Valve group assembling tool capable of achieving horizontal angle positioning, variable clamping range and rapid clamping
By designing a quick clamp valve assembly tool that can be positioned horizontally and has a variable clamping range, the problems of increased tool tooling and high cost caused by the diverse external dimensions of the integrated valve group are solved, and rapid positioning and clamping are achieved, which shortens construction time and reduces labor intensity.
Patent Information
- Application Number
- CN202421257774.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-06-04
AI Technical Summary
With the large number of applications of integrated valve groups, their appearance sizes vary, resulting in the increase in the number of tools and tools required in the production and assembly process, the cost of designing, development, manufacturing, maintenance and storage, and the cost of online switching and use is getting higher and higher.
A quick clamp valve assembly tool that can be positioned horizontally and has a variable clamping range is designed, including a base plate, a panel, a clamping base, a large clamping block, a small clamping block, an angle adjustment assembly, a width adjustment assembly and a workpiece fixing assembly. Through the cooperation of these components, rapid positioning and clamping of the workpiece is achieved.
This tool can quickly complete each clamping and change the positioning direction, shorten the construction time of the operation, reduce the labor intensity of the working workers, and conform to the latest concepts of product assembly construction technology design.
Smart Images

Figure CN222609496U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hydraulic control valve groups, in particular to a valve group assembly tool capable of horizontal angle positioning, variable clamping range and rapid clamping. Background Art
[0002] The integrated valve group is a type of hydraulic control system valve group that has been widely used in the hydraulic industry in recent years. It has a high degree of integration of hydraulic oil circuits, a small weight and volume, and can integrate rich and complex oil circuit functions. It has a short design and development cycle and relatively low cost. The basic components integrated on the valve group are rich in functions and have stable performance. The basic components have been maturely applied and developed in hydraulic systems for decades, and subsequent maintenance and upgrades are convenient. The product form of the integrated valve group is the main application development direction of the hydraulic system control oil circuit.
[0003] With the extensive application of integrated valve groups, their external dimensions are also different. The tools and fixtures required in the production and assembly process are also increasing. The cost of designing, developing, manufacturing, maintaining, storing, and switching various types of tools on the line is also getting higher and higher. Therefore, the present application proposes a valve group assembly tool that can be positioned at a horizontal angle, has a variable clamping range, and can be clamped quickly. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a valve group assembly tool that can be positioned at a horizontal angle, has a variable clamping range and can be quickly clamped. This solves the problem that with the widespread application of integrated valve groups, their external dimensions are also different, the tools and tooling required in the production and assembly links are also gradually increasing, and the cost of designing, developing, manufacturing, maintaining, storing, and switching online of various types of tools is also increasing.
[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions: a valve group assembly tool capable of horizontal angle positioning, variable clamping range and rapid clamping, comprising a bottom plate, a panel is rotatably arranged above the bottom plate, a clamping base is installed above the panel, a large clamping block and a small clamping block are installed above the clamping base, and the large clamping block and the small clamping block are used for extrusion and fixation of workpieces;
[0006] The panel is connected with an angle adjustment component, which can adjust the panel to rotate and position relative to the base plate;
[0007] The large clamping block is connected with a width adjustment component, and the width adjustment component can drive the large clamping block to move according to the width of the workpiece;
[0008] The small clamping block is connected with a workpiece fixing component, and the workpiece fixing component cooperates with the large clamping block to quickly clamp and position the workpiece.
[0009] Preferably, the angle adjustment component comprises:
[0010] A load-bearing shaft, which is installed between the bottom plate and the panel, and the panel rotates relative to the bottom plate through the load-bearing shaft;
[0011] The positioning ring is fixedly installed above the bottom plate, and the positioning ring is movably sleeved on the outer side of the panel, and a positioning rotary pin is installed on the outer side of the positioning ring, and the positioning rotary pin is used to fix the panel.
[0012] Preferably, a plurality of positioning holes are provided on the outer circumference of the panel, the outer side of the positioning screw pin is threadedly connected to the positioning ring, and the end of the positioning screw pin is inserted into the inner wall of one of the positioning holes.
[0013] Preferably, the width adjustment assembly includes a plurality of adjustment rods, a mounting seat is fixedly installed above the clamping base, the plurality of adjustment rods are movably inserted inside the mounting seat, and the ends of the plurality of adjustment rods pass through the mounting seat and are fixedly connected to the large clamping block.
[0014] Preferably, a plurality of bolts are installed on the outer side of the mounting seat, and the plurality of bolts can squeeze and fix the adjusting rod.
[0015] Preferably, the workpiece fixing assembly includes a handle cam, a damping shaft is provided at the end of the handle cam, and the damping shaft is rotatably connected above the clamping base, and the end of the handle cam is eccentrically connected to the side center position of the small clamping block.
