Gas pipeline safety ball valve

By integrating combustible gas sensors, alarms, fixed motors and cleaning systems into the gas pipeline safety ball valve, the design problem of automatically closing the valve and cleaning system after gas leakage is solved, and the safety and reliability of the gas pipeline safety ball valve is improved.

CN222616054UActive Publication Date: 2025-03-14FOSHAN NANHAI ZHONGSHENG PETROLEUM & GAS CO LTD
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Patent Information

Application Number
CN202421393653.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-03-14
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

The existing gas pipeline safety ball valve is not present when the gas leaks, resulting in continuous gas leakage, and the valve stem cannot rotate normally due to the attachment of oil and impurities, so that the valve stem cannot be rotated normally and cannot close the valve.

Method used

A gas pipeline safety ball valve is designed, equipped with a combustible gas sensor, an alarm, a fixed motor and a cleaning system. After the sensor detects a gas leak, the sirens remind the person and drive the stem to rotate through a fixed motor to close the valve. At the same time, spray cleaner with a water pump and clean the motor to clean oil and impurities to ensure the normal rotation of the valve stem.

Benefits of technology

It effectively solves the safety problem of automatically closing the valve after gas leakage to prevent continuous gas leakage. It also reduces the situation where the valve stem cannot rotate through regular cleaning, greatly enhancing the safety and reliability of the safety ball valve.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of safety ball valves, and discloses a gas pipeline safety ball valve which comprises a valve body, the surface of the valve body is fixedly connected with a base, and the upper surface of the base is fixedly connected with a support, a combustible gas sensor, a fixed motor and a fixed rotating shaft. The safety ball valve is reasonable in structure, the valve rod can be driven to rotate through rotation of the fixing block so that a pipeline in the valve body can be closed, and the effect that after gas leakage occurs, personnel are reminded through the alarm firstly, then the fixing block is rotated so that the safety ball valve can be closed, and gas leakage is reduced is achieved; then a cleaning agent is sprayed to the rotating position of the valve rod through a spray head, and the effect that the cleaning agent can be sprayed to the rotating position of the valve rod at regular time, so that oil dirt impurities at the rotating position of the valve rod are softened, and follow-up cleaning is facilitated is achieved; the surface of the valve rod can be continuously cleaned after oil dirt impurities at the rotating position of the valve rod are softened, and oil dirt on the surface is removed.
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Description

Technical Field

[0001] The utility model relates to the technical field of safety ball valves, in particular to a safety ball valve for a gas pipeline. Background Art

[0002] Ball valves were introduced in the 1950s. With the rapid development of science and technology, the continuous improvement of production technology and product structure, in just 40 years, they have rapidly developed into a major valve type. In Western industrially developed countries, the use of ball valves is increasing year by year. In my country, ball valves are widely used in oil refining, long-distance pipelines, chemicals, papermaking, pharmaceuticals, water conservancy, electricity, municipal administration, steel and other industries. Safety ball valves play a vital role in gas pipelines.

[0003] A gas pipeline safety ball valve disclosed in the Chinese utility model patent application disclosure CN221034057U, although the device uses an alarm device, when gas leakage occurs, the gas detector identifies the gas, when the gas is identified, the gas detector will transmit a signal to the alarm, so that the alarm sounds an alarm, reminds the personnel, and prevents the occurrence of property loss to others due to gas leakage, but the existing device does not solve the problem that when the safety ball valve leaks, the gas leakage may continue when the personnel are not around, thus causing a dangerous accident. The safety ball valve is usually installed in the kitchen, and the excessive oil fume content in the kitchen may cause a large amount of oil and impurities to adhere to the valve stem rotation, so that the safety ball valve cannot be closed normally after the gas leak, resulting in continuous gas leakage. Therefore, we propose a new device to solve the above problem. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides a gas pipeline safety ball valve, which solves the problems of gas leakage in the safety ball valve due to the absence of personnel around, resulting in continuous gas leakage, and excessive oil and impurities on the surface of the safety ball valve resulting in the valve stem being unable to rotate normally.

