Pipeline material air plug forcing device
By designing a gas plug feeding device for pipe materials including air plug body, silicone ball, conical ring and ring sleeve, nitrogen drives these components to scrape the sauce on the inner wall of the pipe, the problem of convenient scraping and multiple cycles of air plugs in the existing device is solved, and the convenience of operation is improved.
Patent Information
- Application Number
- CN202421442252.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-06-24
AI Technical Summary
The existing gas plug feeding device is not convenient to conveniently convey nitrogen to scrape the sauce from the inner wall of the pipeline, which causes the sauce to adhere to the inner wall for a long time to easily cause dry and solid blockage, and the gas plug is not convenient for multiple recycles, affecting the convenience of operation.
A gas plug and feeding device for pipe materials is designed, including a pipe body, a front sleeve and a rear sleeve. The air plug body, a silicone ball, a conical ring and annular sleeve are installed inside. The nitrogen gas is transported to the inside of the pipe body through a nitrogen pipe, driving these components to move laterally, scraping off the sauce on the inner wall of the pipe, and conveniently removing and inserting the gas plug through an electric rod and sealing ring mechanism.
It realizes convenient transportation of nitrogen gas to scrape the sauce on the inner wall of the pipe, prevents dry and solid blockage, facilitates multiple recycling of the gas plug, and improves operation convenience.
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Figure CN222611945U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of air plug material forcing devices, in particular to an air plug material forcing device for pipeline materials. Background Art
[0002] Ketchup is something that many people love to eat. It tastes sour and sweet and is rich in vitamins and minerals. It is a good natural seasoning. Ketchup filling equipment is a more comprehensive sauce filling equipment. The full set of sauce filling machine production line covers the entire process from raw materials to finished products, including raw material metering, mixing, heating, conveying, filling, capping, film sleeve, printing, packaging and other links. One-stop production can reduce waste in the production process, optimize the production process, and further improve product quality.
[0003] When ketchup is automatically fed, a large amount of sauce remains on the inner wall of the pipe at the end of continuous feeding. The sauce adheres to the inner wall for a long time and is very likely to solidify. If it is not cleaned in time, it is very likely to cause blockage during the subsequent sauce transportation. The existing air plug feeding device is generally not conducive to conveniently conveying nitrogen to scrape off the sauce on the inner wall when in use. The sauce adheres to the inner wall for a long time and is easy to cause dry solid blockage. It is not convenient to remove and insert the air plug for multiple cycles, which greatly affects the convenience of operation. Utility Model Content
[0004] The utility model aims to provide a pipeline material air plug forcing device to solve the problem that the air plug forcing device is not convenient for conveniently conveying nitrogen to scrape the sauce on the inner wall, the sauce adheres to the inner wall for a long time and easily causes dry solid blockage, and it is not convenient to take out and insert the air plug for multiple cycles, which affects the convenience of operation.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pipeline material air plug forcing device, comprising a pipeline body and a front sleeve, one end of the pipeline body is sleeved with the front sleeve, the other end of the pipeline body is sleeved with a rear sleeve, a sauce inlet pipe is installed at the top of the pipeline body on one side of the front sleeve, a pneumatic valve is installed at the top of the sauce inlet pipe, a sauce outlet pipe is installed at the bottom of the pipeline body on one side of the rear sleeve, a hand valve is installed at the bottom of the sauce outlet pipe, an air plug body is arranged inside the pipeline body, silicone balls are installed at both ends of the air plug body, iron cores are installed inside the silicone balls, two groups of annular sleeves are sleeved on the surface of the air plug body, and conical rings are installed on the outer walls of the annular sleeves.
[0006] Preferably, a magnetic sensor is mounted on the surface of the pipe body at one side of the sauce outlet pipe, and the magnetic sensor extends to the inside of the pipe body.
[0007] Preferably, a solenoid valve is provided outside the pipe body on one side of the front sleeve, a front pressure arm is provided on the outer wall of the front sleeve, a front clamping shaft is installed at one end of the front pressure arm close to the front sleeve, and the front pressure arm is movably connected to the front sleeve through the front clamping shaft.
[0008] Preferably, a front cover plate is installed on the inner wall of the front pressure arm on one side of the front sleeve, a front electric rod is movably provided on the top of the front sleeve on one side of the front clamping shaft, a front shaft is provided at the output end of the front electric rod, and the front electric rod is movably connected to the front pressure arm through the front shaft.