[0016] The utility model discloses a valve group assembly tool which can be positioned at a horizontal angle and has a variable clamping range and can be clamped quickly. The beneficial effects thereof are as follows: the valve group assembly tool which can be positioned at a horizontal angle and has a variable clamping range and can be clamped quickly is convenient to use alone and can also be integrated into workstations of other equipment. During normal use, the angle adjustment component can be used to adjust the panel to rotate and position relative to the base plate, so as to achieve the clamping positioning and horizontal rotation positioning of each side of the required assembly construction product. The width adjustment component can drive the large clamping block to move according to the width of the workpiece, so as to adjust the clamping range, and the above-mentioned functional actions can be performed on products of different sizes. The workpiece fixing component cooperates with the large clamping block to quickly clamp and position the workpiece, so that each clamping and change of positioning direction can be completed quickly, thereby shortening the operation construction time, reducing the labor intensity of the workers, and conforming to the latest concept of product assembly construction process design. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a schematic diagram of the structure of the utility model.
[0019] In the figure: 1. bottom plate; 2. panel; 3. load-bearing shaft; 4. positioning ring; 5. clamping base; 6. positioning screw pin; 7. adjusting rod; 8. large clamping block; 9. small clamping block; 10. handle cam. DETAILED DESCRIPTION
[0020] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0021] The utility model discloses a valve assembly tool capable of horizontally positioning a variable clamping range and fast clamping. Figure 1 As shown, it comprises a bottom plate 1, a panel 2 is rotatably arranged above the bottom plate 1, a clamping base 5 is installed above the panel 2, a large clamping block 8 and a small clamping block 9 are installed above the clamping base 5, and the large clamping block 8 and the small clamping block 9 are used for extrusion and fixation of the workpiece;
[0022] The panel 2 is connected with an angle adjustment component, which can adjust the panel 2 to rotate and position relative to the base plate 1;
[0023] The large clamping block 8 is connected with a width adjustment component, which can drive the large clamping block 8 to move according to the width of the workpiece;
[0024] The small clamping block 9 is connected to a workpiece fixing assembly, and the workpiece fixing assembly cooperates with the large clamping block 8 to quickly clamp and position the workpiece.
[0025] The valve group assembly tool which can be positioned at a horizontal angle and has a variable clamping range and can be quickly clamped is convenient for single use and can also be integrated into the workstations of other equipment. During normal use, the angle adjustment component can be used to adjust the panel 2 to rotate and position relative to the base plate 1, so as to achieve the clamping positioning and horizontal rotation positioning of each side of the required assembly construction product. The width adjustment component can drive the large clamping block 8 to move according to the width of the workpiece, and then can adjust the clamping range, and can perform the above-mentioned functional actions on products of different sizes. The workpiece fixing component cooperates with the large clamping block 8 to quickly clamp and position the workpiece, so that each clamping and change of positioning direction can be completed quickly, shortening the operation construction time, reducing the labor intensity of the workers, and conforming to the latest concept of product assembly construction process design.
[0026] Particularly disclosed, the angle adjustment assembly comprises:
[0027] A load-bearing shaft 3, which is installed between the bottom plate 1 and the panel 2, and the panel 2 rotates relative to the bottom plate 1 through the load-bearing shaft 3;
[0028] The positioning ring 4 is fixedly installed above the bottom plate 1 and is movably sleeved on the outside of the panel 2 . A positioning screw pin 6 is installed on the outside of the positioning ring 4 . The positioning screw pin 6 is used to fix the panel 2 .
[0029] Furthermore, a plurality of positioning holes are provided on the outer circumference of the panel 2 , the outer side of the positioning screw pin 6 is threadedly connected to the positioning ring 4 , and the end of the positioning screw pin 6 is inserted into the inner wall of one of the positioning holes.
[0030] During use, when the horizontal angle of the clamping base 5 needs to be adjusted, the positioning pin 6 is rotated so that the end of the positioning pin 6 is disengaged from the inner wall of the positioning hole, and then the panel 2 is rotated, which can drive the clamping base 5 to rotate accordingly, until the end of the positioning pin 6 can be inserted into other positioning holes, so that the position of the panel 2 and the clamping base 5 can be fixed.
[0031] Specifically disclosed, the width adjustment assembly includes a plurality of adjustment rods 7, a mounting seat is fixedly installed above the clamping base 5, the plurality of adjustment rods 7 are movably inserted inside the mounting seat, and the ends of the plurality of adjustment rods 7 pass through the mounting seat and are fixedly connected to the large clamping block 8.
[0032] Furthermore, a plurality of bolts are installed on the outer side of the mounting seat, and the plurality of bolts can squeeze and fix the adjusting rod 7 .
[0033] When the position of the large clamping block 8 needs to be adjusted, first rotate the multiple bolts to separate the multiple bolts from the adjusting rod 7. At this time, the adjusting rod 7 can slide relative to the mounting seat, and then the position of the large clamping block 8 can be adjusted, so that the distance between the large clamping block 8 and the small clamping block 9 can be adapted to the product to be clamped.