[0006] (II) Technical solution

[0007] To achieve the above purpose, the utility model is implemented through the following technical solutions: a gas pipeline safety ball valve, comprising a valve body, a base is fixedly connected to the surface of the valve body, a bracket is fixedly connected to the upper surface of the base, a combustible gas sensor is fixedly connected to the front of the bracket, a fixed motor is fixedly connected to the inside of the bracket, one end of the fixed motor is plugged with a fixed shaft, a fixed turntable is fixedly connected to the surface of the fixed shaft, a fixed block is fixedly connected to the lower surface of the fixed turntable, an alarm is fixedly connected to the upper surface of the bracket, a cleaning box is fixedly connected to the left side of the base, a water pump is fixedly connected to the front of the cleaning box, one end of the water pump is plugged with a hose, one end of the hose is plugged with a positioning rod, a nozzle is plugged with the lower surface of the positioning rod, a fan is fixedly connected to the right side of the positioning rod, a hydraulic rod is fixedly connected to the inside of the base, one end of the hydraulic rod is plugged with a driving seat, a driving motor is fixedly connected to the inside of the driving seat, and one end of the driving motor is plugged with a driving shaft.

[0008] Optionally, the combustible gas sensor is located on the front side of the bracket near the lower part, and the fixing block is located on the lower surface of the fixed turntable near the back side.

[0009] Optionally, a docking hole is provided on the lower surface of the front end of the bracket, and the bracket is rotatably connected to the fixed shaft through the docking hole.

[0010] Optionally, a groove is provided on the upper surface of the valve body, and the valve body is fixedly connected to the positioning rod via the groove.

[0011] Optionally, a pipeline is provided inside the positioning rod, and the hose is adapted to the nozzle by passing through the pipeline.

[0012] Optionally, a hole is formed on the lower surface of the driving seat, and the driving seat is rotatably connected to the driving shaft through the hole.

[0013] Optionally, a driving turntable is fixedly connected to the surface of the driving shaft, a cleaning motor is fixedly connected to the interior of the driving turntable, a cleaning roller is plugged into one end of the cleaning motor, and the cleaning motor and the cleaning roller are both located on the lower surface of the driving turntable near the left side.

[0014] Optionally, a battery structure is fixedly connected to the left side of the base, and the battery structure is located on the right side of the base near the upper part.

[0015] In summary, the technical effects and advantages of the utility model are:

[0016] 1. The utility model has a reasonable structure. It senses gas leakage around the valve body through the combustible gas sensor, and reminds personnel of gas leakage through the alarm. After the reminder, the fixed motor drives the fixed shaft to rotate the fixed turntable and the fixed block. The rotation of the fixed block can drive the valve stem to rotate to close the internal pipeline of the valve body to prevent gas from continuing to leak. It solves the problem that when there is gas leakage in the safety ball valve, there is no personnel around, which may cause continuous gas leakage and cause dangerous accidents. It achieves the effect of first reminding personnel through the alarm and then closing the safety ball valve by rotating the fixed block to reduce gas leakage after gas leakage occurs, thereby greatly enhancing the safety of the safety ball valve.

[0017] 2. In the utility model, the cleaning agent in the cleaning box is discharged into the pipeline through a hose by a water pump, and then the cleaning agent is sprayed on the rotating part of the valve stem through a nozzle, thereby solving the problem that the safety ball valve is usually installed in the kitchen and the oil smoke content in the kitchen is too high, which may cause a large amount of oily impurities to adhere to the rotating part of the valve stem and affect the normal rotation of the valve stem. The cleaning agent can be sprayed on the rotating part of the valve stem regularly to soften the oily impurities at the rotating part of the valve stem and facilitate subsequent cleaning. The cleaning roller is rotated by the cleaning motor to clean the rotating part of the valve stem after the cleaning agent is sprayed. After cleaning, the cleaned part is dried by the fan, thereby solving the problem that the safety ball valve cannot be closed normally after gas leakage due to a large amount of oily impurities adhering to the rotating part of the valve stem, resulting in continuous gas leakage. The effect of continuously cleaning the surface of the rotating part of the valve stem after the oily impurities are softened to remove the oil on its surface can be achieved, thereby greatly reducing the situation where the valve stem cannot rotate. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 This is an exploded schematic diagram of the support structure of the utility model;

[0020] Figure 3 This is an exploded schematic diagram of the base structure of the utility model;

[0021] Figure 4 This is an exploded schematic diagram of the valve body structure of the utility model;

[0022] Figure 5 It is an exploded schematic diagram of the cleaning roller structure of the utility model.