[0009] Preferably, a front sealing ring is provided on the outer wall of the front sleeve on one side of the front cover plate, and the front sealing ring is fixedly connected to the front sleeve.
[0010] Preferably, a nitrogen pipe is provided on the outer wall of the solenoid valve, and the nitrogen pipe extends to the inside of the front cover plate.
[0011] Preferably, a rear pressure arm is installed on the outer wall of the rear sleeve, a rear clamping shaft is installed on one end of the rear pressure arm close to the rear sleeve, and the rear pressure arm is movably connected to the rear sleeve through the rear clamping shaft, a rear cover plate is installed on the inner wall of the rear pressure arm, a rear electric rod is movably installed on the top end of the rear sleeve on one side of the rear cover plate, a rear axle is provided at the output end of the rear electric rod, and the rear electric rod is movably connected to the rear pressure arm through the rear axle.
[0012] Preferably, a rear sealing ring is provided on the outer wall of the rear sleeve on one side of the rear cover plate, and the rear sealing ring is fixedly connected to the rear sleeve, a control panel is provided on the outer wall of the pipeline body, and the output end of the control panel is electrically connected to the input ends of the pneumatic valve, magnetic sensor, solenoid valve, front electric rod and rear electric rod.
[0013] Compared with the prior art, the utility model has the following beneficial effects: the gas plug forcing device not only realizes the convenient delivery of nitrogen to scrape the sauce on the inner wall of the pipeline material gas plug forcing device, facilitates the rapid scraping of the sauce on the inner wall, prevents the sauce from adhering to the inner wall for a long time and causing dry solid blockage, but also facilitates the removal and insertion of the gas plug for multiple cycles, thereby improving the convenience of operation;
[0014] (1) Nitrogen is delivered to the inside of the pipeline body through the nitrogen pipe to drive the silicone ball, the conical ring, the annular sleeve and the air plug body to move horizontally to scrape the sauce on the inner wall of the pipeline body. The sauce is discharged through the sauce outlet pipe. When the magnetic sensor senses the iron core, the magnetic sensor extends and feeds back to the control panel. The control panel controls the on and off of the solenoid valve to prevent continuous delivery of nitrogen, thereby realizing the convenient delivery of nitrogen by the pipeline material air plug forcing device to scrape the sauce on the inner wall, facilitating the rapid scraping of the sauce on the inner wall and preventing the sauce from adhering to the inner wall for a long time and causing dry solid blockage;
[0015] (2) The rear electric rod drives the rear pressure arm to rotate through the rear shaft, and the rear pressure arm drives the rear cover plate to rotate. The rear pressure arm and the rear cover plate rotate with the rear clamping shaft as the axis to open the rear cover plate. The rear sealing ring plays a role of sealing connection, which is convenient for manually removing the silicone ball, the conical ring, the annular sleeve and the air plug body. The front electric rod drives the front pressure arm to rotate through the front shaft, and the front pressure arm drives the front cover plate to rotate. The front pressure arm and the front cover plate rotate with the front clamping shaft as the axis to open the front cover plate. The front sealing ring plays a role of sealing connection, which is convenient for reinserting the silicone ball, the conical ring, the annular sleeve and the air plug body into the interior of the pipeline body, which is convenient for scraping the sauce next time. The pipeline material air plug forcing device can conveniently open the pipeline to remove the air plug, facilitate the removal and insertion of the air plug for multiple cycles, and improve the convenience of operation of the pipeline material air plug forcing device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the three-dimensional structure of the pipeline body of the utility model;
[0018] Figure 3 It is a front view cross-sectional structural schematic diagram of the utility model;
[0019] Figure 4 It is a three-dimensional enlarged structural schematic diagram of the front cover of the utility model;
[0020] Figure 5 It is a three-dimensional enlarged structural diagram of the gas plug body of the utility model;
[0021] Figure 6 It is a schematic diagram of an enlarged front cross-section structure of the gas plug body of the utility model;
[0022] Figure 7 It is a schematic diagram of an enlarged front cross-sectional structure of the front cover of the utility model;
[0023] Figure 8 It is a schematic diagram of the enlarged front cross-sectional structure of the rear cover of the utility model.
