New energy high voltage for 48V system of motor home

By designing structures such as sliding plates, cleaning belts and limit plates in new energy high-voltage systems, the problem of dust and dirt blockage inside the heat sink is solved, achieving more efficient heat dissipation and longer equipment service life.

CN222610945UActive Publication Date: 2025-03-14JIANGXI JIANGLING MOTORS GRP CO LTD
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Patent Information

Application Number
CN202421485227.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-03-14
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

Dust and dirt inside the radiator in the new energy high-voltage system are blocked, hindering the flow of air, causing heat to be unable to be effectively dispersed, affecting the performance and stability of the equipment.

Method used

A new energy high-voltage system for RV 48V system is designed, using sliding plates, cleaning belts, limit plates and other structures. Through mechanisms such as linkage rods and thrust springs, the heat sink is effectively cleaned to avoid dust and dirt accumulation.

Benefits of technology

It effectively improves heat dissipation efficiency, reduces hardware temperature, and reduces the risk of heat damage to internal parts caused by dust, thereby extending the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of energy high voltage, and discloses a new energy high voltage for a touring car 48V system, which comprises an electric plate, a radiating fin is slidably connected outside the electric plate, a circulating cooler is fixedly connected to the rear end of the radiating fin, a circulating water pipe is fixedly connected to the front end of the circulating cooler, and the circulating water pipe is fixedly connected to the rear end of the circulating water pipe. A cooling assembly is rotatably connected to the interior of the cooling fin, the cooling assembly is used for cooling the electric plate, a linkage rod is fixedly connected to the bottom end of the cooling assembly, a sliding plate is slidably connected to the bottom end of the linkage rod, a cleaning belt is fixedly connected to the bottom end of the sliding plate, and a limiting plate is fixedly connected to the left end of the cleaning belt. According to the utility model, dust and dirt accumulated on the radiating fins are prevented from influencing conduction and dissipation of heat, so that the radiating efficiency can be effectively improved, the temperature of hardware is reduced, the risk that internal parts are heated and damaged due to dust is reduced, and the service life of equipment is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of energy high voltage, in particular to a new energy high voltage for a 48V system of a motorhome. Background Art

[0002] The high-voltage system of new energy vehicles is the core component of electric vehicles, mainly involving key components such as battery packs, motors, and electronic controls. These components together constitute a complete electric drive system that provides power for the vehicle and ensures its safe and reliable operation. The operating voltage of the high-voltage system is generally above 200V, which is much higher than the 12V voltage of traditional vehicles. Its main purpose is to use power electronics technology to achieve energy conversion and distribution to drive the vehicle. The 48V system of an RV is usually a low-voltage system used for some auxiliary equipment and some electric drive systems. The new energy high-voltage system generally refers to the high-voltage battery system in electric vehicles or hybrid vehicles, such as 400V or higher systems, which are used to drive major power components such as electric motors.

[0003] During the design process of the RV rear area, many electrical equipment and energy storage devices, such as lead-acid batteries or lithium batteries, will be installed. In the past, energy storage devices could only use AC mains power to charge the battery pack through an on-board charger, and the charging speed was slow and inefficient. At present, new energy charging piles have been put into use in various places. Designing a new energy fast charging device for the RV 48V system can give full play to existing public resources and improve the convenience of RV travel.

[0004] There are multiple heat sinks inside the new energy high voltage. If the heat sink is blocked by dust, dirt or other substances, it will hinder the air flow and cause the heat to not be effectively dissipated, which will increase the temperature of the hardware and affect the performance and stability of the equipment. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a new energy high voltage for a 48V system of a motorhome, aiming to improve the internal blockage of the heat sink in the prior art and reduce the heat dissipation problem.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A new energy high voltage for a 48V system of a motorhome, comprising an electric board, a heat sink is slidably connected to the outside of the electric board, a circulating cooler is fixedly connected to the rear end of the heat sink, a circulating water pipe is fixedly connected to the front end of the circulating cooler, a cooling component is rotatably connected to the inside of the heat sink, the cooling component is used for cooling the electric board, a linkage rod is fixedly connected to the bottom end of the linkage rod, a sliding plate is slidably connected to the bottom end of the sliding plate, a cleaning belt is fixedly connected to the bottom end of the sliding plate, a limit plate is fixedly connected to the left end of the cleaning belt, a plurality of fixing mechanisms are fixedly connected to the front and rear ends of the electric board, and the fixing mechanisms are used for disassembly of the heat sink;

[0008] As a further description of the above technical solution:

[0009] The fixing mechanism comprises a spring housing, the outside of the spring housing is fixedly connected to the inside of the electric board, the front and rear ends of the heat sink are fixedly connected to a plurality of fixed stabilizing blocks, the inside of the spring housing is slidably connected to a limit ring, the back-to-back sides of the limit ring are fixedly connected to thrust springs, and the opposite sides of the limit ring are fixedly connected to mounting columns;