[0023] In the figure: 1. valve body; 2. base; 3. bracket; 4. combustible gas sensor; 5. fixed motor; 6. fixed shaft; 7. fixed turntable; 8. fixed block; 9. alarm; 10. cleaning box; 11. water pump; 12. hose; 13. positioning rod; 14. nozzle; 15. fan; 16. hydraulic rod; 17. drive seat; 18. drive motor; 19. drive shaft; 20. drive turntable; 21. cleaning motor; 22. cleaning roller; 23. battery structure. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Example: Reference Figure 1-Figure 5 A gas pipeline safety ball valve shown in the figure comprises a valve body 1, a base 2 is fixedly connected to the surface of the valve body 1, a bracket 3 is fixedly connected to the upper surface of the base 2, a combustible gas sensor 4 is fixedly connected to the front of the bracket 3, a fixed motor 5 is fixedly connected to the inside of the bracket 3, one end of the fixed motor 5 is plugged with a fixed shaft 6, a fixed turntable 7 is fixedly connected to the surface of the fixed turntable 6, a fixed block 8 is fixedly connected to the lower surface of the fixed turntable 7, an alarm 9 is fixedly connected to the upper surface of the bracket 3, a cleaning box 10 is fixedly connected to the left side of the base 2, a water pump 11 is fixedly connected to the front of the cleaning box 10, one end of the water pump 11 is plugged with a hose 12, one end of the hose 12 is plugged with a positioning rod 13, a nozzle 14 is plugged with the lower surface of the positioning rod 13, a fan 15 is fixedly connected to the right side of the positioning rod 13, a hydraulic rod 16 is fixedly connected to the inside of the base 2, one end of the hydraulic rod 16 is plugged with a drive seat 17, a drive motor 18 is fixedly connected to the inside of the drive seat 17, and one end of the drive motor 18 is plugged with a drive shaft 19.

[0026] As a preferred implementation in this embodiment, Figure 1-Figure 3As shown, the surface of the valve body 1 is fixedly connected to a base 2, the upper surface of the base 2 is fixedly connected to a bracket 3, the front surface of the bracket 3 is fixedly connected to a combustible gas sensor 4, the interior of the bracket 3 is fixedly connected to a fixed motor 5, one end of the fixed motor 5 is plugged with a fixed shaft 6, a docking hole is provided on the lower surface of the front end of the bracket 3, the bracket 3 is rotatably connected to the fixed shaft 6 through the docking hole, the surface of the fixed shaft 6 is fixedly connected to a fixed turntable 7, the lower surface of the fixed turntable 7 is fixedly connected to a fixed block 8, the combustible gas sensor 4 is located near the lower part of the front side of the bracket 3, and the fixed block 8 is fixedly connected to the fixed motor 5. 8 is located at the lower surface of the fixed turntable 7 near the back, the upper surface of the bracket 3 is fixedly connected to an alarm 9, the left side of the base 2 is fixedly connected to a cleaning box 10, the front of the cleaning box 10 is fixedly connected to a water pump 11, one end of the water pump 11 is plugged with a hose 12, one end of the hose 12 is plugged with a positioning rod 13, the upper surface of the valve body 1 is provided with a groove, the valve body 1 is fixedly connected to the positioning rod 13 through the groove, the lower surface of the positioning rod 13 is plugged with a nozzle 14, the interior of the positioning rod 13 is provided with a pipeline, the hose 12 is adapted to the nozzle 14 through the through-pipe, and the nozzle 14 is adapted to the nozzle 14 through the through-pipe. During the process, the combustible gas sensor 4 senses the gas leakage around the valve body 1, and the alarm 9 reminds the personnel of the gas leakage. After the reminder, the fixed motor 5 drives the fixed shaft 6 to rotate the fixed turntable 7 and the fixed block 8. The rotation of the fixed block 8 can drive the valve stem to rotate to close the internal pipeline of the valve body 1 to prevent the gas from continuing to leak. This solves the problem that when the safety ball valve leaks gas, the absence of personnel around may cause continuous gas leakage and cause dangerous accidents. After the gas leak occurs, the alarm 9 is used to remind the personnel first, and then the safety ball is rotated to make the fixed block 8 The valve closing reduces the effect of gas leakage and greatly enhances the safety of the safety ball valve. The cleaning agent inside the cleaning box 10 is discharged into the pipeline through the hose 12 by the water pump 11, and then the cleaning agent is sprayed on the rotating part of the valve stem through the nozzle 14 to soften the oil and dirt impurities attached to the rotating part of the valve stem. This solves the problem that the safety ball valve is usually installed in the kitchen and the oil fume content in the kitchen is too high, which easily causes a large amount of oil and dirt impurities to adhere to the rotating part of the valve stem and affect the normal rotation of the valve stem. The cleaning agent can be sprayed on the rotating part of the valve stem at a regular time to soften the oil and dirt impurities at the rotating part of the valve stem for subsequent cleaning.

