Glass bead forming furnace
By designing a heating chamber and annular heat absorption chamber in a glass microbead molding furnace, the combined structure of exhaust pipe and water is used to achieve heat energy recovery, solving the problem that heat energy cannot be effectively recovered in the prior art, and improving the energy efficiency of the molding furnace.
Patent Information
- Application Number
- CN202420699750.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-08
AI Technical Summary
During the heating process of existing glass microbead molding furnaces, most of the heat is naturally dissipated by the furnace body, resulting in the inability to effectively recover the heat energy.
A glass microbead forming furnace is designed, including a heating chamber and an annular heat absorption chamber. The exhaust pipe is spirally wound along the inner wall of the annular heat absorption chamber. The hot air flow passes through the exhaust pipe and is absorbed by the water in the annular heat absorption chamber, thereby realizing the recovery of heat energy.
Through this design, the heat energy in the heating chamber can be effectively recovered, the energy efficiency of the glass bead molding furnace is improved, and energy consumption is reduced.
Smart Images

Figure CN222613177U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass micro-bead forming furnaces, in particular to a glass micro-bead forming furnace. Background Art
[0002] Glass microbead molding furnaces are usually used in industrial production, and the produced glass microbeads can be widely used in various fields, such as road markings, coatings, plastic products, building materials, etc. By controlling the parameters and operation of the molding furnace, it is possible to produce glass microbeads with uniform particle size and shape to meet the needs of different fields.
[0003] According to patent number CN202529976U, publication (announcement) date: 2012-11-14, an electric glass bead forming furnace includes a furnace body, the upper part of the furnace body is connected to a feed pipe, an inner tank and a cooling chamber are arranged inside the furnace body from top to bottom, and a collecting bin is connected to the lower part of the furnace body. The inner tank is composed of a preheating bin, a heating bin and a precooling bin, and the preheating bin, the heating bin and the precooling bin are assembled as a whole from top to bottom, a preheating tube is arranged on the top of the preheating bin, and a heating element is arranged on the inner wall of the heating bin.
[0004] In the prior art including the above patent, when heating glass beads using a glass bead molding furnace, most of the heat in the molding furnace is usually naturally dissipated by the furnace body itself, resulting in the inability to effectively recover the heat energy. Utility Model Content
[0005] The utility model aims to provide a glass micro-bead forming furnace to solve the above problems.
[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a glass microbead forming furnace, comprising a furnace body and a heating chamber and an annular heat absorption chamber opened therein, and a feeding tube is rotatably arranged in the heating chamber, an inner wall on one side of the heating chamber is connected to an exhaust pipe, and the exhaust pipe is spirally wound along the inner wall of the annular heat absorption chamber, a water inlet pipe and a water outlet pipe are connected to the inner wall of the annular heat absorption chamber, an auger is rotatably arranged in the feeding tube, and a gas pipe is fixedly installed in the heating chamber.
[0007] Preferably, a feed hopper is fixedly mounted on the furnace body, and the first end of the feeding tube is connected to the feed hopper, a plurality of discharge ports are provided on the inner wall of the feeding tube near the second end, and a discharge port intermittently connected to the discharge port is provided on the furnace body.
[0008] Preferably, the auger includes a main shaft rotatably arranged on the second end of the feed barrel and a spiral blade fixedly mounted on the outer wall of the main shaft, and the output end of the main motor fixedly mounted in the furnace body is fixedly mounted on the first end of the main shaft.
[0009] Preferably, the second end of the feeding barrel is movably provided with a planetary gear consisting of a cylindrical gear, a sun gear and a planetary gear, the planetary gear is fixedly mounted on the outer wall of the main shaft, the cylindrical gear is fixedly mounted on the outer wall of the feeding barrel, and the sun gear is respectively meshed with the cylindrical gear and the planetary gear.
[0010] Preferably, a vacuum chamber is provided in the furnace body, and a thermal insulation pad is fixedly installed in the furnace body, and the thermal insulation pad is located between the vacuum chamber and the annular heat absorption chamber.
[0011] Preferably, a gas pipe is fixedly installed in the heating chamber, and a plurality of combustion ports facing the feeding cylinder are opened on the outer wall of the gas pipe, and a gas supply pipe is fixedly connected to the inner wall of one side of the heating chamber.
[0012] Preferably, a spiral plate is fixedly mounted on the outer wall of the feeding barrel.
[0013] Preferably, the exhaust pipe is a stainless steel pipe.
[0014] In the above technical scheme, a glass bead molding furnace provided by the utility model has the following beneficial effects: by placing the glass bead material in a feeding barrel, using an auger to push the material in the feeding barrel, and then heating the outer wall of the feeding barrel by the gas pipe, the feeding barrel is rotated to transfer heat to the glass bead material, and at the same time, the hot air flow in the heating chamber flows along the exhaust pipe, and the water in the annular heat absorption chamber is used to absorb the heat of the exhaust pipe, thereby realizing heat energy recovery. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0016] Figure 1 A schematic diagram of the overall structure of a furnace provided in an embodiment of the utility model;
[0017] Figure 2 A schematic diagram of the overall cross-sectional structure of a furnace body provided in an embodiment of the utility model;
[0018] Figure 3 A schematic diagram of the enlarged structure of point A provided in an embodiment of the utility model;
[0019] Figure 4 This is a schematic diagram of the enlarged structure of point B provided in an embodiment of the utility model.