[0024] In the figure: 1. pipeline body; 2. sauce inlet pipe; 3. pneumatic valve; 4. front electric rod; 5. front axle; 6. front pressure arm; 7. nitrogen pipe; 8. solenoid valve; 9. front cover plate; 10. front sealing ring; 11. front sleeve; 12. front clamping shaft; 13. iron core; 14. silicone ball; 15. conical ring; 16. annular sleeve; 17. air plug body; 18. magnetic sensor; 19. rear electric rod; 20. rear axle; 21. rear pressure arm; 22. rear cover plate; 23. rear sealing ring; 24. rear sleeve; 25. sauce outlet pipe; 26. hand valve; 27. rear clamping shaft; 28. control panel. DETAILED DESCRIPTION
[0025] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.
[0026] See also Figure 1-8 The utility model provides an embodiment: a pipeline material air plug forcing device, comprising a pipeline body 1 and a front sleeve 11, one end of the pipeline body 1 is sleeved with the front sleeve 11, the other end of the pipeline body 1 is sleeved with the rear sleeve 24, the top of the pipeline body 1 on one side of the front sleeve 11 is installed with a sauce inlet pipe 2, the top of the sauce inlet pipe 2 is installed with a pneumatic valve 3, the bottom end of the pipeline body 1 on one side of the rear sleeve 24 is installed with a sauce outlet pipe 25, the bottom end of the sauce outlet pipe 25 is installed with a hand valve 26, an air plug body 17 is arranged inside the pipeline body 1, both ends of the air plug body 17 are installed with silicone balls 14, the silicone balls 14 are slidably connected to the pipeline body 1, the inside of the silicone balls 14 are installed with iron cores 13, the surface of the air plug body 17 is sleeved with two groups of annular sleeves 16, the outer walls of the annular sleeves 16 are installed with conical rings 15, and the conical rings 15 are slidably connected to the pipeline body 1;
[0027] A magnetic sensor 18 is mounted on the surface of the pipe body 1 on one side of the sauce outlet pipe 25, and the magnetic sensor 18 extends to the inside of the pipe body 1;
[0028] The pneumatic valve 3 is connected to the sauce factory feeding equipment. The tomato sauce enters the sauce inlet pipe 2 through the pneumatic valve 3, is transported from the sauce inlet pipe 2 to the inside of the pipeline body 1, and is transported from the pipeline body 1 to the inside of the sauce outlet pipe 25. The hand valve 26 is used for discharge. When the continuous feeding is finished, the sauce remaining on the inner wall of the pipeline needs to be scraped off and squeezed out for emptying. The control panel 28 is operated to open the solenoid valve 8, and the nitrogen pipe 7 transports nitrogen to the inside of the pipeline body 1 to drive the silicone ball 14, the conical ring 15, and the ring The mold sleeve 16 and the air plug body 17 move laterally to scrape the sauce on the inner wall of the pipeline body 1, and the sauce is discharged through the sauce outlet pipe 25. When the magnetic sensor 18 senses the iron core 13, the magnetic sensor 18 extends and feeds back to the control panel 28, and the control panel 28 controls the on and off of the electromagnetic valve 8 to prevent continuous nitrogen delivery, thereby realizing the convenient delivery of nitrogen by the pipeline material air plug forcing device to scrape the sauce on the inner wall, facilitating the rapid scraping of the sauce on the inner wall, and preventing the sauce from adhering to the inner wall for a long time and causing dry solid blockage;
[0029] A solenoid valve 8 is arranged outside the pipe body 1 on one side of the front sleeve 11, a front pressure arm 6 is arranged on the outer wall of the front sleeve 11, a front clamping shaft 12 is installed at one end of the front pressure arm 6 close to the front sleeve 11, and the front pressure arm 6 is movably connected to the front sleeve 11 through the front clamping shaft 12, and the front clamping shaft 12 plays the role of a movable support;
[0030] A front cover plate 9 is installed on the inner wall of the front pressure arm 6 on one side of the front sleeve 11, and a front electric rod 4 is movably arranged on the top of the front sleeve 11 on one side of the front clamping shaft 12, and the front electric rod 4 plays a role of power driving, and a front shaft 5 is arranged on the output end of the front electric rod 4, and the front electric rod 4 is movably connected with the front pressure arm 6 through the front shaft 5, and the front shaft 5 plays a role of movable support;
[0031] A front sealing ring 10 is provided on the outer wall of the front sleeve 11 on one side of the front cover plate 9, and the front sealing ring 10 is fixedly connected to the front sleeve 11;
[0032] A nitrogen pipe 7 is provided on the outer wall of the solenoid valve 8, and the nitrogen pipe 7 extends to the inside of the front cover plate 9, and the nitrogen pipe 7 extends to the inside of the pipeline body 1;