[0027] like Figure 4 and Figure 5As shown, in this embodiment, a fan 15 is fixedly connected to the right side of the positioning rod 13, a hydraulic rod 16 is fixedly connected inside the base 2, one end of the hydraulic rod 16 is plugged with a drive seat 17, a drive motor 18 is fixedly connected inside the drive seat 17, one end of the drive motor 18 is plugged with a drive shaft 19, a hole is provided on the lower surface of the drive seat 17, the drive seat 17 is rotatably connected to the drive shaft 19 through the hole, a drive turntable 20 is fixedly connected to the surface of the drive shaft 19, a cleaning motor 21 is fixedly connected inside the drive turntable 20, one end of the cleaning motor 21 is plugged with a cleaning roller 22, the cleaning motor 21 and the cleaning roller 22 are both located near the left side of the lower surface of the drive turntable 20, a battery structure 23 is fixedly connected to the left side of the base 2, the battery structure 23 is located near the upper part of the right side of the base 2, a drive slot is provided on the left side of the base 2, a driver is provided inside the drive slot, and the driver model is DM556, which is a digital two-phase stepper motor driver based on a 32-bit motor-specific processor, and can be set to 4 The subdivision within 00~51200 and any current value within the rated current can meet the application needs of most occasions. The driver is integrated with the automatic recognition function of motor parameters, which can recognize 57 / 60 motors of different specifications, automatically generate the optimal operating parameters, and maximize the performance of the motor. The motor runs smoothly, with low vibration, low noise and high output. During use, the hydraulic rod 16 is used to move the drive seat 17 backward, and the drive motor 18 is used to rotate the drive shaft 19 to rotate the drive turntable 20, and then the cleaning motor 21 is used to rotate the cleaning roller 22. The valve stem rotation part after spraying the detergent can be cleaned. After cleaning, the cleaned part is air-dried by the fan 15 to avoid rust at the valve stem rotation part, which solves the problem that a large amount of oil impurities attached to the valve stem rotation part lead to the inability to normally close the safety ball valve after gas leakage, resulting in continuous gas leakage. The effect of continuously cleaning the surface of the valve stem rotation part after the oil impurities are softened to remove the oil on its surface has been achieved, which greatly reduces the situation where the valve stem cannot rotate.

[0028] How this utility works:

[0029] During use, the combustible gas sensor 4 senses the gas leakage around the valve body 1, and the alarm 9 reminds the personnel of the gas leakage. After the reminder, the fixed motor 5 drives the fixed shaft 6 to rotate the fixed turntable 7 and the fixed block 8. The rotation of the fixed block 8 can drive the valve stem to rotate to close the internal pipeline of the valve body 1 to prevent the gas from continuing to leak, which solves the problem that when the safety ball valve leaks, the gas leakage may continue when the personnel are not around, thus causing a dangerous accident. After the gas leak occurs, the alarm 9 is used to remind the personnel first, and then the safety ball valve is closed by rotating the fixed block 8 to reduce the gas leakage, which greatly enhances the safety of the safety ball valve. The detergent in the cleaning box 10 is discharged into the pipeline through the hose 12 through the water pump 11, and then the detergent is sprayed on the rotating part of the valve stem through the nozzle 14 to soften the oil and impurities attached to the rotating part of the valve stem, which solves the problem that the safety ball valve is usually installed The kitchen and the excessive oil smoke content in the kitchen can easily cause a large amount of oil and impurities to adhere to the valve stem rotation point, affecting the normal rotation of the valve stem. The valve stem rotation point can be sprayed with detergent at regular intervals to soften the oil and impurities at the valve stem rotation point for subsequent cleaning. The driving seat 17 is moved backward by the hydraulic rod 16, and the driving motor 18 rotates the driving shaft 19 to rotate the driving turntable 20, and then the cleaning motor 21 is used to rotate the cleaning roller 22, so that the valve stem rotation point after spraying the detergent can be cleaned. After cleaning, the cleaned point is air-dried by the fan 15 to avoid rust at the valve stem rotation point, and the problem of a large amount of oil and impurities adhering to the valve stem rotation point, which leads to the inability to normally close the safety ball valve after gas leakage, resulting in continuous gas leakage, is solved. The surface of the valve stem rotation point can be continuously cleaned after the oil and impurities are softened to remove the oil on its surface, which greatly reduces the situation where the valve stem cannot rotate.

