Feeding device of toughening furnace for producing TSP
By designing an automated feeding device, and automatically adding raw materials from TSP production equipment using vacuum pumps and pipeline systems, the problems of high labor intensity and low safety caused by manual addition of raw materials by workers in existing equipment are solved, and a more efficient and safe production process is achieved.
Patent Information
- Application Number
- CN202421274425.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-06-05
AI Technical Summary
In existing TSP production equipment, workers need to manually add raw materials, which is very labor-intensive and has low safety.
A feeding device including a storage mechanism and a feeding mechanism is designed, and the raw materials are automatically transported from silo A to silo B through a vacuum pump and a piping system, and the material is quantitatively added to the tempering furnace through a feeding piece and a feeding mechanism.
It reduces the labor intensity of workers, improves personal safety, realizes the automatic addition of raw materials, and improves production efficiency and safety.
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Figure CN222617585U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical equipment, in particular to a feeding device of a tempering furnace for producing TSP. Background Art
[0002] TSP, the full name of which is Total Suspended Particulates, has different meanings in many fields. In the field of chemistry, TSP is the material "sodium tripolyphosphate", commonly known as medicine powder, which is an inorganic compound with the chemical formula Na5P3O 10 It is an amorphous water-soluble linear polyphosphate, commonly used in food as a moisture retainer, quality improver, pH regulator, and metal chelator.
[0003] The Chinese utility model patent (authorization announcement number: CN212269904U name: a flocculent calcium magnesium phosphate fertilizer manufacturing equipment) includes a furnace, a centrifuge, a cotton collecting drum, a first conveyor belt, a pendulum, a second conveyor belt and a baler connected in sequence. Compared with the prior art, this product is used as a base fertilizer, and the floc structure can absorb a large amount of water, adsorb other fertilizers, and store water and fertilizer; its production method greatly simplifies the process, saves energy on a large scale, reduces pollution, saves total working hours, and reduces costs, but its raw materials are manually added into the tempering furnace for production, and the labor intensity of workers is high and the safety is low. Utility Model Content
[0004] The utility model aims to provide a feeding device for a tempering furnace for producing TSP, so as to overcome the disadvantages of the prior art.
[0005] The purpose of the utility model is achieved through the following technical solutions: a feeding device for a tempering furnace for producing TSP, comprising a material storage mechanism and a material taking mechanism, the material taking mechanism is used to take materials from the material storage mechanism, the material storage mechanism comprises a support frame, the support frame is fixed on the front side of the material taking mechanism, the material taking mechanism is installed on the right side of the tempering furnace, the support frame is installed with an A silo, a B silo, a vacuum pump, a storage tank and a material receiving piece, the A silo is located next to the vacuum pump, the B silo is located above the vacuum pump, the storage tank is located above the B silo, the material receiving piece is located between the B silo and the storage tank, the B silo is used to discharge materials to the material receiving piece, the materials in the material receiving piece are transferred to the tempering furnace through the material taking mechanism, a discharge pipe connected to the B silo is provided at the bottom of the storage tank, a valve is installed on the discharge pipe, the vacuum pump discharges the air in the storage tank through the A pipeline, and the materials in the A silo are transported to the storage tank through the B pipeline.
[0006] Preferably, the material receiving part includes a workbench, a turntable and an A stepper motor, the workbench is installed in the support frame, the turntable is rotatably installed on the workbench, the A stepper motor is fixed to the bottom of the workbench, the A stepper motor is used to drive the turntable to rotate, a plurality of material barrels are arranged on the turntable, and the plurality of material barrels are evenly distributed around the center of the turntable, the material barrels are used to receive the discharge of the B material bin, and the material in the material barrels is transferred to the tempering furnace through the material taking mechanism.