[0034] Particularly disclosed, the workpiece fixing assembly includes a handle cam 10, the end of which is provided with a damping shaft, and the damping shaft is rotatably connected above the clamping base 5, and the end of the handle cam 10 is eccentrically connected to the side center position of the small clamping block 9.
[0035] Because the end of the handle cam 10 is eccentrically connected to the side center position of the small clamping block 9, the small clamping block 9 can be driven to move a small distance during the rotation of the handle cam 10. When the small clamping block 9 moves toward the large clamping block 8, the product between the large clamping block 8 and the small clamping block 9 can be clamped and fixed. When the small clamping block 9 moves away from the large clamping block 8, the small clamping block 9 is separated from the product, thereby facilitating the replacement of the product.
[0036] During use, first place the product to be clamped and positioned on the clamping base 5, and fix it according to the specific clamping position of the adjusting rod 7 and the handle cam 10 according to the product width. After fixing the product, the front and two sides of the product are assembled and the torque tightening torque is checked for the corresponding threaded cartridge valve hydraulic basic components and process plugs. Loosening the handle cam 10 to replace the product can realize fast product change and clamping and fixing batch operations, and the positioning screw pin 6 can adjust the position of the side and front of the positioning and clamping product relative to the operator, which is convenient for rapid assembly and construction.
[0037] The valve group assembly tool which can be positioned at a horizontal angle and has a variable clamping range and can be quickly clamped is convenient for single use and can also be integrated into the workstations of other equipment. During normal use, the angle adjustment component can be used to adjust the panel 2 to rotate and position relative to the base plate 1, so as to achieve the clamping positioning and horizontal rotation positioning of each side of the required assembly construction product. The width adjustment component can drive the large clamping block 8 to move according to the width of the workpiece, and then can adjust the clamping range, and can perform the above-mentioned functional actions on products of different sizes. The workpiece fixing component cooperates with the large clamping block 8 to quickly clamp and position the workpiece, so that each clamping and change of positioning direction can be completed quickly, shortening the operation construction time, reducing the labor intensity of the workers, and conforming to the latest concept of product assembly construction process design.
[0038] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A valve assembly tool capable of horizontally positioning a variable clamping range and fast clamping, comprising a base plate (1), characterized in that: A panel (2) is rotatably arranged above the bottom plate (1), a clamping base (5) is installed above the panel (2), a large clamping block (8) and a small clamping block (9) are installed above the clamping base (5), and the large clamping block (8) and the small clamping block (9) are used for extruding and fixing the workpiece; The panel (2) is connected to an angle adjustment component, and the angle adjustment component can adjust the panel (2) to rotate relative to the base plate (1) and perform positioning; The large clamping block (8) is connected to a width adjustment component, and the width adjustment component can drive the large clamping block (8) to move according to the width of the workpiece; The small clamping block (9) is connected to a workpiece fixing assembly, and the workpiece fixing assembly cooperates with the large clamping block (8) to quickly clamp and position the workpiece.
2. A valve assembly tool capable of horizontal angle positioning, variable clamping range and rapid clamping according to claim 1, characterized in that: The angle adjustment component comprises: A load-bearing rotating shaft (3), the load-bearing rotating shaft (3) is installed between the bottom plate (1) and the panel (2), and the panel (2) rotates relative to the bottom plate (1) via the load-bearing rotating shaft (3); A positioning ring (4) is fixedly mounted above the bottom plate (1), and the positioning ring (4) is movably sleeved on the outside of the panel (2), and a positioning rotary pin (6) is installed on the outside of the positioning ring (4), and the positioning rotary pin (6) is used to fix the panel (2).
3. A valve assembly tool capable of horizontal angle positioning, variable clamping range and rapid clamping according to claim 2, characterized in that: A plurality of positioning holes are provided on the outer circumference of the panel (2); the outer side of the positioning screw pin (6) is threadedly connected to the positioning ring (4), and the end of the positioning screw pin (6) is inserted into the inner wall of one of the positioning holes.
4. The valve assembly tool capable of horizontal angle positioning, variable clamping range and rapid clamping according to claim 1, characterized in that: The width adjustment assembly comprises a plurality of adjustment rods (7), a mounting seat is fixedly mounted above the clamping base (5), the plurality of adjustment rods (7) are movably inserted into the interior of the mounting seat, and the ends of the plurality of adjustment rods (7) pass through the mounting seat and are fixedly connected to the large clamping block (8).
5. A valve assembly tool capable of horizontal angle positioning, variable clamping range and rapid clamping according to claim 4, characterized in that: A plurality of bolts are installed on the outer side of the mounting seat, and the plurality of bolts can squeeze and fix the adjusting rod (7).
6. The valve assembly tool capable of horizontal angle positioning, variable clamping range and rapid clamping according to claim 1, characterized in that: The workpiece fixing assembly comprises a handle cam (10), the end of which is provided with a damping shaft, and the damping shaft is rotatably connected above the clamping base (5), and the end of the handle cam (10) is eccentrically connected to the side center position of the small clamping block (9).