[0030] The electrical components appearing in this article are all connected to the external main controller DM556 and 220V AC power, and the main controller can be a conventional known device for control such as a computer.

[0031] Finally, it should be noted that the above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A gas pipeline safety ball valve, comprising a valve body (1), characterized in that: The surface of the valve body (1) is fixedly connected to a base (2), the upper surface of the base (2) is fixedly connected to a bracket (3), the front surface of the bracket (3) is fixedly connected to a combustible gas sensor (4), the interior of the bracket (3) is fixedly connected to a fixed motor (5), one end of the fixed motor (5) is plugged with a fixed shaft (6), the surface of the fixed shaft (6) is fixedly connected to a fixed turntable (7), the lower surface of the fixed turntable (7) is fixedly connected to a fixed block (8), the upper surface of the bracket (3) is fixedly connected to an alarm (9), and the left side of the base (2) is fixedly connected to a cleaning box (10). The front of the cleaning box (10) is fixedly connected to a water pump (11), one end of the water pump (11) is plugged with a hose (12), one end of the hose (12) is plugged with a positioning rod (13), the lower surface of the positioning rod (13) is plugged with a nozzle (14), the right side of the positioning rod (13) is fixedly connected to a fan (15), the interior of the base (2) is fixedly connected to a hydraulic rod (16), one end of the hydraulic rod (16) is plugged with a drive seat (17), the interior of the drive seat (17) is fixedly connected to a drive motor (18), and one end of the drive motor (18) is plugged with a drive shaft (19).

2. A gas pipeline safety ball valve according to claim 1, characterized in that: The combustible gas sensor (4) is located on the front side of the bracket (3) near the lower part, and the fixing block (8) is located on the lower surface of the fixed turntable (7) near the back side.

3. A gas pipeline safety ball valve according to claim 1, characterized in that: A docking hole is provided on the lower surface of the front end of the bracket (3), and the bracket (3) is rotatably connected to the fixed rotating shaft (6) via the docking hole.

4. A gas pipeline safety ball valve according to claim 1, characterized in that: The upper surface of the valve body (1) is provided with a groove, and the valve body (1) is fixedly connected to the positioning rod (13) via the groove.

5. A gas pipeline safety ball valve according to claim 1, characterized in that: A pipeline is provided inside the positioning rod (13), and the hose (12) is adapted to the spray head (14) by penetrating the pipeline.

6. A gas pipeline safety ball valve according to claim 1, characterized in that: A hole is formed on the lower surface of the driving seat (17), and the driving seat (17) is rotatably connected to the driving shaft (19) via the hole.

7. A gas pipeline safety ball valve according to claim 1, characterized in that: A driving rotary disk (20) is fixedly connected to the surface of the driving rotary shaft (19), a cleaning motor (21) is fixedly connected to the interior of the driving rotary disk (20), a cleaning roller (22) is plugged into one end of the cleaning motor (21), and the cleaning motor (21) and the cleaning roller (22) are both located on the lower surface of the driving rotary disk (20) near the left side.

8. A gas pipeline safety ball valve according to claim 1, characterized in that: A battery structure (23) is fixedly connected to the left side of the base (2), and the battery structure (23) is located on the right side of the base (2) near the upper part.

Citation Information

Patent Citations

  • A gas pipeline safety ball valve

    CN221034057U