[0010] As a further description of the above technical solution:

[0011] The side of the mounting column away from the limiting ring slides into the interior of the fixed stabilizing block, and the end of the spring housing away from the limiting ring is fixedly connected to the interior of the spring housing;

[0012] As a further description of the above technical solution:

[0013] The outside of the limiting ring is fixedly connected with a pull handle, the inside of the spring housing is provided with a slide groove, and the outside of the pull handle is slidably connected to the inside of the slide groove;

[0014] As a further description of the above technical solution:

[0015] The cooling component includes a fan, the outside of the fan is rotatably connected to the inside of the heat sink, the top of the fan is fixedly connected to a connecting rod, and the top of the connecting rod is fixedly connected to a rotating blade;

[0016] As a further description of the above technical solution:

[0017] The outer portion of the rotating blade is rotatably connected to the inner portion of the circulating water pipe, and the outer portion of the connecting rod is rotatably connected to the inner portion of the circulating water pipe;

[0018] As a further description of the above technical solution:

[0019] The outer portion of the limiting plate is slidably connected to the inner portion of the heat sink, and the bottom end of the limiting plate is attached to the top end of the electric board;

[0020] As a further description of the above technical solution:

[0021] The outside of the electric board is fixedly connected with an output head, and the inside of the electric board is fixedly connected with a heat sink.

[0022] The utility model has the following beneficial effects:

[0023] In the utility model, structures such as sliding plates, cleaning belts, and limit plates are used to prevent dust and dirt accumulated on the heat sink from affecting the conduction and dissipation of heat, thereby effectively improving the heat dissipation efficiency, lowering the hardware temperature, and reducing the risk of heat damage to internal parts due to dust, thereby extending the service life of the equipment.

[0024] In the utility model, the thrust spring, the mounting column, the fixed stabilizing block and other structures are used to facilitate the inspection of the status of the capacitor and other important components inside the power supply. The capacitor may age or be damaged during operation, and the inspection can detect and replace it in advance to avoid possible power supply problems in the future. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a three-dimensional schematic diagram of a new energy high voltage for a 48V system of a motorhome proposed by the utility model;

[0026] Figure 2 This is a structural schematic diagram of a new energy high voltage electric board for a 48V system of a motorhome proposed by the utility model;

[0027] Figure 3 This is a schematic diagram of the structure of a new energy high-pressure circulating water pipe for a 48V system of a motorhome proposed by the utility model;

[0028] Figure 4 This is a schematic diagram of the structure of a new energy high voltage rotating blade for a 48V system of a motorhome proposed by the utility model;

[0029] Figure 5 for Figure 1 A magnified view of middle;

[0030] Figure 6 This is a structural cross-sectional view of a spring housing of a new energy high voltage for a 48V system of a motorhome proposed in the utility model.

[0031] Legend:

[0032] 1. Electric board; 2. Heat sink; 3. Circulating cooler; 4. Circulating water pipe; 5. Cooling assembly; 501. Rotating blade; 502. Connecting rod; 503. Fan; 6. Linkage rod; 7. Sliding plate; 8. Cleaning belt; 9. Limiting plate; 10. Fixing mechanism; 1001. Fixed stabilizing block; 1002. Spring housing; 1003. Limiting ring; 1004. Thrust spring; 1005. Mounting column; 1006. Handle; 1007. Slide; 11. Output head; 12. Heat sink. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0034] Reference Figure 1-Figure 3 The utility model provides an embodiment: a new energy high voltage for a 48V system of a motorhome, including an electric board 1, a heat sink 2 is slidably connected to the outside of the electric board 1, a circulating cooler 3 is fixedly connected to the rear end of the heat sink 2, a circulating water pipe 4 is fixedly connected to the front end of the circulating cooler 3, a cooling component 5 is rotatably connected to the inside of the heat sink 2, a linkage rod 6 is fixedly connected to the bottom end of the cooling component 5, a sliding plate 7 is slidably connected to the bottom end of the linkage rod 6, a cleaning belt 8 is fixedly connected to the bottom end of the sliding plate 7, the circulating cooler 3 performs circulation cooling on the circulating water pipe 4, the circulating water pipe 4 cools the electric board 1 inside the heat sink 2, the water flow inside the circulating water pipe 4 drives the rotating blade 501 to rotate, the rotating blade 501 drives the fan 503 to rotate through the connecting rod 502, the fan 503 pulls the sliding plate 7 to move back and forth inside the heat sink 2, the sliding plate 7 drives the cleaning belt 8 to circulate, and the cleaning belt 8 removes dust from the heat sink 12.