[0020] Description of reference numerals:
[0021] 1. Furnace body; 2. Main motor; 3. Feed barrel; 4. Gas pipe; 5. Exhaust pipe; 6. Insulation pad; 7. Air supply pipe; 11. Feed hopper; 12. Discharge port; 13. Water inlet pipe; 14. Heating chamber; 15. Vacuum chamber; 16. Annular heat absorption chamber; 17. Water outlet pipe; 21. Main shaft; 22. Spiral blade; 23. Cylindrical gear; 24. Sun gear; 25. Planetary gear; 31. Spiral plate; 32. Discharge port; 41. Injection port. DETAILED DESCRIPTION
[0022] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0023] like Figure 1-4 As shown, a glass bead forming furnace includes a furnace body 1 and a heating chamber 14 and an annular heat absorption chamber 16 opened therein, and a feeding tube 3 is rotatably arranged in the heating chamber 14, an inner wall on one side of the heating chamber 14 is connected with an exhaust pipe 5, and the exhaust pipe 5 is spirally wound along the inner wall of the annular heat absorption chamber 16, an inner wall of the annular heat absorption chamber 16 is connected with a water inlet pipe 13 and a water outlet pipe 17, an auger is rotatably arranged in the feeding tube 3, and a gas pipe 4 is fixedly installed in the heating chamber 14. Glass beads are placed in the feeding barrel 3, and the materials in the feeding barrel 3 are pushed by an auger. The outer wall of the feeding barrel 3 is heated by the gas pipe 4. The feeding barrel 3 is rotated to transfer heat to the glass beads. At the same time, the hot air flow in the heating chamber 14 flows along the exhaust pipe 5, and the water in the annular heat absorption chamber 16 absorbs the heat of the exhaust pipe 5, thereby realizing heat energy recovery. The water inlet pipe 13 is connected to a water source, and the water in the annular heat absorption chamber 16 is discharged by the water outlet pipe 17 to realize heat energy recovery.
[0024] As a technical solution further provided by the utility model, a feed hopper 11 is fixedly installed on the furnace body 1, and the first end of the feeding tube 3 is connected to the feed hopper 11, a plurality of discharge ports 32 are provided on the inner wall of the feeding tube 3 near the second end, and a discharge port 12 is provided on the furnace body 1 which is intermittently connected to the discharge port 32.
[0025] Specifically, Figure 3 As shown, the material in the feeding barrel 3 is intermittently connected to the discharge port 12 along the discharge port 32 by using the auger to achieve the effect of discharging. The material is poured into the feed hopper 11, and then slides into the feeding barrel 3 through the feed hopper 11.
[0026] Furthermore, the auger includes a main shaft 21 rotatably mounted on the second end of the feed tube 3 and a spiral blade 22 fixedly mounted on the outer wall of the main shaft 21 , and the output end of the main motor 2 fixedly mounted in the furnace body 1 is fixedly mounted on the first end of the main shaft 21 .
[0027] Specifically, the main motor 2 is used to drive the main shaft 21 to rotate, so that the spiral blades 22 push the material in the barrel 3 to move to the discharge port 32 .
[0028] Furthermore, the second end of the feed barrel 3 is movably provided with a planetary gear consisting of a cylindrical gear 23, a sun gear 24 and a planetary gear 25. The planetary gear 25 is fixedly mounted on the outer wall of the main shaft 21, the cylindrical gear 23 is fixedly mounted on the outer wall of the feed barrel 3, and the sun gear 24 is respectively meshed with the cylindrical gear 23 and the planetary gear 25.
[0029] Specifically, when the main motor 2 drives the main shaft 21 to rotate, the planetary gear 25 on the main shaft 21 meshes with the sun gear 24, so that the sun gear 24 rotates and meshes with the cylindrical gear 23. At this time, the cylindrical gear 23 drives the feeding barrel 3 to rotate, and then the main motor 2 drives the feeding barrel 3 to rotate while driving the spiral blade 22 to push the material in the barrel 3.
[0030] Furthermore, a vacuum chamber 15 is provided in the furnace body 1 , and a temperature insulation pad 6 is fixedly installed in the furnace body 1 , and the temperature insulation pad 6 is located between the vacuum chamber 15 and the annular heat absorption chamber 16 .
[0031] Specifically, the vacuum chamber 15 is used to insulate the heating chamber 14 and the annular heat absorption chamber 16, thereby reducing the heat in the heating chamber 14 being absorbed by the water in the annular heat absorption chamber 16, so as to affect the heating of the feeding tube 3 in the heating chamber 14, and the insulation pad 6 is used to further insulate the heating chamber 14 and the annular heat absorption chamber 16, so as to achieve the effect of keeping the heating chamber 14 warm.
