Optical fiber fusion splicer with cooling unit
By designing cooling units and cleaning tanks in optical fiber splicers, the problems of poor cooling and inability to be pre-cleaned by existing optical fiber splicers are solved, and more efficient cooling and higher quality splicing effects are achieved.
Patent Information
- Application Number
- CN202421357224.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The existing fiber splicers have poor cooling and are unable to pre-clean the fiber through the equipment itself.
An optical fiber splicer with a cooling unit is designed, including a cooling device and a cleaning tank. The cooling device achieves rapid cooling of the optical fiber through the fan and the coolant in the tortuous pipeline. At the same time, the cleaning sponge in the cleaning tank absorbs alcohol solvent through the water-absorbing trousers and water-absorbing trousers, making it easier to pre-clean the end surface of the optical fiber.
The cooling efficiency after fiber welding is effectively improved, and the pre-cleaning of the optical fiber is achieved through a convenient cleaning device, which improves the welding quality.
Smart Images

Figure CN222618819U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of optical fiber fusion splicers, in particular to an optical fiber fusion splicer with a cooling unit. Background Art
[0002] Fiber fusion splicers are mainly used for the construction and maintenance of optical cables in optical communication projects. The general working principle is to use the high-voltage arc emitted by the electrode rod to melt the end faces of two optical fibers, and use a high-precision motion mechanism to smoothly push the two optical fibers into one to achieve the coupling of the optical fiber mode field. After searching, the prior art (application number: CN202220973905.7) records "an optical fiber fusion splicer with a cooling mechanism, comprising an optical fiber fusion splicer body, a control panel and a wind shield, the control panel is fixedly mounted on the optical fiber fusion splicer body, the wind shield is fixedly mounted on the upper end of the optical fiber fusion splicer body, the control panel and the optical fiber fusion splicer body are both connected with control buttons, a battery is fixedly mounted on the side of the optical fiber fusion splicer body, a plug-in slot is provided on the side of the optical fiber fusion splicer body, a cooling mechanism is connected to the top of the optical fiber fusion splicer body, and a material guide assembly is connected to the side of the optical fiber fusion splicer body. The utility model provides a cooling mechanism, so that when two optical fibers are fused, the fusion point can be cooled immediately, thereby achieving the purpose of rapid solidification; at the same time, the use efficiency of the optical fiber fusion splicer is improved."
[0003] However, although the optical fiber fusion splicer with a cooling mechanism in the prior art has achieved a cooling effect, it still has some shortcomings: the existing optical fiber fusion splicer generally heats the fused optical fiber and wraps it with a heat shrink tube before cooling it, while the above-mentioned device directly cools it inside the windshield of the fusion splicer, and then the heat shrink tube needs to be sleeved on the connection point, which makes it inconvenient to use. When the fusion splicer is working, a large amount of heat is stored inside, and blowing air to cool the inside cannot form a good ventilation effect, resulting in a deviation in the effect; secondly, the existing fusion splicer needs to clean the dust and oil on the surface of the optical fiber before fusing the optical fiber, otherwise it will affect the quality of the fusion. In the prior art, it is troublesome to manually prepare cleaning agents and cleaning cotton for wiping and cleaning. Utility Model Content
[0004] In order to overcome the defects of the prior art, a fiber optic fusion splicer with a cooling unit is provided to solve the problems that the prior fiber optic fusion splicer has poor cooling effect on the fiber after fusion and cannot pre-clean the fiber through the device itself.
[0005] To achieve the above-mentioned purpose, a fiber optic fusion splicer with a cooling unit is provided, comprising: a fusion splicer body and a cooling device, the fusion splicer body comprising a chassis, a windshield on the upper side of the chassis and a control panel connected to the outside of the chassis, the cooling device is arranged on the upper side of the chassis of the fusion splicer body, and the cooling device comprises a mounting block, and a cooling plate is arranged on the upper side of the mounting block, and placement grooves are arranged between the cooling plates, and a fan is arranged on the outer side of the cooling plate, a cleaning groove is opened on the upper side of the mounting block, and a cleaning sponge is arranged on the inner groove wall of the cleaning groove, and a liquid storage box is arranged on the outer wall of the mounting block, and an absorbent cotton strip is connected to the inside of the liquid storage box, and the absorbent cotton strip is connected to the absorbent cotton block connected to the outside of the cleaning sponge.