[0035] The left end of the cleaning belt 8 is fixedly connected to a limiting plate 9, and the front and rear ends of the electric board 1 are fixedly connected with a plurality of fixing mechanisms 10. The outside of the limiting plate 9 is slidably connected to the inside of the heat sink 2. The limiting plate 9 limits the sliding plate 7, thereby facilitating the sliding plate 7 to move back and forth inside the heat sink 2, and facilitating the cleaning belt 8 to clean the heat sink 12 inside the electric board 1, thereby ensuring the original heat dissipation of the heat sink 12.

[0036] The bottom end of the limit plate 9 fits on the top of the electric board 1, the outside of the electric board 1 is fixedly connected with an output head 11, and the inside of the electric board 1 is fixedly connected with a heat sink 12, which will meet the user's desire for the energy storage battery in the rear-mounted area to be quickly charged; this new type of RV rear-mounted area AC and DC charging technology has a fast charging speed and can fully charge the battery within 2 hours. In addition, the system has strong versatility and is compatible with the mainstream domestic AC and DC new energy charging piles, which improves the utilization rate of existing public resources. The product has a compact structure, comprehensive protection measures, optimized design, convenient and flexible use, safe and reliable operation, high stability, and low power consumption. In addition, the utility model fast charging device can be adapted to the 48V RV platform, and is easy to load and unload, has a low casting cost, and is highly controllable. It has broad application prospects and practical advantages.

[0037] There are four charging methods: the first is charging with a DC fast charging pile, with a power of up to 5KW / h; the second is charging with an AC charging pile, with a power of up to 5KW / h; the third is charging with mains power, with a power of up to 3.5KW / h; the fourth is charging with a 48V driving generator, with a power of up to 3.2KW / h. Compared with the previous charging with an inverter, the charging method uses less mains power and the maximum charging power is 2.2KW / h, or charging with 1KW / h while driving. The charging efficiency has been greatly improved, and the methods are diversified. Two of the methods can also charge the RV on a new energy charging pile, which greatly improves the battery life of the RV's travel and life electricity.

[0038] Reference Figure 4 The fixing mechanism 10 includes a spring housing 1002, the outside of the spring housing 1002 is fixedly connected to the inside of the electric board 1, and the front and rear ends of the heat sink 2 are fixedly connected with a plurality of fixed stabilizing blocks 1001, the inner sliding connection of the spring housing 1002 is connected with a limit ring 1003, and the opposite sides of the limit ring 1003 are fixedly connected with thrust springs 1004, and the opposite sides of the limit ring 1003 are fixedly connected with mounting columns 1005, and the handle 1006 is pulled down into the long groove of the slide groove 1007, and the thrust spring 1004 pushes the mounting column 1005 to slide into the inside of the fixed stabilizing block 1001, thereby completing the fixation of the electric board 1 and the heat sink 2.

[0039] The side of the mounting column 1005 away from the limiting ring 1003 slides into the interior of the fixed stabilizing block 1001, and the end of the spring housing 1002 away from the limiting ring 1003 is fixedly connected to the interior of the spring housing 1002, and the outside of the limiting ring 1003 is fixedly connected with a handle 1006, and a slide groove 1007 is provided inside the spring housing 1002. The outside of the handle 1006 is slidably connected to the inside of the slide groove 1007, and the handle 1006 is pulled into the short groove of the slide groove 1007. The handle 1006 drives the limiting ring 1003 to move toward the inside of the spring housing 1002, and the limiting ring 1003 drives the mounting column 1005 to move toward the inside of the spring housing 1002. The thrust spring 1004 pushes the limiting ring 1003 and the handle 1006, so that the handle 1006 is stuck in the short groove of the slide groove 1007, thereby facilitating the disassembly of the heat sink 2 and the replacement of parts inside the electrical board 1.

[0040] Reference Figure 5 and Figure 6 The cooling component 5 includes a fan 503, the outside of the fan 503 is rotatably connected to the inside of the heat sink 2, the top of the fan 503 is fixedly connected to a connecting rod 502, the top of the connecting rod 502 is fixedly connected to a rotating blade 501, the outside of the rotating blade 501 is rotatably connected to the inside of the circulating water pipe 4, the outside of the connecting rod 502 is rotatably connected to the inside of the circulating water pipe 4, the water flow inside the circulating water pipe 4 drives the rotating blade 501 to rotate, the rotating blade 501 drives the fan 503 to rotate through the connecting rod 502, and the fan 503 cools down the internal parts of the electric board 1 to prevent overheating during the operation of the electric board 1.

