove is slidably connected to the connecting piece.

[0009] Preferably, the connecting piece is designed in an L-shaped structure, and an external hose is fixedly connected to the high-pressure water gun.

[0010] Preferably, the collecting tank is designed in a U-shaped structure, and the collecting tank is connected to the filter box.

[0011] Preferably, the collecting box is slidably connected to the filter box, and the connecting plate is snap-connected to the front end of the filter box.

[0012] Preferably, the right end of the connecting plate extends to the outside of the filter box and is fixedly mounted with a handle, and the lower side of the rear end of the filter box is fixedly connected with a drain pipe.

[0013] Beneficial Effects

[0014] The utility model provides a forging processing device with waste collection. Compared with the prior art, it has the following beneficial effects:

[0015] 1. The forging processing device with waste collection first performs forging operation on the workpiece through the forging equipment body. After forging is completed, the motor is used to drive the threaded rod to rotate, so that the moving block drives the connecting piece and the high-pressure water gun to move, and the high-pressure water gun is used to flush the workbench, so that the processing waste on the workbench can be flushed into the collection tank, and the automatic cleaning function of the processing waste can be realized. At the same time, the two high-pressure water guns that move back and forth are conducive to optimizing the cleaning effect of the forging processing device and improving the work efficiency of cleaning the processing waste.

[0016] 2. The forging processing device with waste collection is tilted downward by the right side of the collecting trough, so that the water flow drives the processing waste to move to the inside of the filter box, and uses the collection box and the filter net to collect the processing waste, so that the waste water falls into the bottom of the filter box and is discharged from the drain pipe, while the processing waste is accumulated and concentrated inside the collection box, which is conducive to the recycling and reuse of the processing waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The three-dimensional structure of the utility model is shown in FIG. Figure 1 ;

[0018] Figure 2 The three-dimensional structure of the utility model is shown in FIG. Figure 2 ;

[0019] Figure 3 This is a schematic diagram of the displacement guide structure of the utility model;

[0020] Figure 4 This is a schematic diagram of the filter box structure of the utility model.

[0021] In the figure: 1. Forging equipment body; 2. Collection tank; 3. Displacement guide rail; 4. Slide; 5. Motor; 6. Threaded rod; 7. Moving block; 8. Connector; 9. High-pressure water gun; 10. Filter box; 11. Collection box; 12. Filter net; 13. Connecting plate; 14. External hose; 15. Handle; 16. Drain pipe. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-4The utility model provides a technical solution: a forging processing device with waste collection, including a forging equipment body 1, a collecting trough 2 is fixedly installed on the forging equipment body 1, displacement guide rails 3 are fixedly installed at both ends of the collection trough 2, a slide groove 4 is provided on the displacement guide rail 3, a motor 5 is fixedly installed inside the displacement guide rail 3, a threaded rod 6 is fixedly installed at the output end of the motor 5, a moving block 7 is provided on the surface of the threaded rod 6, a connecting piece 8 is fixedly installed on the moving block 7, an end of the connecting piece 8 away from the moving block 7 extends to the outside of the slide groove 4 and is fixedly installed with a high-pressure water gun 9, an end of the threaded rod 6 away from the motor 5 is rotatably connected to the displacement guide rail 3 through a bearing, and the threaded rod 6 and the moving block 7 are connected. Threaded connection, the moving block 7 is slidably connected with the displacement guide rail 3, the slide groove 4 is slidably connected with the connecting piece 8, the connecting piece 8 is designed in an L-shaped structure, and an external hose 14 is fixedly connected to the high-pressure water gun 9. First, the workpiece is forged by the forging equipment body 1. After the forging is completed, the motor 5 is used to drive the threaded rod 6 to rotate, so that the moving block 7 drives the connecting piece 8 and the high-pressure water gun 9 to move, and the high-pressure water gun 9 is used to flush the workbench, so that the processing waste on the workbench is flushed into the collecting tank 2, and the automatic cleaning function of the processing waste is realized. At the same time, the two high-pressure water guns 9 that move back and forth are conducive to optimizing the cleaning effect of the forging processing device and improving the work efficiency of cleaning the processing waste;