[0006] Furthermore, a metal mesh plate is provided at the inner bottom of the placement groove, and the upper end of the metal mesh plate does not exceed the upper end surface of the cooling plate.
[0007] Furthermore, a ventilation hole penetrating through the plate body is opened inside the cooling plate, and a zigzag pipeline is inserted into the ventilation hole, and a jumper pipe is connected to the front side of the zigzag pipeline.
[0008] Furthermore, two outlet pipes are provided on the rear side of the zigzag pipeline, one of which is connected to the water outlet of the water pump, and the other is connected to the cooling water tank, while the water inlet of the water pump is connected to the cooling water tank.
[0009] Furthermore, the outer wall of the liquid storage box is connected with a flow tube, a valve is provided in the pipeline of the flow tube, and the other end of the flow tube is connected with the mounting block.
[0010] Furthermore, an inner pipe is provided inside the installation block, and an outer pipe opening of the inner pipe is connected to the circulation pipe, and the absorbent cotton strip is inserted into the inner pipe.
[0011] Furthermore, an external cavity is provided on the inner side of the groove wall of the cleaning groove, and the external cavity is communicated with the cleaning groove, and the absorbent cotton block is placed in the external cavity.
[0012] Furthermore, the outer notch of the cleaning groove is flush with the edge of the mounting block, and the cleaning sponge is arranged on the three inner groove walls of the cleaning groove, and the cleaning sponge is arranged in a semi-spherical structure.
[0013] The beneficial effects of the utility model are:
[0014] 1. When using, first insert the ends of the two optical fibers to be fused into the cleaning tank, and wipe the end faces with the cleaning sponge in the cleaning tank. Since the cleaning sponge absorbs alcohol solvent from the liquid storage box through the absorbent cotton block and the absorbent cotton strip, it is easy to clean the dust and oil on the surface of the light. Then open the wind shield to fix the light at the fusion point of the fusion splicer for fusion splicing, then open the wind shield to take it out, put on the heat shrink tube and place it in the heating plate of the fusion splicer, then take it out and put it in the placement tank. At this time, start the fan, and cool the optical fiber through the fan and the tortuous pipeline inside the cooling plate, as well as the rotating coolant in the pipeline. At the same time, under the action of the airflow, the optical fiber contacts the cooling plate to achieve direct contact with the cold source for cooling, which further accelerates the cooling effect;
[0015] 2. The cleaning tank and cleaning sponge are used to clean the end faces of two optical fibers at the same time, and the liquid storage box, cleaning tank and cleaning sponge are connected to the fusion splicer as an integrated structure, so as to achieve the effect of portable cleaning anytime and anywhere, and the advance cleaning ensures the quality of optical fiber fusion splicing; secondly, the air passing through the ventilation holes and the tortuous pipes is used to reduce the temperature and facilitate cooling. At the same time, the coolant in the tortuous pipes returns to the cooling tank through a water pump to realize external heat exchange cooling, thereby ensuring the cooling effect of recycling. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the top structure of an embodiment of the utility model.
[0017] Figure 2 This is a schematic diagram of the cooling device structure of an embodiment of the utility model.
[0018] Figure 3 It is a partial front view structural schematic diagram of the cooling device according to an embodiment of the utility model.
[0019] Figure 4 It is a schematic diagram of the three-dimensional structure of the cooling plate according to an embodiment of the utility model.