[0033] A rear pressure arm 21 is installed on the outer wall of the rear sleeve 24, and a rear clamping shaft 27 is installed at one end of the rear pressure arm 21 close to the rear sleeve 24, and the rear pressure arm 21 is movably connected to the rear sleeve 24 through the rear clamping shaft 27, and the rear clamping shaft 27 plays a role of active support. A rear cover plate 22 is installed on the inner wall of the rear pressure arm 21, and a rear electric rod 19 is movably installed on the top of the rear sleeve 24 on one side of the rear cover plate 22, and the rear electric rod 19 plays a role of power drive. A rear axle 20 is provided at the output end of the rear electric rod 19, and the rear electric rod 19 is movably connected to the rear pressure arm 21 through the rear axle 20;
[0034] A rear sealing ring 23 is provided on the outer wall of the rear sleeve 24 on one side of the rear cover plate 22, and the rear sealing ring 23 is fixedly connected to the rear sleeve 24. A control panel 28 is provided on the outer wall of the pipeline body 1, and the output end of the control panel 28 is electrically connected to the input ends of the pneumatic valve 3, the magnetic sensor 18, the solenoid valve 8, the front electric rod 4, and the rear electric rod 19.
[0035] When the silicone ball 14, the conical ring 15, the annular sleeve 16 and the air plug body 17 are reset for the next use, the control panel 28 is operated to open the rear electric rod 19, and the rear electric rod 19 drives the rear pressure arm 21 to rotate through the rear shaft 20, and the rear pressure arm 21 drives the rear cover plate 22 to rotate, and the rear pressure arm 21 and the rear cover plate 22 rotate with the rear clamping shaft 27 as the axis to open the rear cover plate 22, and the rear sealing ring 23 plays a role of sealing connection, so as to facilitate the manual removal of the silicone ball 14, the conical ring 15, the annular sleeve 16 and the air plug body 17, and the control panel 28 is operated to open the front electric rod 4, and the front electric The rod 4 drives the front pressure arm 6 to rotate through the front shaft 5, and the front pressure arm 6 drives the front cover plate 9 to rotate. The front pressure arm 6 and the front cover plate 9 rotate with the front clamping shaft 12 as the axis to open the front cover plate 9. The front sealing ring 10 plays a role of sealing connection to facilitate the silicone ball 14, the conical ring 15, the annular sleeve 16 and the air plug body 17 to be inserted into the interior of the pipeline body 1 again, so as to facilitate the scraping of the sauce next time, so that the pipeline material air plug forcing device can conveniently open the pipeline and take out the air plug, and it is convenient to take out and insert the air plug for multiple cycles, which improves the convenience of operation and use of the pipeline material air plug forcing device.
[0036] When the embodiment of the present application is in use: an external power supply is connected, and the solenoid valve 8 is first opened by operating the control panel 28. The nitrogen pipe 7 delivers nitrogen to the inside of the pipeline body 1 to drive the silicone ball 14, the conical ring 15, the annular sleeve 16 and the air plug body 17 to move horizontally to scrape the sauce on the inner wall of the pipeline body 1, and the sauce is discharged through the sauce outlet pipe 25. When the magnetic sensor 18 senses the iron core 13, the magnetic sensor 18 extends and feeds back to the control panel 28. The control panel 28 controls the on and off of the solenoid valve 8 to prevent continuous delivery of nitrogen. After that, the silicone ball 14, the conical ring 15, the annular sleeve 16 and the air plug body 17 are reset when they are used next time, and the rear electric rod 19 The rear pressure arm 21 is driven to rotate through the rear axle 20, and the rear pressure arm 21 drives the rear cover plate 22 to rotate. The rear pressure arm 21 and the rear cover plate 22 rotate with the rear clamping shaft 27 as the axis to open the rear cover plate 22, so as to facilitate the manual removal of the silicone ball 14, the conical ring 15, the annular sleeve 16 and the air plug body 17. The front electric rod 4 drives the front pressure arm 6 to rotate through the front axle 5, and the front pressure arm 6 drives the front cover plate 9 to rotate. The front pressure arm 6 and the front cover plate 9 rotate with the front clamping shaft 12 as the axis to open the front cover plate 9, so as to facilitate the re-insertion of the silicone ball 14, the conical ring 15, the annular sleeve 16 and the air plug body 17 into the interior of the pipeline body 1, so as to facilitate the scraping of the sauce next time, so as to complete the use of the air plug forcing device.