[0024] A filter box 10 is fixedly installed on the right side of the lower end of the collecting trough 2, and a collecting box 11 is arranged inside the filter box 10. A filter screen 12 is arranged at the lower end of the collecting box 11, and a connecting plate 13 is fixedly installed on the right end of the collecting box 11. The collecting trough 2 is designed in a U-shaped structure, the collecting trough 2 and the filter box 10 are connected to each other, the collecting box 11 is slidably connected to the filter box 10, the connecting plate 13 is snap-connected with the front end of the filter box 10, and the right end of the connecting plate 13 extends to the outside of the filter box 10 and is fixedly installed with a handle 15. A drain pipe 16 is fixedly connected to the lower side of the rear end of the filter box 10, and the right side of the collecting trough 2 is tilted downward, so that the water flow drives the processing waste to move to the inside of the filter box 10, and the processing waste is collected by using the collecting box 11 and the filter screen 12, so that the waste water falls into the bottom of the filter box 10 and is discharged from the drain pipe 16, and the processing waste is accumulated and concentrated inside the collecting box 11, which is conducive to the recycling and reuse of the processing waste.

[0025] During operation, the workpiece is first forged by the forging equipment body 1. After forging is completed, the motor 5 is used to drive the threaded rod 6 to rotate, so that the moving block 7 drives the connecting piece 8 and the high-pressure water gun 9 to move, and the workbench is flushed with the high-pressure water gun 9, so that the processing waste on the workbench can be flushed into the collecting tank 2, thereby realizing the automatic cleaning function of the processing waste. At the same time, the two high-pressure water guns 9 that move back and forth are tilted downward through the right side of the collecting tank 2, so that the water flow drives the processing waste to move into the filter box 10, and the processing waste is collected by the collecting box 11 and the filter net 12, so that the waste water falls into the bottom of the filter box 10 and is discharged from the drain pipe 16, while the processing waste is accumulated and concentrated in the collecting box 11.

[0026] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

Claims

1. A forging processing device with waste collection, comprising a forging equipment body (1), characterized in that: A collecting trough (2) is fixedly mounted on the forging equipment body (1), and displacement guide rails (3) are fixedly mounted at both the front and rear ends of the collecting trough (2), and a slide groove (4) is provided on the displacement guide rail (3). A motor (5) is fixedly mounted inside the displacement guide rail (3), and a threaded rod (6) is fixedly mounted on the output end of the motor (5). A moving block (7) is arranged on the surface of the threaded rod (6), and a connecting piece (8) is fixedly mounted on the moving block (7). An end of the connecting piece (8) away from the moving block (7) extends to the outside of the slide groove (4) and is fixedly mounted with a high-pressure water gun (9). A filter box (10) is fixedly mounted on the right side of the lower end of the collecting trough (2), and a collecting box (11) is arranged inside the filter box (10), and a filter screen (12) is arranged at the lower end of the collecting box (11), and a connecting plate (13) is fixedly mounted on the right end of the collecting box (11).

2. A forging device with waste collection according to claim 1, characterized in that: One end of the threaded rod (6) away from the motor (5) is rotatably connected to the displacement guide rail (3) via a bearing, and the threaded rod (6) is threadably connected to the moving block (7).

3. A forging device with waste collection according to claim 2, characterized in that: The moving block (7) is slidably connected to the displacement guide rail (3), and the sliding groove (4) is slidably connected to the connecting member (8).

4. A forging device with waste collection according to claim 3, characterized in that: The connecting piece (8) is designed in an L-shaped structure, and an external hose (14) is fixedly connected to the high-pressure water gun (9).

5. A forging device with waste collection according to claim 1, characterized in that: The collecting tank (2) is designed as a U-shaped structure, and the collecting tank (2) and the filter box (10) are connected to each other.

6. A forging device with waste collection according to claim 5, characterized in that: The collecting box (11) is slidably connected to the filter box (10), and the connecting plate (13) is snap-fittedly connected to the front end of the filter box (10).

7. A forging device with waste collection according to claim 6, characterized in that: The right end of the connecting plate (13) extends to the outside of the filter box (10) and is fixedly mounted with a handle (15), and the lower side of the rear end of the filter box (10) is fixedly connected with a drain pipe (16).