[0020] In the figure: 1. welding machine body; 11. wind shield; 12. control panel; 2. cooling device; 20. mounting block; 21. cooling water tank; 211. water pump; 22. jumper pipe; 23. cooling plate; 231. placement tank; 232. metal mesh; 233. zigzag pipeline; 234. ventilation hole; 24. fan; 25. cleaning tank; 251. cleaning sponge; 26. circulation pipe; 27. liquid storage box; 271. inner pipeline; 272. absorbent cotton strip; 273. absorbent cotton block; 274. external cavity. DETAILED DESCRIPTION
[0021] Reference Figures 1 to 4As shown, the utility model provides an optical fiber fusion splicer with a cooling unit, comprising: a fusion splicer body 1 and a cooling device 2, the fusion splicer body 1 comprises a chassis, a wind shield 11 on the upper side of the chassis and a control panel 12 connected to the outer side of the chassis, the cooling device 2 is arranged on the upper side of the chassis of the fusion splicer body 1, and the cooling device 2 comprises a mounting block 20, and a cooling plate 23 is arranged on the upper side of the mounting block 20, and a placement groove 231 is arranged between the cooling plates 23, and a fan 24 is arranged on the outer side of the cooling plate 23, a cleaning groove 25 is opened on the upper side of the mounting block 20, and a cleaning sponge 251 is arranged on the inner groove wall of the cleaning groove 25, and a liquid storage box 27 is arranged on the outer wall of the mounting block 20, and a water-absorbing cotton strip 272 is connected to the inside of the liquid storage box 27, and the water-absorbing cotton strip 272 is connected to the water-absorbing cotton block 273 connected to the outer side of the cleaning sponge 251.
[0022] In this embodiment, the fusion splicer body 1 and the cooling device 2 constitute the overall structure of the optical fiber fusion splicer with a cooling unit involved in this application, and the fusion splicer body 1 is set as an optical fiber fusion splicer under the prior art.
[0023] Specifically, the mounting block 20 and the welding machine body 1 are an integrated mounting structure.
[0024] like Figure 1 , Figure 2 and Figure 4 A metal mesh plate 232 is provided at the bottom inner side of the placement groove 231, and the upper end of the metal mesh plate 232 does not exceed the upper end surface of the cooling plate 23, and a ventilation hole 234 penetrating the plate body is opened inside the cooling plate 23, and a zigzag pipe 233 is inserted in the ventilation hole 234, and the front side of the zigzag pipe 233 is connected to the jumper pipe 22, and the rear side of the zigzag pipe 233 is provided with two lead-out pipes, and one of the lead-out pipes is connected to the water outlet end of the water pump 211, and the other lead-out pipe is connected to the cooling water tank 21, and the water inlet end of the water pump 211 is connected to the cooling water tank 21.
[0025] As a preferred implementation, by providing a metal mesh plate 232, the bottom of the optical fiber in the placement groove 231 will also be blown by cold wind, thereby achieving an all-round cooling effect.
[0026] Specifically, the tortuous pipeline 233 is configured as an S-shaped pipeline, and the two groups of tortuous pipelines 233 are connected via the jumper pipe 22 .
[0027] Specifically, the cooling water tank 21 is configured as a rectangular tank structure, and a metal dust screen is provided on the upper side of the rectangular tank, a heat dissipation fan is provided on the upper side of the metal dust screen, and a sealing cover is provided on the upper side of the heat dissipation fan to facilitate heat dissipation of the circulating coolant.
[0028] like Figure 2 and Figure 3In the figure, the outer wall of the liquid storage box 27 is connected to the flow tube 26, and a valve is provided in the pipeline of the flow tube 26, and the other end of the flow tube 26 is connected to the mounting block 20, an inner pipe 271 is opened inside the mounting block 20, and the outer pipe mouth of the inner pipe 271 is connected to the flow tube 26, and the absorbent cotton strip 272 is inserted in the inner pipe 271, an external cavity 274 is opened on the inner side of the groove wall of the cleaning groove 25, and the external cavity 274 is connected to the cleaning groove 25, and the absorbent cotton block 273 is placed in the external cavity 274, the outer groove of the cleaning groove 25 is flush with the edge of the mounting block 20, and the cleaning sponge 251 is arranged on the three inner groove walls of the cleaning groove 25, and the cleaning sponge 251 is set to a semi-spherical structure.
[0029] Specifically, a sealing cover is provided on the upper side of the liquid storage box 27, and the sealing cover is tightened when not in use, and the valve is closed at the same time to prevent the volatilization of the internal alcohol solvent.
[0030] Specifically, the external cavity 274 surrounds three locations of the inner side of the cleaning tank 25 , and the volume of the absorbent cotton block 273 is larger than that of the cleaning sponge 251 .