[0032] Furthermore, a plurality of combustion ports 41 facing the feed tube 3 are provided on the outer wall of the gas pipe 4 , and a gas supply pipe 7 is fixedly connected to the inner wall of one side of the heating chamber 14 .
[0033] Specifically, the feed barrel 3 is heated by utilizing the flame ejected from the burner 41, and then the gas blown in through the air supply pipe 7 is used to assist the combustion of the burner 41. At the same time, the air blown into the heating chamber 14 will push the hot air flow in the heating chamber 14 into the exhaust pipe 5.
[0034] Furthermore, a spiral plate 31 is fixedly mounted on the outer wall of the feeding cylinder 3 .
[0035] Specifically, the spiral plate 31 on the outer wall of the feeding barrel 3 is used to make the hot air flow in the heating chamber 14 flow along the spiral plate 31. As the feeding barrel 3 rotates, the heat below the feeding barrel 3 is transferred to the top of the feeding barrel 3, thereby enhancing the uniformity of heating of the feeding barrel 3.
[0036] Furthermore, the exhaust pipe 5 is a stainless steel pipe.
[0037] Working principle: The material is poured into the feed hopper 11, and then slides into the feed barrel 3 through the feed hopper 11. When the main motor 2 drives the main shaft 21 to rotate, the planetary gear 25 on the main shaft 21 meshes with the sun gear 24, so that the sun gear 24 rotates and meshes with the cylindrical gear 23. At this time, the cylindrical gear 23 drives the feed barrel 3 to rotate, and then the main motor 2 drives the feed barrel 3 to rotate while driving the spiral blade 22 to push the material in the barrel 3. The feed barrel 3 is heated by the flame ejected from the burner 41, and then the gas blown in by the air supply pipe 7 is used to assist the burner 41. At the same time, the air blown into the heating chamber 14 will push the hot air flow in the heating chamber 14 into the exhaust pipe 5. The water in the annular heat absorption chamber 16 absorbs the heat of the exhaust pipe 5, thereby realizing the recovery of heat energy. The water inlet pipe 13 is connected to the water source, and then the water in the annular heat absorption chamber 16 is discharged by the water outlet pipe 17 to realize the recovery of heat energy.
[0038] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A glass microbead forming furnace, characterized in that: The invention comprises a furnace body (1) and a heating chamber (14) and an annular heat absorption chamber (16) provided therein, wherein a feeding cylinder (3) is rotatably arranged in the heating chamber (14), an exhaust pipe (5) is connected to the inner wall of one side of the heating chamber (14), and the exhaust pipe (5) is spirally wound along the inner wall of the annular heat absorption chamber (16), a water inlet pipe (13) and a water outlet pipe (17) are connected to the inner wall of the annular heat absorption chamber (16), an auger is rotatably arranged in the feeding cylinder (3), and a gas pipe (4) is fixedly installed in the heating chamber (14).
2. A glass microbead forming furnace according to claim 1, characterized in that: A feed hopper (11) is fixedly mounted on the furnace body (1), and a first end of a feed tube (3) is connected to the feed hopper (11), a plurality of discharge ports (32) are provided on an inner wall of the feed tube (3) near a second end, and a discharge port (12) is provided on the furnace body (1) and is intermittently connected to the discharge ports (32).
3. A glass microbead forming furnace according to claim 1, characterized in that: The auger comprises a main shaft (21) rotatably arranged on the second end of the feeding cylinder (3) and a spiral blade (22) fixedly mounted on the outer wall of the main shaft (21); the output end of the main motor (2) fixedly mounted in the furnace body (1) is fixedly mounted on the first end of the main shaft (21).
4. A glass microbead forming furnace according to claim 3, characterized in that: The second end of the feeding barrel (3) is movably provided with a planetary gear consisting of a cylindrical gear (23), a sun gear (24) and a planetary gear (25); the planetary gear (25) is fixedly mounted on the outer wall of the main shaft (21); the cylindrical gear (23) is fixedly mounted on the outer wall of the feeding barrel (3); and the sun gear (24) is respectively meshed with the cylindrical gear (23) and the planetary gear (25).
5. The glass microbead forming furnace according to claim 1, characterized in that: A vacuum chamber (15) is provided in the furnace body (1), a temperature insulation pad (6) is fixedly installed in the furnace body (1), and the temperature insulation pad (6) is located between the vacuum chamber (15) and the annular heat absorption chamber (16).
6. The glass microbead forming furnace according to claim 1, characterized in that: The outer wall of the gas pipe (4) is provided with a plurality of combustion ports (41) facing the feed tube (3), and the inner wall of one side of the heating chamber (14) is fixedly connected to a gas supply pipe (7).
7. The glass microbead forming furnace according to claim 1, characterized in that: A spiral plate (31) is fixedly mounted on the outer wall of the feeding cylinder (3).
8. The glass microbead forming furnace according to claim 1, characterized in that: The exhaust pipe (5) is a stainless steel pipe.
Citation Information
Patent Citations
Electric glass bead forming furnace
CN202529976U