[0041] Working principle: The circulating cooler 3 circulates and cools the circulating water pipe 4, and the circulating water pipe 4 cools the electric plate 1 inside the heat sink 2. The water flow inside the circulating water pipe 4 drives the rotating blade 501 to rotate, and the rotating blade 501 drives the fan 503 to rotate through the connecting rod 502. The fan 503 pulls the sliding plate 7 to move back and forth inside the heat sink 2. The sliding plate 7 drives the cleaning belt 8 to circulate, and the cleaning belt 8 removes dust from the heat sink 12, avoiding the dust and dirt accumulated on the heat sink 2 to affect the conduction and dissipation of heat, thereby effectively improving the heat dissipation efficiency, reducing the hardware temperature, and reducing the risk of heat damage to internal parts due to dust. Pull the handle 1006 to the long groove of the slide 1007 In the process, the thrust spring 1004 pushes the installation column 1005 to slide into the interior of the fixed stabilizing block 1001, thereby completing the fixation of the electric board 1 and the heat sink 2. Conversely, the pull handle 1006 is pulled into the short groove of the slide groove 1007, and the pull handle 1006 drives the limiting ring 1003 to move toward the inside of the spring housing 1002. The limiting ring 1003 drives the installation column 1005 to move toward the inside of the spring housing 1002. The thrust spring 1004 pushes the limiting ring 1003 and the pull handle 1006, so that the pull handle 1006 is stuck in the short groove of the slide groove 1007, which is convenient for the capacitor to be aged or damaged during work. Through inspection, it can be discovered and replaced in advance to avoid possible power supply problems in the future.

[0042] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A new energy high voltage for a 48V system of a motorhome, comprising a power board (1), characterized in that: The electric panel (1) is slidably connected to a heat sink (2) on the outside, a circulating cooler (3) is fixedly connected to the rear end of the heat sink (2), a circulating water pipe (4) is fixedly connected to the front end of the circulating cooler (3), a cooling component (5) is rotatably connected to the inside of the heat sink (2), the cooling component (5) is used to cool the electric panel (1), a linkage rod (6) is fixedly connected to the bottom end of the linkage rod (6), a sliding plate (7) is slidably connected to the bottom end of the sliding plate (7), a cleaning belt (8) is fixedly connected to the bottom end of the sliding plate (7), a limiting plate (9) is fixedly connected to the left end of the cleaning belt (8), a plurality of fixing mechanisms (10) are fixedly connected to the front and rear ends of the electric panel (1), and the fixing mechanisms (10) are used to disassemble the heat sink (2).

2. The new energy high voltage for a 48V system of a motorhome according to claim 1, characterized in that: The fixing mechanism (10) comprises a spring housing (1002), the outside of the spring housing (1002) being fixedly connected to the inside of the electric board (1), the front and rear ends of the heat sink (2) being fixedly connected to a plurality of fixed stabilizing blocks (1001), the inside of the spring housing (1002) being slidably connected to a limit ring (1003), the back-to-back sides of the limit ring (1003) being fixedly connected to thrust springs (1004), and the opposite sides of the limit ring (1003) being fixedly connected to mounting posts (1005).

3. The new energy high voltage for a 48V system of a motorhome according to claim 2 is characterized in that: The side of the mounting column (1005) away from the limiting ring (1003) slides into the interior of the fixed stabilizing block (1001), and the end of the spring housing (1002) away from the limiting ring (1003) is fixedly connected to the interior of the spring housing (1002).

4. The new energy high voltage for a 48V system of a motorhome according to claim 3 is characterized in that: The outside of the limiting ring (1003) is fixedly connected to a handle (1006), the inside of the spring housing (1002) is provided with a slide groove (1007), and the outside of the handle (1006) is slidably connected to the inside of the slide groove (1007).

5. The new energy high voltage for a 48V system of a motorhome according to claim 1 is characterized in that: The cooling component (5) comprises a fan (503), the outside of the fan (503) is rotatably connected to the inside of the heat sink (2), the top end of the fan (503) is fixedly connected to a connecting rod (502), and the top end of the connecting rod (502) is fixedly connected to a rotating blade (501).

6. The new energy high voltage for a 48V system of a motorhome according to claim 5, characterized in that: The outer portion of the rotating blade (501) is rotationally connected to the inside of the circulating water pipe (4), and the outer portion of the connecting rod (502) is rotationally connected to the inside of the circulating water pipe (4).

7. The new energy high voltage for a 48V system of a motorhome according to claim 1 is characterized in that: The outside of the limiting plate (9) is slidably connected to the inside of the heat sink (2), and the bottom end of the limiting plate (9) is attached to the top end of the electric board (1).

8. The new energy high voltage for a 48V system of a motorhome according to claim 7 is characterized in that: The outside of the electric board (1) is fixedly connected to an output head (11), and the inside of the electric board (1) is fixedly connected to a heat sink (12).