[0031] When in use, first insert the ends of the two optical fibers to be fused into the cleaning tank, and wipe their end faces with the cleaning sponge in the cleaning tank. Since the cleaning sponge absorbs alcohol solvent from the liquid storage box through the absorbent cotton block and the absorbent cotton strip, it is easy to clean the dust and oil on the surface of the light. Then open the wind shield and fix the light at the fusion point of the fusion splicer for fusion splicing. Then open the wind shield to take it out, put on the heat shrink tube and place it in the heating plate of the fusion splicer, then take it out and put it in the placement tank. At this time, start the fan, and the optical fiber is cooled by the fan and the tortuous pipeline inside the cooling plate, as well as the rotating cooling liquid in the pipeline. At the same time, under the action of the airflow, the optical fiber contacts the cooling plate to achieve direct contact with the cold source for cooling.
[0032] The optical fiber fusion splicer with a cooling unit of the utility model can effectively solve the problems of the existing optical fiber fusion splicer that the cooling effect of the optical fiber after fusion is poor and the optical fiber cannot be pre-cleaned by the device itself. It realizes the enhancement of the cooling effect of the optical fiber on the basis of the existing technology of the optical fiber fusion splicer with a cooling unit, thereby improving the cooling efficiency and facilitating the pre-cleaning of the optical fiber.
Claims
1. An optical fiber fusion splicer with a cooling unit, comprising: A welding machine body (1) and a cooling device (2), wherein the welding machine body (1) comprises a chassis, a wind shield (11) on the upper side of the chassis, and a control panel (12) connected to the outer side of the chassis, characterized in that: the cooling device (2) is arranged on the upper side of the chassis of the welding machine body (1), and the cooling device (2) comprises a mounting block (20), and a cooling plate (23) is arranged on the upper side of the mounting block (20), and a placement groove (231) is arranged between the cooling plates (23), and a fan (24) is arranged on the outer side of the cooling plate (23), a cleaning groove (25) is opened on the upper side of the mounting block (20), and a cleaning sponge (251) is arranged on the inner groove wall of the cleaning groove (25), and a liquid storage box (27) is arranged on the outer wall of the mounting block (20), and a water-absorbing cotton strip (272) is connected to the inside of the liquid storage box (27), and the water-absorbing cotton strip (272) is connected to the water-absorbing cotton block (273) connected to the outer side of the cleaning sponge (251).
2. The optical fiber fusion splicer with a cooling unit according to claim 1, characterized in that: A metal mesh plate (232) is provided at the inner bottom of the placement groove (231), and the upper end of the metal mesh plate (232) does not exceed the upper end surface of the cooling plate (23).
3. The optical fiber fusion splicer with a cooling unit according to claim 1, characterized in that: The cooling plate (23) is provided with a ventilation hole (234) penetrating the plate body, a zigzag pipeline (233) is inserted into the ventilation hole (234), and a jumper pipe (22) is connected to the front side of the zigzag pipeline (233).
4. The optical fiber fusion splicer with a cooling unit according to claim 3, characterized in that: Two outlet pipes are provided on the rear side of the zigzag pipeline (233), one of which is connected to the water outlet of the water pump (211), and the other is connected to the cooling water tank (21), while the water inlet of the water pump (211) is connected to the cooling water tank (21).
5. The optical fiber fusion splicer with a cooling unit according to claim 1, characterized in that: The outer wall of the liquid storage box (27) is connected to a circulation pipe (26), a valve is provided in the pipeline of the circulation pipe (26), and the other end of the circulation pipe (26) is connected to the mounting block (20).
6. The optical fiber fusion splicer with a cooling unit according to claim 1, characterized in that: An inner pipe (271) is provided inside the mounting block (20), and an outer pipe opening of the inner pipe (271) is connected to the circulation pipe (26), and a water-absorbing cotton strip (272) is inserted into the inner pipe (271).
7. The optical fiber fusion splicer with a cooling unit according to claim 1, characterized in that: An external cavity (274) is provided on the inner side of the groove wall of the cleaning groove (25), and the external cavity (274) is communicated with the cleaning groove (25), and the absorbent cotton block (273) is placed in the external cavity (274).
8. The optical fiber fusion splicer with a cooling unit according to claim 1, characterized in that: The outer notch of the cleaning groove (25) is flush with the edge of the mounting block (20), and the cleaning sponge (251) is arranged on the three inner groove walls of the cleaning groove (25), and the cleaning sponge (251) is arranged in a semi-spherical structure.
Citation Information
Patent Citations
Optical fiber fusion splicer with cooling mechanism
CN217181272U