Heat dissipation structure of air compressor

By designing the active heat dissipation part of the aluminum substrate, U-shaped bent pipe, fin heat exchanger, and the auxiliary heat dissipation part of the negative pressure fan in the air compressor, the problem of the screw air compressor failing to effectively dissipate heat, and achieving efficient heat dissipation and miniaturization design.

CN222615584UActive Publication Date: 2025-03-14KLEISMAN (HANGZHOU) TECH CO LTD
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Patent Information

Application Number
CN202421473861.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-03-14
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

The existing screw air compressor fails to effectively dissipate heat during operation, resulting in the accumulation of heat from the equipment, which may endanger the safety of the equipment. At the same time, the external fan structure increases the size of the equipment, which cannot meet the needs of miniaturization of products.

Method used

A heat dissipation structure of the air compressor is designed, using an aluminum substrate, a U-shaped bent pipe, a fin heat exchanger and a negative pressure air mechanism to form an active heat dissipation part. Through the heat conduction of the aluminum substrate and the U-shaped bent pipe, the heat is quickly dissipated under the cooperation of the fin heat exchanger and a negative pressure fan; at the same time, a strong air knife and a vortex air mechanism form an auxiliary heat dissipation part, and a strong purge force is generated through the high-speed air flow beam to reduce the surface temperature of the air compressor main machine.

Benefits of technology

It realizes efficient heat dissipation of the air compressor, reduces the surface temperature of the equipment, and has a simple overall structure and a small size, which meets the needs of miniaturization of products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heat dissipation structure of an air compressor, and relates to the technical field of air compressors. Comprising an aluminum substrate, the top of the aluminum substrate is provided with an air compressor host, the bottom of the aluminum substrate is soldered with a U-shaped bent pipe, one side of the air compressor host is provided with a finned heat exchanger, and the finned heat exchanger is provided with a negative pressure fan. According to the heat dissipation structure of the air compressor, the heat dissipation part is divided into two parts, an active heat dissipation part is composed of the aluminum substrate, the U-shaped bent pipe, the finned heat exchanger and the negative pressure fan, heat is rapidly dissipated to the external environment of a machine case through heat conduction of the aluminum substrate and the U-shaped bent pipe under the cooperation of the finned heat exchanger and the negative pressure fan, and the heat dissipation efficiency of the air compressor is improved. The high-strength air knife and the vortex fan form an auxiliary heat dissipation part, the vortex fan provides high-pressure air, high-speed airflow beams are formed through the high-strength air knife, and strong blowing force is generated, so that the surface temperature of a main machine of the air compressor is reduced, the heat dissipation effect of the air compressor can be effectively improved, the overall structure is simple, and the size is small.
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Description

Technical Field

[0001] The utility model relates to the technical field of air compressors, in particular to a heat dissipation structure of an air compressor. Background Art

[0002] An air compressor is a device used to compress gas. The structure of an air compressor is similar to that of a water pump. Most air compressors are reciprocating piston type, with rotating blades or rotating screws. When a screw air compressor is started, the compression rotation of the compression thread causes a large amount of heat to be generated in the threaded compression box, causing the gas in the box to expand, which may damage the compression box.

[0003] Although the existing screw air compressor uses liquid cooling for the rotor and casing during operation, it does not dissipate heat from the external environment of the screw air compressor. In order to achieve effective heat dissipation for the air compressor, users usually install a separate and larger fan outside the air compressor to dissipate heat from the air compressor casing. However, this external fan structure will increase the overall volume of the air compressor, which not only takes up space, but also fails to meet the development needs of product miniaturization. Utility Model Content

[0004] The utility model provides a heat dissipation structure of an air compressor to solve the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a heat dissipation structure for an air compressor, comprising an aluminum base plate, an air compressor mainframe is installed on the top of the aluminum base plate, a U-shaped elbow is soldered to the bottom of the aluminum base plate, a finned heat exchanger is arranged on one side of the air compressor mainframe, and a negative pressure fan is installed on the finned heat exchanger, both ends of the U-shaped elbow are respectively connected to the inlet and outlet of the finned heat exchanger, vertical poles are installed around the aluminum base plate, a powerful air knife is installed on the upper part of the vertical pole, the air inlet of the powerful air knife is connected to an air supply pipe, and a vortex fan is connected through the air supply pipe, and an electromagnetic valve is installed on the air supply pipe.

[0006] Furthermore, a U-shaped groove is provided at the bottom of the aluminum substrate, and the U-shaped bent pipe is embedded in the U-shaped groove.

[0007] Furthermore, fixing holes are arranged around the aluminum base plate, and the bottom ends of the vertical poles are embedded in the fixing holes.

[0008] Furthermore, a support block is welded to the upper part of the vertical pole, and the high-power air knife is fixed on the support block.