[0007] Preferably, the material picking mechanism includes a base, a claw clamp cylinder, a rotating cylinder and a B stepper motor. The base is fixed on the right side of the tempering furnace. A horizontally movable A screw guide rail slide is installed on the side wall of the base close to the tempering furnace. A vertical electric cylinder is fixed on the slide of the A screw guide rail slide. The support seat is fixed on the piston rod of the electric cylinder. The B stepper motor is fixed on the support seat. The rotating cylinder and the claw clamp cylinder are both installed on the rotating shaft of the B stepper motor. The rotating cylinder is used to rotate the claw clamp cylinder, and the claw clamp cylinder is used to clamp the material barrel close to the tempering furnace.
[0008] Preferably, a countersunk through hole is opened on the workbench, and the countersunk through hole is used to place the material barrel. A lifting cylinder is fixed on the side wall of the workbench close to the tempering furnace, and the material barrel close to the tempering furnace is lifted away from the countersunk through hole by the lifting cylinder.
[0009] Preferably, a bearing platform is fixed inside the support frame, and the bearing platform is used for slidingly mounting the workbench, and a sliding end of the workbench is close to the tempering furnace.
[0010] Preferably, a horizontally movable B-screw guide rail slide is also installed on the side wall of the base close to the tempering furnace, a feeding hopper is fixed on the slide of the B-screw guide rail slide, and a ball valve is installed at the discharge end of the feeding hopper.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] After the raw materials are added to the A silo, the air in the storage tank is discharged through the vacuum pump. At this time, the negative pressure in the storage tank sucks the raw materials in the A silo through the B pipe, and then the valve is opened to allow the raw materials to enter the B silo for quantitative discharge into the barrel, and then added into the tempering furnace through the material taking mechanism, which reduces the labor intensity of workers and improves personal safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structure of the utility model;
[0014] Figure 2 It is a structural schematic diagram of the material storage mechanism;
[0015] Figure 3 The structure diagram of the material taking mechanism Figure 1 ;
[0016] Figure 4 The structure diagram of the material taking mechanism Figure 2 ;
[0017] Figure 5 Schematic diagram of the installation structure of the material receiving part Figure 1 ;
[0018] Figure 6 It is a schematic diagram of the installation structure of the material receiving part;
[0019] In the figure, 1-support frame, 2-A silo, 3-B silo, 4-vacuum pump, 5-storage tank, 6-A pipeline, 7-B pipeline, 8-workbench, 9-turntable, 10-A stepper motor, 11-barrel, 12-base, 13-claw clamp cylinder, 14-rotating cylinder, 15-B stepper motor, 16-A screw guide rail slide, 17-electric cylinder, 18-support seat, 19-countersunk through hole, 20-lifting cylinder, 21-bearing platform, 22-B screw guide rail slide, 23-hopper. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical scheme and advantages of the embodiments of the present invention clearer, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. The components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
[0021] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention.
[0022] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features thereof may be combined with each other.
[0023] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0024] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the utility model product is usually placed when in use, or the positions or positional relationships commonly understood by those skilled in the art, which are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0025] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0026] like Figure 1 and 2 As shown, a feeding device of a tempering furnace for producing TSP includes a material storage mechanism and a material taking mechanism. The material taking mechanism is used to take materials from the material storage mechanism. The material storage mechanism includes a support frame 1. The support frame 1 is fixed to the front side of the material taking mechanism. The material taking mechanism is installed on the right side of the tempering furnace. A material silo 2, B material silo 3, vacuum pump 4, storage tank 5 and material receiving piece are installed on the support frame 1. A material silo 2 is located next to the vacuum pump 4, B material silo 3 is located above the vacuum pump 4, storage tank 5 is located above B material silo 3, and the material receiving piece is located between B material silo 3 and storage tank 5. B material silo 3 is used to discharge materials to the material receiving piece. The materials in the material receiving piece are discharged through the material taking mechanism. Transferred to the tempering furnace, a discharge pipe connected to the B silo 3 is provided at the bottom of the storage tank 5, and a valve is installed on the discharge pipe. The vacuum pump 4 discharges the air in the storage tank 5 through the A pipe 6, and the material in the A silo 2 is transported to the storage tank 5 through the B pipe 7. After the raw materials are added to the A silo 2, the air in the storage tank 5 is discharged through the vacuum pump 4. At this time, the negative pressure in the storage tank 5 sucks the raw materials in the A silo 2 through the B pipe 7, and then the valve is opened to allow the raw materials to enter the B silo 3 for quantitative discharge into the material barrel 11, and then added into the tempering furnace through the material taking mechanism, which reduces the labor intensity of workers and improves personal safety.