[0037] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A device for forcing pipeline materials with air plugs, characterized in that: The invention comprises a pipeline body (1) and a front sleeve (11), wherein one end of the pipeline body (1) is sleeved with the front sleeve (11), and the other end of the pipeline body (1) is sleeved with a rear sleeve (24), a sauce inlet pipe (2) is installed at the top end of the pipeline body (1) on the side of the front sleeve (11), and a pneumatic valve (3) is installed at the top end of the sauce inlet pipe (2), a sauce outlet pipe (25) is installed at the bottom end of the pipeline body (1) on the side of the rear sleeve (24), and a hand valve (26) is installed at the bottom end of the sauce outlet pipe (25), an air plug body (17) is arranged inside the pipeline body (1), silicone balls (14) are installed at both ends of the air plug body (17), and an iron core (13) is installed inside the silicone ball (14), and two groups of annular sleeves (16) are sleeved on the surface of the air plug body (17), and a conical ring (15) is installed on the outer wall of each annular sleeve (16).
2. A pipeline material air plug forcing device according to claim 1, characterized in that: A magnetic sensor (18) is mounted on the surface of the pipe body (1) on one side of the sauce outlet pipe (25), and the magnetic sensor (18) extends into the interior of the pipe body (1).
3. The pipeline material air plug forcing device according to claim 1, characterized in that: A solenoid valve (8) is arranged outside the pipe body (1) on one side of the front sleeve (11); a front pressure arm (6) is arranged on the outer wall of the front sleeve (11); a front clamping shaft (12) is installed at one end of the front pressure arm (6) close to the front sleeve (11); and the front pressure arm (6) is movably connected to the front sleeve (11) via the front clamping shaft (12).
4. A pipeline material air plug forcing device according to claim 3, characterized in that: A front cover plate (9) is installed on the inner wall of the front pressure arm (6) on one side of the front sleeve (11), a front electric rod (4) is movably arranged on the top of the front sleeve (11) on one side of the front clamping shaft (12), a front shaft (5) is arranged at the output end of the front electric rod (4), and the front electric rod (4) is movably connected to the front pressure arm (6) via the front shaft (5).
5. The device for forcing pipeline materials with air plugs according to claim 4, characterized in that: A front sealing ring (10) is provided on the outer wall of the front sleeve (11) on one side of the front cover plate (9), and the front sealing ring (10) is fixedly connected to the front sleeve (11).
6. The device for forcing pipeline materials with air plugs according to claim 3, characterized in that: A nitrogen pipe (7) is arranged on the outer wall of the solenoid valve (8), and the nitrogen pipe (7) extends to the interior of the front cover plate (9).
7. The device for forcing pipeline materials with air plugs according to claim 1, characterized in that: A rear pressure arm (21) is mounted on the outer wall of the rear sleeve (24); a rear clamping shaft (27) is mounted on one end of the rear pressure arm (21) close to the rear sleeve (24); and the rear pressure arm (21) is movably connected to the rear sleeve (24) via the rear clamping shaft (27); a rear cover plate (22) is mounted on the inner wall of the rear pressure arm (21); a rear electric rod (19) is movably mounted on the top end of the rear sleeve (24) on one side of the rear cover plate (22); a rear shaft (20) is arranged at the output end of the rear electric rod (19); and the rear electric rod (19) is movably connected to the rear pressure arm (21) via the rear shaft (20).
8. The device for forcing pipeline materials with air plugs according to claim 7, characterized in that: A rear sealing ring (23) is arranged on the outer wall of the rear sleeve (24) on one side of the rear cover plate (22), and the rear sealing ring (23) is fixedly connected to the rear sleeve (24). A control panel (28) is arranged on the outer wall of the pipeline body (1), and the output end of the control panel (28) is electrically connected to the input ends of the pneumatic valve (3), the magnetic sensor (18), the solenoid valve (8), the front electric rod (4), and the rear electric rod (19).