[0009] Furthermore, the powerful air knife is mounted above the main body of the air compressor and is located on both sides of the main body of the air compressor.

[0010] Furthermore, the powerful air knife is equipped with a quick connector, which is connected to the air pipe via the quick connector.

[0011] Compared with the prior art, the utility model provides an air compressor heat dissipation structure, which has the following beneficial effects:

[0012] The heat dissipation structure of the air compressor is designed to be heat-dissipating into two parts. The active heat dissipation part is composed of an aluminum base plate, a U-shaped bent pipe, a finned heat exchanger and a negative pressure fan. The heat is quickly dissipated to the external environment of the chassis through heat conduction through the aluminum base plate and the U-shaped bent pipe, with the cooperation of the finned heat exchanger and the negative pressure fan. The auxiliary heat dissipation part is composed of a powerful air knife and a vortex fan. The vortex fan provides high-pressure gas, and forms a high-speed air flow beam through the powerful air knife to generate a strong sweeping force, thereby reducing the surface temperature of the air compressor host, which can effectively improve the heat dissipation effect of the air compressor. The overall structure is simple and the volume is small. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the utility model;

[0014] Figure 2 It is a partial schematic diagram of the utility model Figure 1 ;

[0015] Figure 3 It is a partial schematic diagram of the utility model Figure 2 .

[0016] In the figure: 1. Aluminum base plate; 2. Air compressor main unit; 3. U-shaped bend pipe; 4. Finned heat exchanger; 5. Negative pressure fan; 6. Vertical pole; 7. Powerful air knife; 8. Air supply pipe; 9. Vortex fan; 10. Solenoid valve; 11. U-shaped slot; 12. Fixing hole; 13. Support block; 14. Quick connector. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] See also Figure 1-Figure 3The utility model discloses an air compressor heat dissipation structure, comprising an aluminum substrate 1, an air compressor host 2 is installed on the top of the aluminum substrate 1, a U-shaped elbow 3 is soldered to the bottom of the aluminum substrate 1, a finned heat exchanger 4 is arranged on one side of the air compressor host 2, and a negative pressure fan 5 is installed on the finned heat exchanger 4, both ends of the U-shaped elbow 3 are respectively connected to the inlet and outlet of the finned heat exchanger 4, vertical poles 6 are installed around the aluminum substrate 1, a powerful air knife 7 is installed on the upper part of the vertical pole 6, the air inlet of the powerful air knife 7 is connected to an air supply pipe 8, and a vortex fan 9 is connected through the air supply pipe 8, and the air supply pipe 8 A solenoid valve 10 is installed on it, and the heat dissipation design is divided into two parts. The active heat dissipation part is composed of the aluminum base plate 1, the U-shaped bend 3, the finned heat exchanger 4 and the negative pressure fan 5. Through the heat conduction of the aluminum base plate 1 and the U-shaped bend 3, with the cooperation of the finned heat exchanger 4 and the negative pressure fan 5, the heat is quickly dissipated to the external environment of the chassis. The auxiliary heat dissipation part is composed of the powerful air knife 7 and the vortex fan 9. The vortex fan 9 provides high-pressure gas, and a high-speed air flow beam is formed through the powerful air knife 7 to generate a strong sweeping force, thereby reducing the surface temperature of the air compressor host 2, which can effectively improve the heat dissipation effect of the air compressor. The overall structure is simple and the volume is small.

[0019] Specifically, a U-shaped groove 11 is provided at the bottom of the aluminum substrate 1 , and the U-shaped bent pipe 3 is embedded in the U-shaped groove 11 .

[0020] In this embodiment, the U-shaped slot 11 is an assembly structure for installing and fixing the U-shaped bent pipe 3 so that the U-shaped bent pipe 3 is completely fitted on the aluminum substrate 1 .

[0021] Specifically, the aluminum substrate 1 is provided with fixing holes 12 around its periphery, and the bottom ends of the vertical rods 6 are embedded in the fixing holes 12 .

[0022] In this embodiment, the fixing hole 12 is an assembly structure, which is mainly used for installing and fixing the vertical pole 6.

[0023] Specifically, a support block 13 is welded to the upper portion of the vertical pole 6 , and the powerful air knife 7 is fixed on the support block 13 .

[0024] In this embodiment, the support block 13 is a supporting structure, which is mainly used for the installation and fixation of the powerful air knife 7. The model of the powerful air knife 7 is WJ-051XX. The principle is that when the high-pressure gas enters the air-cutting high-pressure chamber through the air inlet, the airflow is ejected at an ultra-high speed through a tiny nozzle. At this time, a strong vacuum area is generated behind it. The high-speed ejected airflow pulls a large amount of air around both sides of the air knife to eject forward together, thereby generating a strong blowing force.

[0025] Specifically, the powerful air knife 7 is mounted above the air compressor main unit 2 and is located on both sides of the air compressor main unit 2 .