[0027] In this embodiment, if Figure 2 , 56, the material receiving part includes a workbench 8, a turntable 9 and a stepper motor 10. The workbench 8 is installed in the support frame 1, and the turntable 9 is rotatably installed on the workbench 8. The stepper motor 10 is fixed at the bottom of the workbench 8. The stepper motor 10 is used to drive the turntable 9 to rotate. A plurality of barrels 11 are arranged on the turntable 9. The barrels 11 are evenly distributed around the center of the turntable 9. The barrels 11 are used to receive the discharge of the B silo 3. The materials in the barrels 11 are transferred to the tempering furnace through the material taking mechanism. A countersunk through hole 19 is provided on the workbench 8, and the countersunk through hole 19 is used to place the material barrel 11 to prevent the material barrel 11 from not being placed in the set position, resulting in the material barrel 11 not entering the discharge area of the B silo 3 after the A stepper motor 10 rotates, thereby causing the material to be scattered outside the material barrel 11. In order to facilitate the material taking mechanism to deliver the material barrel 11 to the tempering furnace, a lifting cylinder 20 is fixed on the side wall of the workbench 8 close to the tempering furnace, and the material barrel 11 close to the tempering furnace is lifted away from the countersunk through hole 19 by the lifting cylinder 20.
[0028] In this embodiment, if Figure 3 and 4 As shown, the material taking mechanism includes a base 12, a claw clamp cylinder 13, a rotating cylinder 14 and a B stepping motor 15. The base 12 is fixed on the right side of the tempering furnace. A horizontally movable A screw guide rail slide 16 is installed on the side wall of the base 12 close to the tempering furnace. A vertical electric cylinder 17 is fixed on the slide of the A screw guide rail slide 16. A support seat 18 is fixed on the piston rod of the electric cylinder 17. The B stepping motor 15 is fixed on the support seat 18. The rotating cylinder 14 and the claw clamp cylinder 13 are both installed on the rotating shaft of the B stepping motor 15. The rotating cylinder 14 is used to rotate the claw clamp cylinder 13. The claw clamp cylinder 13 is used to clamp the material barrel 11 close to the tempering furnace. A bearing platform 21 is fixed in the support frame 1. The bearing platform 21 is used to slide the workbench 8 , the sliding end of the workbench 8 is close to the tempering furnace. When the workbench 8 is at the starting end, the cooperation between the turntable 9 and the B silo 3 allows each barrel 11 to be filled with raw materials. When the barrel 11 is full, the workbench 8 moves to the end. At this time, part of the barrel 11 on the turntable 9 is located outside the bracket, and the claw clamp cylinder 13 is moved to the middle of the barrel 11 through the electric cylinder 17, avoiding interference between the bracket and the claw clamp cylinder 13 when clamping the barrel 11, affecting the clamping of the barrel 11. When taking the material, the negative pressure of the vacuum pump is used to push the powder into the storage tank through the pipeline. A screw is provided in the storage tank. After the material is stirred by the screw and discharged into the barrel and weighed, the manipulator clamps it, flips it and pours it, thereby adding a certain amount of powder to the four corners of the tempering furnace containing the high-temperature potassium nitrate solution.
[0029] In this embodiment, if Figure 1As shown, a horizontally movable B-screw guide rail slide 22 is also installed on the side wall of the base 12 close to the tempering furnace. A feeding hopper 23 is fixed on the slide of the B-screw guide rail slide 22. A ball valve is installed at the discharge end of the feeding hopper 23. Raw materials can be added to the tempering furnace at a distance by moving the feeding hopper 23. The structure is reasonable and the working efficiency is high.
[0030] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A feeding device for a tempering furnace for producing TSP, comprising a material storage mechanism and a material taking mechanism, wherein the material taking mechanism is used to take materials from the material storage mechanism, and is characterized in that: The material storage mechanism comprises a support frame (1), wherein the support frame (1) is fixed on the front side of the material taking mechanism, and the material taking mechanism is installed on the right side of the tempering furnace. The support frame (1) is equipped with an A material bin (2), a B material bin (3), a vacuum pump (4), a storage tank (5) and a material receiving piece, wherein the A material bin (2) is located next to the vacuum pump (4), the B material bin (3) is located above the vacuum pump (4), the storage tank (5) is located above the B material bin (3), and the material receiving piece is located Between the B silo (3) and the storage tank (5), the B silo (3) is used to discharge materials to the material receiving piece, and the materials in the material receiving piece are transferred to the tempering furnace through the material taking mechanism. The bottom of the storage tank (5) is provided with a discharge pipe connected to the B silo (3), and a valve is installed on the discharge pipe. The vacuum pump (4) discharges the air in the storage tank (5) through the A pipeline (6), and the materials in the A silo (2) are transported to the storage tank (5) through the B pipeline (7).
2. The feeding device of a tempering furnace for producing TSP according to claim 1, characterized in that: The material receiving member comprises a workbench (8), a turntable (9) and an A stepping motor (10); the workbench (8) is mounted in the support frame (1); the turntable (9) is rotatably mounted on the workbench (8); the A stepping motor (10) is fixed at the bottom of the workbench (8); the A stepping motor (10) is used to drive the turntable (9) to rotate; a plurality of material barrels (11) are arranged on the turntable (9); the plurality of material barrels (11) are evenly distributed around the center of the turntable (9); the material barrels (11) are used to receive the discharged material from the B material bin (3); the material in the material barrels (11) is transferred to the tempering furnace through the material taking mechanism.
3. The feeding device of a tempering furnace for producing TSP according to claim 2, characterized in that: The material taking mechanism comprises a base (12), a claw clamp cylinder (13), a rotating cylinder (14) and a B stepping motor (15); the base (12) is fixed on the right side of the tempering furnace; a horizontally movable A screw guide rail slide (16) is installed on the side wall of the base (12) close to the tempering furnace; a vertical electric cylinder (17) is fixed on the slide of the A screw guide rail slide (16); a support seat (18) is fixed on the piston rod of the electric cylinder (17); the B stepping motor (15) is fixed on the support seat (18); the rotating cylinder (14) and the claw clamp cylinder (13) are both installed on the rotating shaft of the B stepping motor (15); the rotating cylinder (14) is used to rotate the claw clamp cylinder (13); and the claw clamp cylinder (13) is used to clamp the material barrel (11) close to the tempering furnace.
4. The feeding device of a tempering furnace for producing TSP according to claim 2, characterized in that: The workbench (8) is provided with a countersunk through hole (19), and the countersunk through hole (19) is used to place the material barrel (11). A lifting cylinder (20) is fixed on the side wall of the workbench (8) close to the tempering furnace, and the material barrel (11) close to the tempering furnace is lifted away from the countersunk through hole (19) by the lifting cylinder (20).
5. The feeding device of a tempering furnace for producing TSP according to claim 2, characterized in that: A bearing platform (21) is fixed inside the support frame (1), and the bearing platform (21) is used for slidingly mounting the workbench (8), and a sliding end of the workbench (8) is close to the tempering furnace.
6. The feeding device of a tempering furnace for producing TSP according to claim 3, characterized in that: A horizontally movable B-screw guide rail slide (22) is also installed on the side wall of the base (12) close to the tempering furnace, a feeding hopper (23) is fixed on the slide of the B-screw guide rail slide (22), and a ball valve is installed at the discharge end of the feeding hopper (23).
Citation Information
Patent Citations
Manufacturing equipment of flocculent calcium magnesium phosphate fertilizer
CN212269904U