[0026] In this embodiment, a high-speed air flow beam is formed by a powerful air knife 7 to generate a strong blowing force, thereby reducing the surface temperature of the air compressor main unit 2.

[0027] Specifically, the powerful air knife 7 is installed with a quick connector 14 , and is connected to the air supply pipe 8 via the quick connector 14 .

[0028] In this embodiment, the main function of the quick connector 14 is to achieve pipeline connection or disconnection in a time-saving and labor-saving manner.

[0029] When in use, the active heat dissipation part is composed of the aluminum substrate 1, the U-shaped bend 3, the finned heat exchanger 4 and the negative pressure fan 5. Through the heat conduction between the aluminum substrate 1 and the U-shaped bend 3, the heat accumulated at the bottom of the air compressor mainframe 2 is quickly dissipated to the external environment of the chassis under the cooperation of the finned heat exchanger 4 and the negative pressure fan 5. The auxiliary heat dissipation part is composed of the powerful air knife 7 and the vortex fan 9. The vortex fan 9 provides high-pressure gas, and forms a high-speed air flow beam through the powerful air knife 7 to generate a strong sweeping force, thereby reducing the surface temperature of the air compressor mainframe 2, which can effectively improve the heat dissipation effect of the air compressor. The overall structure is simple, the volume is small, and the active heat dissipation part and the air compressor The main engine 2 and the auxiliary heat dissipation part are installed together in the chassis of the air compressor, wherein the finned heat exchanger 4 and the negative pressure fan 5 are close to the inner wall of the chassis of the air compressor, and the inner wall of the chassis of the air compressor is provided with heat dissipation holes, and the negative pressure fan 5 corresponds to the position of the heat dissipation holes, so that part of the heat generated by the main engine of the air compressor 2 can be quickly dissipated to the external environment of the chassis, and the vortex fan 9 is also close to the inner wall of the chassis of the air compressor, and its air inlet end extends out of the chassis of the air compressor, so that the outside air can be introduced into the powerful air knife 7, and the negative pressure fan 5, the vortex fan 9 and the solenoid valve 10 are all connected to the control system of the air compressor, and are controlled by the control system of the air compressor.

[0030] In summary, the heat dissipation structure of the air compressor is designed to be heat-dissipating into two parts. The active heat dissipation part is composed of the aluminum substrate 1, the U-shaped bend 3, the finned heat exchanger 4 and the negative pressure fan 5. Through the heat conduction of the aluminum substrate 1 and the U-shaped bend 3, with the cooperation of the finned heat exchanger 4 and the negative pressure fan 5, the heat is quickly dissipated to the external environment of the chassis. The auxiliary heat dissipation part is composed of the powerful air knife 7 and the vortex fan 9. The vortex fan 9 provides high-pressure gas, and forms a high-speed air flow beam through the powerful air knife 7 to generate a strong sweeping force, thereby reducing the surface temperature of the air compressor host 2, which can effectively improve the heat dissipation effect of the air compressor. The overall structure is simple and the volume is small.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An air compressor heat dissipation structure, comprising an aluminum substrate (1), characterized in that: An air compressor main unit (2) is installed on the top of the aluminum substrate (1), a U-shaped elbow (3) is soldered to the bottom of the aluminum substrate (1), a finned heat exchanger (4) is arranged on one side of the air compressor main unit (2), and a negative pressure fan (5) is installed on the finned heat exchanger (4), and the two ends of the U-shaped elbow (3) are respectively connected to the inlet and outlet of the finned heat exchanger (4), and vertical poles (6) are installed around the aluminum substrate (1), and a powerful air knife (7) is installed on the upper part of the vertical pole (6), and the air inlet of the powerful air knife (7) is connected to an air supply pipe (8), and a vortex fan (9) is connected through the air supply pipe (8), and a solenoid valve (10) is installed on the air supply pipe (8).

2. The air compressor heat dissipation structure according to claim 1, characterized in that: The bottom of the aluminum substrate (1) is provided with a U-shaped groove (11), and the U-shaped bent pipe (3) is embedded in the U-shaped groove (11).

3. The air compressor heat dissipation structure according to claim 1, characterized in that: The aluminum base plate (1) is provided with fixing holes (12) around its periphery, and the bottom end of the vertical rod (6) is embedded in the fixing hole (12).

4. The air compressor heat dissipation structure according to claim 1, characterized in that: A support block (13) is welded to the upper part of the vertical pole (6), and the powerful air knife (7) is fixed on the support block (13).

5. The air compressor heat dissipation structure according to claim 1, characterized in that: The powerful air knife (7) is mounted above the air compressor main unit (2) and is located on both sides of the air compressor main unit (2).

6. The air compressor heat dissipation structure according to claim 1, characterized in that: The powerful air knife (7) is provided with a quick connector (14) and is connected to the air delivery pipe (8) via the quick connector (14).